Page 1
© KROHNE 7.30925.31.00
07.03.2003
Installation and
operating instructions
BATCHFLUX 5015 K
Compact electromagnetic
flowmeters
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the
moisture barrier of the electronic equipment (e.g. if CIP or SIP
cleaned from the outside).
Therefore, please contact your KROHNE Service engineer
before you open the housing.
Page 2
Contents
System description 4
Standards and approvals 4
Product liability and warranty 4
Functional description BATCHFLUX IFM 5015 K 5
Part A System installation and start-up 6 - 16
1 Installation in the pipeline 6 - 11
1.1 Important information 6
1.2 Suggestions for installation 7
1.3 Installation requirements 8-9
1.3.1 Position of flange 9
1.3.2 Example: centering and sealing the primary head 9
1.3.3 Grounding 9
1.4 Installation of the primary head 10
1.4.1 Device description 10
1.4.2 Installation of the IFM 5015 K 10
1.5 Size of connections 11-12
1.5.1 Fastening with tie bolts 11
1.5.2 Fastening with tie bolts (option) 12
2 Electrical connection 13 - 14
2.1 Important information 13
2.2 Attachment plugs 13
2.3 Power supply and outputs 14
3 Start-up 15 - 16
3.1 Checking for availability 15
3.2 Factory settings 16
Part B IFC 015 signal converter 17 - 34
4 Operator control of signal converter with the HHT 010 17 - 27
4.1 Operator control concept 17
4.2 Operating and check elements 18
4.3 Function of keys 18 - 19
4.4 Table of settable functions 20 - 24
4.5 Error messages in measuring mode 25
4.6 Resetting totalizers and deleting error messages, RESET / QUIT menu 26
5 Description of functions 28 - 35
5.1 Full-scale range Q
5.2 Time constant 28
5.3 Low-flow cutoff 28
5.4 Display with HHT 010 29
5.5 Internal electronic totalizer 30
5.6 Current output I 30
5.7 Pulse output P 30 - 31
5.8 Status output S (option) 32
5.9 Language 32
5.10 Entry code 33
5.11 Primary head 33
5.12 User-definable unit 34
5.13 F/R mode, forward / reverse flow measurement 35
5.14 Characteristic of outputs 35
28
100%
Installation and operating instructions 2 BATCHFLUX
Page 3
Part C Special applications, functional checks, and service 36 - 42
6 Special applications 36
6.1 RS 232 adapter and KROHNE software (option) 36
6.2 Operation via HHT 010 hand-held terminal (option) 36
7 Functional checks 37 - 39
7.1 Zero check with signal converter IFC 015 37
7.2 Test of measuring range Q, Fct. 2.1 38
7.3 Hardware information and error status, Fct. 2.2 39
8 Service 40 - 41
8.1 Important advice for removing the flowmeter from the pipeline – PLEASE NOTE 40
8.2 Removal from the pipe system 40
8.3 Removal of the electronics unit 41
8.4 Restart 41
9 Illustrations of printed circuit boards 42
Part D Technical Data, block diagram and measuring principle 43 - 49
10 Technical data 43 - 47
10.1 Flow during filling and fill volume 43
10.2 Flowmeters 43
10.3 Signal converter 44
10.4 Error limits at reference conditions 45
10.5 Dimensions and weights 46 - 47
10.6 Instrument nameplates 47
11 Block diagram 48
12 Measuring principle 49
Part E Annex 50 - 52
E1 Index 50 - 51
E2 Form to accompany returned device 52
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
Installation and operating instructions
BATCHFLUX
3
Page 4
System description
The BATCHFLUX IFM 5015 K compact electromagnetic flowmeter is a precision instrument
designed for the linear flow measurement of liquid products.
The products need to be electrically conductive:
> 5 µS/cm (except for water)
> 20 µS/cm (for water)
The full-scale range Q
DN 2.5 – 40 and
This is equivalent to a flow velocity of 0.3 - 12 m/s.
Standards and approvals
BATCHFLUX IFM 5015 K with the IFC 015 signal converter meets the EU-EMC Directives and
•
bears the CE and 3A symbol.
The 3A approval accepts only adapters shown in Sect. 1.5.
•
All factories and production sequences are ISO 9001 certified.
•
1
/10” – 11/2” Q
can be set as a function of the meter size:
100%
= 0.0015 - 15 l/s
100%
Product liability and warranty
The compact BATCHFLUX IFM 5015 K electromagnetic flowmeter is designed exclusively for
measuring the volumetric flowrate of electrically conductive, liquid process products.
The compact flowmeter is not suitable for use in hazardous areas. Other flowmeter series are
available for such applications.
Responsibility as to suitability and intended use of this compact electromagnetic flowmeter rests
solely with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.
In addition, the “General conditions of sale“ forming the basis of the purchase contract are
applicable.
If BATCHFLUX IFM 5015 K flowmeters need to be returned to KROHNE, please note the
information given on the last-but-one page of these instructions. KROHNE regret that they cannot
repair or check your flowmeter(s) unless these are accompanied by the completed form sheet.
