KROHNE 5500C User Manual
Handbook
Handbook
BATCHFLUX 5500 C
BATCHFLUX 5500 C
BATCHFLUX 5500 CBATCHFLUX 5500 C
Electromagnetic flowmeter for volumetric filling
machines
HandbookHandbook
© KROHNE 05/2014 - 4000827703 - HB BATCHFLUX 5500 R03 en
: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2014 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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BATCHFLUX 5500 C
CONTENTS
1 Safety instructions 5
1.1 Intended use ..................................................................................................................... 5
1.2 Safety instructions from the manufacturer ..................................................................... 5
1.2.1 Disclaimer ............................................................................................................................... 5
1.2.2 Information concerning the documentation........................................................................... 5
1.2.3 Warnings and symbols used................................................................................................... 6
1.3 Safety instructions for the operator................................................................................. 6
2 Device description 7
2.1 Scope of delivery............................................................................................................... 7
2.2 Device description ............................................................................................................ 8
2.3 Nameplate ........................................................................................................................ 9
3 Installation 10
3.1 General notes on installation ......................................................................................... 10
3.2 Storage ........................................................................................................................... 10
3.3 Pre-installation requirements ....................................................................................... 10
3.4 General requirements .................................................................................................... 11
3.5 Installation conditions ....................................................................................................12
3.5.1 Inlet and outlet...................................................................................................................... 12
3.5.2 Control valve ......................................................................................................................... 12
3.5.3 Pump ..................................................................................................................................... 12
3.5.4 Open feed or discharge......................................................................................................... 13
3.5.5 Mounting position.................................................................................................................. 13
3.5.6 Mounting ............................................................................................................................... 14
3.5.7 Installation location .............................................................................................................. 14
3.5.8 Flange deviation.................................................................................................................... 14
3.5.9 Temperatures ....................................................................................................................... 15
3.5.10 Hot filling............................................................................................................................. 15
4 Electrical connections 16
4.1 Safety instructions.......................................................................................................... 16
4.2 Grounding ....................................................................................................................... 16
4.3 Electrical connection......................................................................................................17
4.3.1 Cable connector M12 - 5 pin ................................................................................................. 17
4.3.2 Cable connector M12 - 8 pin (with status output) ................................................................ 18
5 Service 19
5.1 Spare parts availability...................................................................................................19
5.2 Availability of services .................................................................................................... 19
5.3 Returning the device to the manufacturer..................................................................... 19
5.3.1 General information.............................................................................................................. 19
5.3.2 Form (for copying) to accompany a returned device............................................................ 20
5.4 Disposal .......................................................................................................................... 20
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CONTENTS
BATCHFLUX 5500 C
6 Technical data 21
6.1 Measuring principle........................................................................................................21
6.2 Technical data................................................................................................................. 22
6.3 Dimensions and weights ................................................................................................ 26
6.4 Counter Flanges ............................................................................................................. 29
7 Notes 31
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1.1 Intended use
The electromagnetic flowmeter is designed exclusively for measuring the volumetric flowrate of
electrically conductive, liquid process products.
Needed electrical conductivity for products:
• > 5 µS/cm (except for water)
• > 20 µS/cm (for water)
1.2 Safety instructions from the manufacturer
1.2.1 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
SAFETY INSTRUCTIONS 1
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
1.2.2 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
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1 SAFETY INSTRUCTIONS
1.2.3 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
BATCHFLUX 5500 C
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.3 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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BATCHFLUX 5500 C
2.1 Scope of delivery
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Flowmeter in ordered size
2 Product documentation (on request)
3 CD-ROM with product documentation
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
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2 DEVICE DESCRIPTION
2.2 Device description
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following compact versions are available:
• Version 1: converter directly mounted on cast sensor housing in size DN2.5..6
• Version 2: converter and sensor in solid cast BNG construction for DN10 and DN 15
• Version 3: converter mounted on conventional sensor construction (DN25 and DN40)
BATCHFLUX 5500 C
Figure 2-2: Device version
1 DN2.5 - 4 - 6 (
2 DN10 - DN15 (
3 DN25 - DN40 ( 1 - 1
1
/10 -1 /6 -1 /4 " ).
3
/8 -1 /2 " ).
1
/2 " ).
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2.3 Nameplate
Figure 2-3: Nameplate
1 Name and address of the manufacturer
2 Type designation, S/N nr and year of manufacturing
3 Calibration and device data
4 Tag number
5 Marking ( ao. CE and 3-A logo )
6 Electrical values and software revision nr.
7 Output data
8 Additional info ( e.g. manufacturer website)
DEVICE DESCRIPTION 2
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50 ...+70°C / -58...+158°F
BATCHFLUX 5500 C
3.3 Pre-installation requirements
Make sure that you have all necessary tools available:
• Small wrench (M5) for connection to ground
• Torque wrench for installing flowmeter in pipeline
Assecoires necessary for the correct installations are available on request at the manufacturer
Make sure that these accesoires are available before starting installation;
• O- ring / L-ring gasket
• Special pipe flanges
• Stud bolt with lockwasher, plain washer and nut
INFORMATION!
To facilitate servicing and/or exchanging of the device, please note that:
it must be possible to shut off the flow through the pipeline ( control valve upstream in pipeline).
Drain the pipeline before removing device ( provide drain valve)
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