Kymco MO D50 Service Manual - chap 09 (statore volano)

Page 1
9. A.C. GENERATOR
9-0
9
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A.C. GENERATOR
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SERVICE INFORMATION........................................................ 9-3
A.C. GENERATOR REMOVAL................................................. 9-4
A.C. GENERATOR INSTALLATION ........................................ 9-6
Page 2
9. A.C. GENERATOR
9-1
SH10AA
Torque: 3.5_ 4.0kg-
Torque: 0.8_ 1.2kg-
Torque: 0.6_ 1.0kg-
Torque: 0.8_ 1.2kg-
0.8~1.2kg-m
3.5~4.0kg-m
0.8~1.2kg-m
Page 3
9. A.C. GENERATOR
9-2
SH10BA
Torque: 3.5_ 4.0kg-
Torque: 0.8_ 1.2kg-
Torque: 0.6_ 1.0kg-
Torque: 0.8_ 1.2kg-
Page 4
9. A.C. GENERATOR
9-3
SERVICE INFORMATION
GENERAL INSTRUCTIONS
All A.C. generator maintenance and inspection can be made with the engine installed.
Refer to Section 15 for A.C. generator inspection.
TORQUE VALUE
Flywheel nut : 3.5_ 4.0kg-m
SPECIAL TOOLS
Flywheel puller Universal holder
Page 5
9. A.C. GENERATOR
9-4
SH10AA
A.C. GENERATOR REMOVAL
Disconnect the water hoses from the right crankcase cover. Remove the three bolts attaching the right crankcase cover and the cover.
Hold the flywheel with an universal holder and then remove the 10mm flywheel nut.
Bolts
Universal Holder
Page 6
9. A.C. GENERATOR
9-5
SH10BA
A.C. GENERATOR REMOVAL
Remove the three bolts attaching the fan cover to remove the fan cover.
Remove the cooling fan by removing the four bolts.
Hold the flywheel with an universal holder and then remove the 10mm flywheel nut.
Fan Cover
Bolts
Bolt
Nut
Universal Holder
Cooling Fan
Page 7
9. A.C. GENERATOR
9-6
Remove the A.C. generator flywheel using the flywheel puller.
Remove the A.C. generator wire connector.
Remove the two pulser coil bolts and pulser coil from the right crankcase. Remove the pulser coil wire clamp from the right crankcase. Remove the two bolts attaching the A.C. generator stator.
A.C. GENERATOR INSTALLATION
Install the A.C. generator stator and pulser coil wire clamp onto the right crankcase, and then install the pulser coil.
Be careful not to damage the discon­nected wire.
Lock Nut Wrench
A.C. Generator Wire Connector
Stator
Flywheel Puller
Pulser Coil
Wire Clamp
Page 8
9. A.C. GENERATOR
9-7
Connect the A.C. generator wire connector.
Clean the taper hole in the flywheel off any burrs and dirt. Install the woodruff key in the crankshaft keyway.
Install the flywheel onto the crankshaft with the flywheel groove aligned with the crankshaft woodruff key. Hold the flywheel with the universal holder and install the 10mm flywheel flange nut.
Torque: 3.5_ 4.0kg-m Start the engine and check the ignition
timing. (3-8) Install other removed parts in the reserve order of removal.
A.C. Generator Wire Connector
Woodruff Key
Universal Holder
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