Installation and operating instructions 4 BATCHFLUX
Page 5
Functional description
BATCHFLUX IFM 5015 K
The volume to be filled into the container is
measured “in line“ by means of the
electromagnetic flowmetering system. The
batch controller closes the filling valve once
the preset filling volume has been reached.
It is always the preset target volume that is
filled into the container.
The signal converter converts the measured
flowrate signal into volume pulses that are
intelligible to the batch controller. For a filling
volume of 1000 ml, for example, this could
be 10 pulses per ml; in other words, the
batch controller switches the valve off after
1000 pulses have been received.
The influence of valve closing times and
other dynamic factors can be corrected by
the adaptive corrector of the batch controller.
The use of state-of-the-art microprocessor
electronics and the high-speed analog/digital
converter also enables changes in the
flowrate to be sensed precisely. This
technology ensures high reproducibility and
long-term stability.
Feed tank
(pressurized if liquid
contains CO2)
Flowmeter
BATCHFLUX
Valve
Container
bottle, tin, keg, paper or
plastic container
(pressurized if liquid
contains CO2)
e.g. 10 pulses per ml
pulses per
volumes
valve control signal
on
off
open
valve
filling time t
Start command
when container is ready
for filling
F
close
valve
External communication
(preselection,
measuring error correction)
Installation and operating instructions
BATCHFLUX
5
Page 6
1
Part A System installation and start-up
1 Installation in the pipeline
1.1 Important information
The following recommendations should be observed to ensure proper functioning of the
flowmeter – PLEASE NOTE.
Measuring tube must be completed
•
filled at all times.
Direction of flow: the red arrow on the
•
housing of the primary head must point in
the direction of flow. If for structural
reasons the flowmeter can only be installed
counter to the direction of flow, the direction
of flow measurement can be
reprogrammed.
Stud bolts and nuts: to fit, make sure
•
there is sufficient room next to the pipe
flanges.
Vibration: support the pipeline on both
•
sides of the flowmeter. Vibration level to
IEC 068-2-34: below 2,2g in the
20 - 2000 Hz frequency range.
Radiant heat: avoid e.g. from hot product
•
tanks, insulate if necessary.
Avoid strong electromagnetic fields
•
in vicinity of flowmeter.
Straight Inlet run ≥ 5 x DN and straight
•
outlet run ≥ 2 x DN, measured from the
electrode axis (DN = meter size).
Vortex or corkscrew flow: increase
•
length of inlet and outlet runs or install flow
straighteners.
Mixing different process liquids: install
•
flowmeter upstream of mixing point or at an
adequate distance downstream, minimum
of 30 x DN (DN = meter size), otherwise
display may be unsteady.
Plastic pipes and internally coated metal
•
pipes: grounding rings required, see
“Grounding“, Section 1.3.3.
Heat-insulated pipelines: do not insulate
•
flowmeter.
Zero setting: not required. For checking
•
purpose, see Section. 7.1, it should be
possible to set “zero“ flow velocity in the
completely filled measuring tube. Shutoff
valves should therefore be provided either
downstream or upstream and downstream
of the flowmeter.
Ambient temperature
•
-25°C to +60°C
Process temperature
•
max. 140 °C
Transport and storage temperature
•
-25°C to +60°C
Limits imposed by the material used for the
measuring tube for process temperature,
thermal shock limit, pressure and vacuum, see
Section 10.2 “Limits“.
Please note!
The ceramic measuring tube must not contact
metal parts (flange, pipeline). This can destroy
the flowmeter!
Installation and operating instructions 6 BATCHFLUX
Page 7
A
1.2 Suggestions for installation
To avoid measuring errors due to
air inclusion and vacuum, please
observe the following:
Highest point of pipe run
(Air bubbles collect in measuring
tube - faulty measurements!)
Preferred
locations
downpipe
(open discharge)
void draining or partial filling of
the measuring tube. Faulty
measurements.
1
Pumps
Do not install flowmeter on pump suction side
Open feed or discharge
Install meter in low section of pipe
open discharge
Selecting the installation location
Location and position as required, but
electrode axis (X – – – – X
must be approximately horizontal in a
horizontal pipe run.
Horizontal pipe run
Install in slightly descending pipe section to
prevent air from collecting, so avoiding faulty
measurements and that meter can drain.
Control and shutoff valves: always install
behind the flowmeter
x
Direction of flow The red arrow on the
primary head housing must point in the flow
direction.
On high-temperature pipes and
where process temperatures
exceed 100 °C, provide facilities to
compensate for longitudinal
expansion on heat-up of the pipeline.
Use flexible pipe elements (e.g.
elbows).
x
Installation and operating instructions
BATCHFLUX
7
Page 8
1
1.3 Installation requirements
Items supplied with flowmeter
BATCHFLUX IFM 5015 K compact
•
flowmeter in the version as ordered
Installation and operating instructions,
•
as agreed
Certificate of system calibration data
•
(as agreed)
Excluding fitting accessories. Stud bolts,
gaskets, etc., to be provided by customer.
