6
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ENGINE REMOVAL
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SERVICE INFORMATION -------------------------------------------- 6- 1
ENGINE REMOVAL --------------------------------------------------- 6- 2
6. ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• A floor jack or other adjustable support is required to support and maneuver the engine.
Be careful not to damage the machine body, cables and wires during engine removal.
• Use shop towels to protect the machine body during engine removal.
• Parts requiring engine removal for servicing:
æ Crankcase
æ Crankshaft
ENGINE REMOVAL
Drain engine oil and transmission oil. (Refer
to chapter 3)
Remove frame covers and exhaust pipe.
(Refer chapter 2)
Remove the carburetor. (Refer to chapter 5)
Disconnect the oil recycle tube at the
cylinder head cover.
Disconnect the water hose from water
pump cover.
Remove the bolt at the thermostat and
disconnect the thermosensor wire, then
disconnect the thermostat from the cylinder
head.
Remove the bolt at the drive select arm, then
disconnect the drive select arm from engine
assembly.