Kymco MO Movie125, MO Movie 150 Service Manual - chap 02 (PP e marmitta)

2. FRAME COVERS/EXHAUST MUFFLER

2-0

2 FRAME COVERS LAYOUT

2. FRAME COVERS/EXHAUST MUFFLER

2-1

SERVICE INFORMATION

GENERAL INSTRUCTIONS

• When removing frame covers, use special care not to pull them by force because the cover joint

claws may be damaged.

• Make sure to route cables and harnesses according to the Cable & Harness Routing.

TORQUE VALUES

Exhaust muffler lock bolt 3.5kg-m
Exhaust muffler joint lock nut 1.2kg-m

TROUBLESHOOTING

Noisy exhaust muffler

• Damaged exhaust muffler

• Exhaust muffler joint air leaks

Lack of power

• Caved exhaust muffler

• Exhaust muffler air leaks

• Clogged exhaust muffler

SERVICE INFORMATION

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2-1 FRAME COVERS

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2-2

TROUBLESHOOTING

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2-1 EXHAUST MUFFLER REMOVAL

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2-6

2. FRAME COVERS/EXHAUST MUFFLER

2-2

FRAME COVERS

REAR HAND GRIP REMOVAL

Remove the six bolts attaching the rear hand
grip.
Remove the rear hand grip.
The installation sequence is the reverse of
removal.

FRAME REAR COVER REMOVAL

Disconnect the third stoplight wire connector.
Remove the frame rear cover.
The installation sequence is the reverse of
removal.

REAR SIDE COVERS REMOVAL

Remove the two screws on the rear end of
each of the rear right and left side covers.
Remove the two screws on the front end of
each of the rear right and left side covers.
Remove the rear right and left side covers by
pulling them backward.
The installation sequence is the reverse of
removal.

FRAME BODY COVER REMOVAL

Remove the two bolts attaching the rear part
of the frame body cover.
Remove the two screws attaching the rear
part of the frame body cover.

Bolts

Screws

Screws

Frame Rear Cover

Rear Hand Grip

Rear Side Cover

During removal, do not pull the joint
claws forcedly to avoid damage.

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