All operating data and function values
are factory set according to your order
specifications.
its conical in/outlet.
DIN 2501
and JIS pipe flanges Nm kpm ft × lbf
DN 2.5
DN 4
DN 6 1/4" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 10 3/8" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 15 1/2" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
DN 25 1" 58.0 mm (2.28") 4 x M12 10 1.0 7.2
DN 32 11/4“ 83.0 mm (3.27“) 4 xM16 43 4.3 31.0
DN 40 1 1/2" 83.0 mm (3.27") 4 x M16 43 4.3 31.0
ANSI B 16.5 Space between Bolts Max torque
1
1
/10" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
/8" 51.8 mm (2.04") 4 x M12 10 1.0 7.2
Requirements
Use in the food industry
The IFM 5015 K is specifically suitable for use
in the food and beverage industry or similar
sterile processes.
The IFM 5015 K is steam-resistant and can be
pigged.
The measuring tube can be SIP or CIP
cleaned when in installed condition. During the
cleaning the meter(s) must be switched off to
maintain the reliability of the unit(s).
• Operating pressure, type, and space
between pipe flanges: see Table.
• Tighten stud bolts uniformly down to the
metal stop in diagonally opposed
sequence. See Table for type and number
of stud bolts.
• Install meter vertically or in a slope due to
On DN 15 (
BATCHFLUX with straight ceramic tube is
available.
1
/2”) and DN 32 (11/4”), a
Installation and operating instructions 8 BATCHFLUX
Page 9
R
1.3.1 Position of flanges
Install flowmeter in line with the pipe axis. Pipe
flange faces must be parallel to each other,
max. allowable deviation:
L
– L
max
1.3.2 Example: centering and sealing
The primary head is centered between the pipe
flanges with the aid of the precise geometric
fitting (guide collar on primary head).
Detail drawings see Sect. 1.5.
≤ 0.5 mm ≤ 0.02"
min
the primary head
1.3.3 Grounding
V
R
FE
FE Functional ground, wire > 4 mm
R Pipeline
RF Pipe flanges
V Interconnecting wires,
bolted to the housing
Grounding is carried out via the functional
ground that is connected to the U-clamp
terminal (9). See also Section 2 “Electrical
connection“.
When connected to functional extra-low
voltages,
24 V DC, protective separation (PELV)
must be ensured (VDE 0100/VDE 0106 or
IEC 364/IEC 536).
All flowmeters must be properly
•
grounded.
The grounding wire should not
•
transmit any interference
voltages. Therefore do not ground
any other electrical device
simultaneously with this
conductor.
RF RF
V
2
Cu.
1
Installation and operating instructions
BATCHFLUX
9
Page 10
9
1
1.4 Installation of the primary head
1.4.1 Device description
4
10
8
5
11
12
13
14
BATCHFLUX IFM 5015 K
•
4 Cover, signal converter
5 Primary head
8 Connector for power and pulse output
(optionally: and status output)
9 U-clamp terminal for functional ground
10 Fastening screws for cover
11 Locating collar, primary head
Accessories from system manufacturer
•
12 O-ring gasket
13 Special pipe flange
14 Stud bolt with lock washer,
plain washer and nut
To facilitate servicing of the
primary head, please note the
following points:
It must be possible to shut off the flow
•
through the pipeline upsteam of the primary
head (provide shutoff valve),
Drain the pipe system before removing the
•
primary head (provide drain valve),
Support the pipeline on both sides of the
•
flowmeter when located in a long, freely
suspended section to facilitate removal of
the primary head.
6
1.4.2 Installation of the IFM 5015 K
Position gaskets (12) in the pipe flanges.
•
Type and location of gaskets as specified
•
by the manufacturer of the filling machine
(see Sect. 1.3.2 “Centering of the primary
head”).
Insert primary head (5) between the pipe
•
flanges (13) in line with the pipe axis.
For spacing and location of the pipe
•
flanges, see Sect. 1.3 “Position of flanges”.
Press pipe flanges against flowmeter.
•
Centering ring of pipe flanges must
snap into place in the guide collar
(11) of the primary head.
Insert stud bolts (14) with washers into the
•
holes in the pipe flanges. Fit nuts to stud
bolts with lock washer.
Tighten stud bolts and nuts down to the
•
metal stop symmetrically. Check all bolts
after starting up the pipe system, and
retighten when any leaks show.
Connect ground conductor to U-clamp
•
terminal (9).
Connect power supply and passive pulse
•
output to connector plugs (7, 8) on signal
converter housing (4).
See Section 2.2 and 2.3 for details of
electrical connection.
