Page 1
2. FRAME COVERS/EXHAUST MUFFLER
2-0
FILLY LX 50
2
SCHEMATIC DRAWING
2
Page 2
2. FRAME COVERS/EXHAUST MUFFLER
2-1
FILLY LX 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• When removing frame covers, use special care not to pull them by force because the cover joint
claws may be damaged.
Items Related for Removal
• Handlebar front cover Handlebar rear cover
Headlight wire connector
• Handlebar rear cover Speedometer cable and instrument light
wire connectors, etc.
• Frame body cover Met-in box, rear grip, rear turn signal
lights, floor board
• Floor board Frame body cover
Battery and wire connectors
• Front tool box Front cover, floor board
TORQUE VALUES
Exhaust muffler joint lock nut 1.0~1.4kgf-m
Exhaust muffler lock bolt 3.0~3.6kgf-m
SERVICE INFORMATION
......................
2-1 EXHAUST MUFFLER REMOVAL
........
2-5
FRAME COVERS
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2-2
Page 3
2. FRAME COVERS/EXHAUST MUFFLER
2-2
FILLY LX 50
FRAME COVERS
FRONT UPPER COVER REMOVAL
Remove the screw on the front of the front
upper cover.
Remove the four screws on the back of the
front upper cover.
Remove the front upper cover.
The installation sequence is the reverse of
removal.
FRONT LOWER COVER REMOVAL
Remove the right and left side covers. (!2-4)
Remove the front wheel. (!12-4)
Remove the two screws attaching the front
lower cover.
Remove the four screws on the back of the
front lower cover.
Remove the front lower cover
The installation sequence is the reverse of
removal.
HANDLEBAR FRONT/REAR COVER
REMOVAL
HANDLEBAR FRONT COVER REMOVAL
Remove the handlebar front cover screw.
Remove the two screws attaching the
handlebar rear cover.
Disconnect the headlight wire connector and
remove the handlebar front cover.
HANDLEBAR REAR COVER REMOVAL
Disconnect the speedometer cable, right and
left handlebar switch couplers, and the stop
switch wire connectors.
Remove the bolt attaching the handlebar rear
cover.
Remove two screws inside the handlebar rear
cover and remove the handlebar rear cover.
The installation sequence is the reverse of
removal.
Bolt
Screw
Screws
Front Tool
Handlebar Front Cover
During front wheel removal, support the
motorcycle to prevent it from falling down.
＊
Screw
Front Upper Cover
Screws
Front Lower Cover
Screws
Handlebar Rear Cover
Handlebar Front
Head Light
Screws
Page 4
2. FRAME COVERS/EXHAUST MUFFLER
2-3
FILLY LX 50
MET-IN BOX REMOVAL
Open the seat and remove the two nuts and
three bolt attaching the met-in box.
Remove the met-in box .
FRAME BODY COVER REMOVAL
Remove the two center cover screws.
Remove the center box.
Remove the right and left side covers. (!2-4)
Remove the three bolts attaching the rear
carrier.
Disconnect the third stoplight wire connector.
Remove the rear carrier.
Remove the two screws on the rear part of
the frame body cover.
Remove the two screws on the front of the
frame body cover.
Disconnect the seat lock wire.
Remove the frame body cover.
The installation sequence is the reverse of
removal.
Bolt
Rear Carrier
Screws
Screws
Nuts
Bolts
Center Cover
When installing, be sure to connect the
seat lock wire.
＊
Bolts
Screws
Page 5
2. FRAME COVERS/EXHAUST MUFFLER
2-4
FILLY LX 50
RIGHT/LEFT SIDE COVER REMOVAL
Remove the three bolts attaching each of the
right and left side covers.
Remove the right and left side covers.
BOTTOM PROTECTOR COVER
REMOVAL
Remove the right and left side covers. (!2-4)
Remove the two nuts attaching each side of
the bottom protector cover.
Remove the bottom protector cover.
FLOOR BOARD REMOVAL
Remove the right and left side covers. (!2-4)
Remove the met-in box. (!2-3)
Remove the rear carrier. (!2-3)
Remove the frame body cover. (!2-3)
Remove the four bolts attaching the floor
board.
Remove the floor board.
Screws
Bolts
Side Cover
Bottom Protector
Cover
Nuts
During removal, do not pull the joint
claws forcedly to avoid damage.
＊
Screws
Screws
Rubber Cover
Page 6
2. FRAME COVERS/EXHAUST MUFFLER
2-5
FILLY LX 50
FRONT TOOL BOX REMOVAL
Remove the handlebar front/rear cover.
Remove the two bolts on the front of the
floor board.
Remove the bolt attaching the front tool box.
Remove the ignition switch decorative ring
and the fuel filler decorative ring before
removing the front tool box.
Remove the fule filler control wire.
Remove the front tool box.
F RONT/REAR FENDER REMOVAL
FRONT FENDER
Remove the speedometer wire.
Remove the two bolts attaching the front
fender bracket.
Remove the front fender.
EXHAUST MUFFLER REMOVAL
Remove the two exhaust muffler joint lock
nuts.
Remove the two exhaust muffler lock bolts.
Remove the exhaust muffler.
Remove the exhaust muffler joint packing
collar.
When installing, first install the exhaust
muffler packing collar and then install the
exhaust muffler.
First install and tighten the exhaust muffler
joint lock nuts. Then, install and tighten the
exhaust muffler lock bolts.
Torques:
Exhaust muffler lock bolt: 3.0~3.6kgf-m
Exhaust muffler joint lock nut: 1.0~1.4kgf-m
Bolts
Lock Nut
Front Fender
Screw
Bolts
Bolt
Ignition Switch
Decorative Ring
Be sure to install a new exhaust muffler
packing collar.
＊
Bolt
Tool Box
Tool Box
Fuel Filler Decorative Ring
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