Installation and operating instructions 10 BATCHFLUX
Page 11
A
A
1.5 Size of connections
1.5.1 Fastening with tie bolts
All dimensions in mm (inches)
Flange-material: AISI 300 series
O-ring material: 3A standard 18-03
Meter size Centering device, pipe connection O-Ring Dimensions
DN inches d
1
2.5
/10 6 25.5 30
1
4
/8 7 25.5 30
1
6
/4
3
10
/8 12 25.5 30
1
15
/2 14 25.5 30
i
(0.24) (1.00) (1.18
(0.28) (1.00) (1.18
9 25.5 30
(0.35) (1.00) (1.18
(0.47) (1.00) (1.18
(0.55) (1.00) (1.18
25 1 26 37.5 71.3
(1.02) (1.48) (2.81
1
32
1
/
4
on request
40 11/2 on request
D1 D2 h 75 Shore k d
1.5
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
) (0.06
-0.002/-0.006
1.5
) (0.06
-0.002/-0.006
1.5
) (0.06
-0.002/-0.006
1.5
) (0.06
-0.002/-0.006
1.5
) (0.06
-0.002/-0.006
2
-0.1
) (0.08
–0.004
on request 60 8.5
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
) on request (2.36) (0.33)
-0.002/-0.006
on request 60 8.5
) on request (2.36) (0.33)
-0.002/-0.006
on request 60 8.5
) on request (2.36) (0.33)
-0.002/-0.006
on request 60 8.5
) on request (2.36) (0.33)
-0.002/-0.006
Ø 16×5 60 8.5
) (Ø 0.47×0.20) (2.36) (0.33)
-0.002/-0.006
Ø 28×5 80 8.5
+0.1
) (Ø 1.10×0.20) (3.15) (0.33)
+0.04
1
DN 2.5 - 15 / 1/10“ - 1/2“
DN 25 / 1“
A-A
DN 32-40 /
1
1
/4“-11/2“
Dimensions
on request
Installation and operating instructions
BATCHFLUX
11
Page 12
1
1.5.2 Fastening with bolts (option)
All dimensions in mm (inches)
* Flange-material : AISI 300 series
O-ring material : 3A standard 18-03
Meter size Centering device, pipe connection O-ring Screw thread (option)
gaskets 2× M4 4× M6
inches
DN
1
2.5
1
4
1
6
3
10
1
15
(0.55) (1.00) (1.18
d
D1 D2 h 75 Shore k d k d
/10 6 25.5 30
/8 7 25.5 30
/4 9 25.5 30
/8 12 25.5 30
/2 14 25.5 30
i
(0.24) (1.00) (1.18
(0.28) (1.00) (1.18
(0.35) (1.00) (1.18
(0.47) (1.00) (1.18
-0.05/-0.15
-0.002/-0.006
-0.05/-0.15
-0.002/-0.006
-0.05/-0.15
-0.002/-0.006
-0.05/-0.15
-0.002/-0.006
-0.05/-0.15
-0.002/-0.006
1.5
) (0.06
1.5
) (0.06
1.5
) (0.06
1.5
) (0.06
1.5
) (0.06
on request 60 8.5 56 6.4
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
-0.05/-0.15
) on request (2.36) (0.33) (2.20) (0.25)
-0.002/-0.006
on request 60 8.5 56 6.4
) on request (2.36) (0.33) (2.20) (0.25)
-0.002/-0.006
on request 60 8.5 56 6.4
) on request (2.36) (0.33) (2.20) (0.25)
-0.002/-0.006
on request 60 8.5 56 6.4
) on request (2.36) (0.33) (2.20) (0.25)
-0.002/-0.006
-0.002/-0.006
Ø 16×5
)
(Ø 0.47×0.20)
60 8.5 56 6.4
*
(2.36) (0.33) (2.20) (0.25)
*
Installation and operating instructions 12 BATCHFLUX
Page 13
2 Electrical connection
2.1 Important information
Be sure to take note of the following
information in order to ensure proper
functioning of the signal converter.
Please note:
1) Overvolta
In conformity with VDE 0120, equivalent
to IEC 664, the compact flowmeters are
designed for overvoltage category III in
the supply circuits and overvoltage
category II in the output circuits.
2) Safet
The compact flowmeters must be
provided with an isolating facility.
Electrical connection and repairs may only
be carried out by qualified personnel.
2.2 Attachment plugs
Manufacturer Series and type Description
Binder Series 715 Moulded plug, straight or
Series 763 Integrally extruded plug
Hirschmann E-Series
ELKA 4012 and
ELKA KV 4412
Lumberg RK-Series
RKC and RKCW Moulded plug, straight or
RKT and RKWG Integrally extruded plug
Amphenol Series C 164 P Moulded plug, straight or
Series C 164 P
Coninvers Series BC Moulded plug, straight
ge class:
y isolation:
ELWIKA 4012
and ELWIKA KV
4412
compact
angle-entry form
with cable in various
lengths
Moulded plug, straight or
angle-entry form
Integrally extruded plug
with cable in various
lengths
angle-entry form
with cable in various
lengths
angle-entry form
Integrally extruded plug
with cable in various
lengths
form, especially suitable
for high-interference
environments (keyword:
EMC)
Protect the flowmeter from direct radiant
•
heat (e.g. hot-product tanks), insulate if
necessary.
Do not expose flowmeter to intense
•
vibration. If necessary, support the
pipeline to the right and left of the
flowmeter. Level of vibration in accordance
with IEC 068-2-34: below 2.2g in the 20 2000 Hz frequency range.
Note information given on the instrument
•
nameplate, voltage.
The FE functional ground for the supply
•
power should for measurement reasons be
connected to the separate U-clamp
terminal on the signal converter housing.
When connected to a functional extra-
•
low voltage of 24 V DC, protective
separation (PELV) must be ensured (VDE
0100 / VDE 0106 or IEC 364 / IEC 536 or
equivalent national regulations)..
Pin-assignment and
alignment of
cable entry body
Detail
o
p
n
q
2
Installation and operating instructions
BATCHFLUX
13
Page 14
2
2.3 Power supply and outputs
Standard 4-pin connector M12x1 for 24 V DC power supply and passive pulse output
Pin Standard
1
2
3
4
Pin assignment
Pulse output
passiv
U
ext.
I
max
The pulse output is
galvanically isolated from
the 24 V power supply.
Pulse output
•
•
See also Sect. 3.2 “factory settings“.
•
•
counters connected, allow for minimum counting interval: counter gate time [s]
•
pulses per m³, litres, US gallons or user-defined unit
•
> 10 Hz: - automatic, pulse width
- symmetrical 1:1
Status output
•
•
See also Sect. 3.2 “factory settings“.
•
+ 24 V
pulse output
pulse output ⊥
ground
ground
pulse output
≤ 30 V DC / ≤ 24V AC
≤ 20 mA
All operating data and functions are settable (see Sect. 6).
All data and functions are factory-set to your specifications.
Connection of electronic totalizers.
Digital pulse division. Interpulse period non-uniform, therefore if frequency meters or cycle
Pulse rate for Q = 100% max. 10 kHz, fixed or optionally in
Pulse width ≤ 10 Hz: 50, 100, 200 or 500 ms
All operating data and functions are settable (see Sect. 6).
All data and functions are factory-set to your specifications.
Can be set to signal direction, errors or trip points.
power
24 Volt DC
p
o
q
n
=
f21×
100%
1000
≥
100%
[Hz]P
Installation and operating instructions 14 BATCHFLUX
Page 15
3 Start-up
Before powering the system, check that it has
been correctly installed according to Sections 1
and 2.
The compact flowmeter is delivered ready for
operational use. All operating data have been
factory set in accordance with your
specifications.
Power the unit, and the flowmeter will
immediately start process flow measurement.
3.1 Check for availability
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
The measurement status is signalled by the
•
light-emitting diodes (LED) below the cover
of the converter housing (see amplifier
board on right).
LED 1 LED 2 Function
flashing off in order
flashing flashing overdriving
on flashing Fatal Error
(defective operating
parameter)
off on defective hardware
off off no supply voltage
or hardware
is defective
LED 2
LED 1
3
Refer to Section 6 for operator control.
•
Furthermore, external facilities (hand-held
communicator HHT 010, PC, etc.) can be
connected on the pc board of the control
electronics via the IMoCom interface. This will
enable precise checking of the correct mode of
operation of the Batchflux IFM 5015 K.
All operating data can be set and stored by
means of a personal computer via the IMoCom
interface. The digital IMoCom interface allows
the complete filling procedure to be graphically
represented on the PC, thus providing
visualization of system and valve properties.
Installation and operating instructions
BATCHFLUX
15
Page 16
3
3.2 Factory settings
All operating data are factory-set according to
your order specifications.
To facilitate easy and rapid initial start-up,
pulse output is - unless specified otherwise set to process flow measurement in “2 flow
directions“ so that the current flowrate is
displayed and the volumetric flow counted
independent of the direction of flow.
Table of standard factory settings
Function Setting
1.1 Full-scale range Q
1.2 Time constant 3 s, for S (option)
1.3 Low-flow cutoff SMU
(do not change setting!)
1.4 Display
1.5 Current output I (NO HARDWARE !)
(function must be set to “OFF“!)
1.6 Pulse output P
Function
Pulse value
Pulse width
1.7 Status output (NO HARDWARE !)
(function must be set to “OFF“!)
3.1 Language for display only English (or other)
3.2 Flowmeter
Size
Flow direction (see arrow on primary head)
3.4 Entry code no
3.5 User-definable unit Liter/h
100%
The factory setting for the current and pulse
outputs may occasionally cause measuring
errors, particularly in the case of volume flow
counting. For example, if pumps are switched
off and a “backflow“ occurs that is not within
the range of the low-flow cutoff (SMU), or if
separate displays and counts are required for
both flow directions. To avoid faulty
measurements, therefore, it may be necessary
to change the factory setting of some or all of
the following functions:
low-flow cutoff SMU, Fct. 1.3
•
pulse output P, Fct. 1.6
•
see instrument
nameplate
ON: 4 %
OFF: 5 %
OFF
1 direction
1000 pulses/s
automaticly
OFF
see instrument
nameplate
+ direction
Installation and operating instructions 16 BATCHFLUX
Page 17
↑
↵
↵
Part B IFC 015 signal converter
4 Operator control of signal converter with
HHT 010 (option)
4.1 Operator control concept
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
136.49
m3/hr
→
Measuring mode
CodE 1
When this displayed, press following
keys: → → → ↵ ↵ ↵ ↑ ↑ ↑
4
Menu column Function column Data column
3.0 INSTALL.
2.2 HARDW. INFO
2.0 TEST
3.5 USER UNIT
3.4 ENTRY CODE
3.3 ZERO SET
3.2 FLOWMETER
3.1 LANGUAGE
2.1 TEST Q
1.7 IND.OUTP. S
1.6 PULS.OUTP. P
1.5 CUR.OUTP. I
1.4 DISPLAY
1.3 L.F.CUTOFF
no
HARDWARE!
no
HARDWARE!
1.0 OPERATION 1.1 FULLSCALE
Direction of movement
↑
1.2 TIMECONST.
↓
Installation and operating instructions
→
See
↓
→
Sect.
4 + 5
BATCHFLUX
17
Page 18
↵
4
4.2 Operating and check
elements
The following operating elements are featured
on the hand-held communicator HHT 010:
HHT 010
+ –
Totalizer
190.47
m3/hr
I P
Overrange
→
M M M M M M
Flow-
rate
← → ↵ ↑ ↓
Display, 1st line
Display, 2nd line
Display, 3rd line: arrows to
identify
display
Flowrate current flowrate
Totalizer + totalizer
– totalizer
∑ sum totalizer (+ and –)
Overrange I overranging, current output
I
P overranging, pulse output P
Keys for operator control of signal
converter
Compass field, signals actuation of a key
4.3 Function of the keys
The cursor, flashing part of display, has a
y background in the following descriptions.
gre
To start operator control
Measuring mode
Operator
control mode
O P E R A T I O N
PLEASE NOTE: when “YES“ is set
under Fct. 3.4 ENTRY CODE,
“CodE 1 - - - - - - - - - “ appears in the
display after pressing key
Now enter the 9-keystroke Entry Code 1:
→ → → ↵ ↵ ↵ ↑ ↑ ↑
(each keystroke acknowledged by “ * “).
To terminate o
perator control
Press key ↵ repeatedly until one of the
following menus Fct. 1.0 OPERATION, Fct.
2.0 TEST
or Fct. 3.0 INSTALL. is displayed.
Press key
↵
S T O R E Y E S
Store new parameters:
Confirm by pressing key
continued with the new parameters.
Do not store new
Press key
↑
parameters:
to display “STORE.NO“.
Measuring mode continued with the “old“
parameters after pressing key
1 3 . 5 7 1
3
/ h r
m
→
F c t . 1. 0
→ .
F c t . 3. 0
I N S T A L L.
↵ . Measuring mode
↵ .
Installation and operating instructions 18 BATCHFLUX
Page 19
↑
←
↑
←
↵
↵
To chan
Increase number
Decrease number
To shift cursor
Shift to right
Shift to left
To alter texts
For units, the numerical value is
converted automatically
Select previous text
To transfer from text
Change to number setting
Return to text setting
To transfer to subfunction
Subfunctions do not have a “Fct. No.“ and are identified by a “→“.
To revert to function dis
ge numbers
(flashing position)
(units)
3 9 7. 3 5
m3 / h r
3 9 7. 3 5
m3 / h r
Select next text
3. 7 6 9 9
L i t e r / S e c
(unit) to number setting
1 3. 5 7 1
3
m
/ h r
1 D I R.
play
1 0. 3
S e c
↓
→
↓
→
3 9 7. 4 5
m3 / h r
3 9 7. 3 5
m3 / h r
9 3. 3 6 5
U S. G a l / m i n
1 3. 5 7 1
3
m
/ h r
→
R A N G E I
F c t. 1. 2
T I M E C O N S T.
4
Installation and operating instructions
BATCHFLUX
19
Page 20
4
4.4 Table of settable functions
100%
100%
100%
100%
/ max. full-scale range
max
) at v
) at v
= 12 m/s
max
/ min. full-scale range
min
= 0,3 m/s
min
Abbreviatioins used
DN Nominal size, meter size
F
Highest frequency of the pulse output
max
F
Lowest frequency of the pulse output
min
FM Conversion factor volume for any unit,
see Fct. 3.5 “FACT.VOL.“
F
Conversion factor time for any unit,
T
see Fct. 3.5 “FACT.TIME“
GKL Primary constant
I Current output (no HARDWARE)
P Pulse output
= F
P
max
max
/ Q
P
min
= F
min
/ Q
Q actual flow rate
Q
100% flow =
100%
full-scale range
Q
max
(Q
Q
min
(Q
π
= DN2 × v
4
π
= DN2 × v
4
S Status output (no HARDWARE)
SMU Low-flow cutoff for I and P
v Flow velocity
v
Max. flow velocity (12 m/s)
max
at Q
100%
Min. flow velocity (0,3 m/s)
v
min
at Q
100%
F/R Forward/reverse flow in F/R mode
Fct. Text Description and settings
1.0 OPERATION Operations menu
1.1 FULL.SCALE
→ VALUE P
1.2 TIME CONST. Time constant
Full-scale range for
flowrate Q
Select unit
3
• m
/hr • Liter/Sec
• US.Gal/min
• user unit,
factory set is “Liter/hr“
(see Fct. 3.5)
Press key → to transfer to
number setting!
g ranges
Settin
The ranges are dependent on
the meter size (DN) and the
flow velocity (v):
= DN2 x v
Q
min
Q
= DN2 x v
max
• BATCHFLUX IFM 5015 K :
0.0053 – 54 m
0.0015 – 15 Liter/Sec
0.02377 – 237.7619
US.Gal/min
Press key ↵ to return to
Fct. 1.1 FULL SCALE.
Change pulse value
(see Fct. 1.6 “VALUE P“)
Appears only when
“PULSE/VOL.“ set under
Fct. 1.6 “SELECT. P“ and the
output frequency (F) has been
over- or undershot:
P
= F
min
P
= F
max
Selection:
• ALL (applies to display and
all outputs)
• ONLY I+S (display, current
and status outputs only, no
current output)
Press key ↵ to transfer to
number setting!
ge:
Ran
• 0.2 – 99.9 Sec
Press key ↵ to return to
Fct.1.2 TIMECONST.
100%
π
4
π
4
min
max
/ Q
/ Q
100%
100%
min
max
3
/hr
Installation and operating instructions 20 BATCHFLUX
Page 21
Fct. Text Description and settings
1.3 L.F.
CUTOFF Low-flow cutoff (SMU)
• OFF (fixed values:
1.4 DISPLAY Display functions
→
DISP.
FLOW.
→
DISP.
TOTAL.
→
DISP.
MSG.
ON = 0.1% /
OFF = 0.2%,
at 100 Hz - 1000 Hz,
see Fct.1.6, 1% and 2%)
• PERCENT
(variable values)
ON 1 – 19%
OFF 2 – 20%
Press key → to transfer to
number setting!
cutoff “off“ value must be
Note:
greater than cutoff “on“ value!
Press key ↵ to return to
Fct. 1.3 L.F.CUTOFF
Select flow display
(only HHT 010)
• NO DISP.
• user unit, factory set is
“Liter/hr“ (see Fct. 3.5)
3
/hr • PERCENT
• m
• Liter/Sec • US.Gal/min
• BARGRAPH (value and
bargraph display in %)
Press key ↵ to transfer to
subfunction “ DISP.TOTAL“.
Select totalizer display
• NO DISP.
(totalizer switched on but
not displayed)
• OFF (totalizer switched off)
3
• Liter • US.Gal
• m
• user unit, factory set is “Liter“
(see Fct. 3.5)
Press key → to transfer to
format setting!
Format settin
• Auto (exponent notation)
• # . ####### • ##### . ###
• ## . ###### • ###### . ##
• ### . ##### • ####### . #
• #### . #### • ########
Press key ↵ to transfer to
subfunction “DISP.MSG.“.
Additional messages
required in measuring mode?
• NO • YES
(cyclic change with
meas. value displays)
Press key ↵ to return to
Fct.1.4 DISPLAY.
g
Fct. Text Description and settings
1.5 CURRENT I Current output I
No hardware available
→
FUNCTION I
• OFF (must be set, as
→
RANGE I
→
I ERROR
1.6 PULS.OUTP. P Pulse output P
→
FUNCTION P
→
SELECT. P
→
PULSWIDTH
Select function for current
output I
hardware not available!)
• 1 DIR. (1 direction of flow)
• 2 DIR. (forward/reverse flow,
F/R flow measurement)
Press key ↵ to transfer to
subfunction “RANGE I“.
Select measuring range
• 0 - 20 mA
• 4 - 20 mA
Press key ↵ to transfer to
subfunction “I ERROR“.
Select error value
• 0 mA
• 3.6 mA (only possible in
4 - 20 mA range)
• 22 mA
Press key ↵ to return to
Fct. 1.5 CURRENT I.
Select function for pulse
output P
• OFF (switched off)
• 1 DIR.
(1 direction of flow)
• 2 DIR.
(forward/reverse flow,
F/R flow measurement)
Press key ↵ to transfer to
subfunction “SELECT P“.
Select pulse type
• 100-1000 Hz • PULSE/VOL
(pulses per unit volume,
flow)
• 100-1000 Hz • PULSE/TIME
(pulses per unit time for
100% flow)
Press key ↵ to transfer to
subfunction “PULSWIDTH“.
When 100 Hz - 1000 Hz
selected, return to Fct.1.6
PULS.OUTP. P, (pulse width
50%, cyclic).
Select pulse width
• 50 mSec • 100 mSec
• 200 mSec • 500 mSec
Press key ↵ to transfer to
subfunction “VALUE P“.
4
Installation and operating instructions
BATCHFLUX
21
Page 22
4
Fct. Text Description and settings
1.6
→
VALUE P
→
VALUE P
1.7
STATUS. S Status output S
Set pulse value per unit
volume (appears only when
“PULSE/VOL.“ set under
“SELECT.P“ above)
• xxxx PulS/m3
• xxxx PulS/Liter
• xxxx PulS/US.Gal
• xxxx PulS/ user unit, factory
set is “Liter“ (see Fct. 3.5)
Setting range “xxxx“ depends
on the pulse width and the fullscale range:
= F
= F
min
max
/ Q
/ Q
100%
100%
P
min
P
max
Press key ↵ to return to
Fct.1.6 “PULS.OUTP.P“.
Set pulse value per unit time
(appears only when
“PULSE/TIME“ set under
“SELECT. P“ above)
• xxxxx PulSe/Sec (=Hz)
• xxxx PulSe/min
• xxxx PulSe/hr
• xxxx PulSe/user unit,
factory set is “hr“
(see Fct. 3.5)
Setting range “xxxx“ depends
on pulse width, see above.
Press key ↵ to return to
Fct. 1.6 “PULS.OUTP. P“.
No hardware available
ALL ERROR
• FATAL ERROR
• OFF
• ON
• F/R INDIC. (F/R indication
for forward/reverse
measurement)
• TRIP.POINT
Setting range:
002 - 115 PERCENT
Press key ↵ to transfer to
number setting!
Press key ↵ to return to
Fct. 1.7 “STATUS. S“.
Fct. Text Description and settings
2.0 TEST Test menu
2.1 TEST Q Test of range Q
2.2 HARDW.
INFO
→
MODUL
ADC
→
MODUL
I/O
→
MODUL
DISP.
Precautionar
• SURE NO
Press key ↵ to return to
Fct. 2.1 “TEST Q“.
• SURE YES
Press key ↵ and select value
with keys ↑ and ↓:
-110 / -100 / -50 / -10 / 0 / +10 /
+50 / +100 / +110 PCT.
of set measuring range
Q
100%
Displayed value present at
outputs I and P.
Press key ↵ to return to
Fct. 2.1 “TEST Q“.
Hardware information and
error status
Please note down all 6 codes
before consulting factory.
X . X X X X X . X X
Y Y Y Y Y Y Y Y Y Y
Press key ↵ to transfer to
“MODUL I/O“.
X . X X X X X . X X
Y Y Y Y Y Y Y Y Y Y
Press key ↵ to transfer to
“MODUL DISP“.
X . X X X X X . X X
Y Y Y Y Y Y Y Y Y Y
Press key ↵ to return to
Fct. 2.2 “HARDW. INFO“.
y query
in each case.
Installation and operating instructions 22 BATCHFLUX
Page 23
Fct. Text Description and settings
3.0 INSTALL. Installation menu
3.1 LANGUAGE Select language for
3.2 FLOWMETER
→
DIAMETER
→
FULL
SCALE
→
VALUE P
→
GKL
VALUE
display texts
• GB / USA (English)
• F (French)
• D (German)
• others on request
Press key ↵ to return to
Fct. 3.1 “LANGUAGE“.
Set data for primary head
Select size from table of
meter sizes
• BATCHFLUX IFM 5015 K
DN 2.5 - 40 mm
equivalent to
1
/10 - 11/2 inches
Select with key ↑ or ↓.
Press key ↵ to transfer to
subfunction “FULL SCALE“.
Full scale range for flow
Q
100%
To set, refer to Fct. 1.1
“FULL SCALE“ above.
Press key ↵ to transfer to
subfunction “GKL VALUE“.
Change pulse value
(see Fct. 1.6 “VALUE P“)
Appears only when “PULSE/
VOL.“ has been set under
Fct. 1.6 “SELECT. P“ and the
output frequency (F) has
been over- or undershot:
P
= F
/ Q
/ Q
100%
100%
min
min
P
= F
max
max
Set primary constant GKL
see instrument nameplate for
primary head
ge: • 1.0000 - 9.9999
Ran
Press key ↵ to transfer to
subfunction “FLOW DIR.“.
Fct. Text Description and settings
→
FIELD
FREQ.
→
FLOW DIR.
Magnetic field frequency
Do not change setting !
Values 1/2
of 50 Hz or 60 Hz,
see nameplate.
Press key ↵ to transfer to
subfunction “FLOW DIR.“.
Define direction of flow
(in F/R mode: forward flow)
Set according to direction of
arrow on primary head.
• + DIR. • – DIR.
Select with key ↑ or ↓ .
Press key ↵ to return to
Fct. 3.2 “FLOWMETER“.
, 1/6 and 1/18
4
Installation and operating instructions
BATCHFLUX
23
Page 24
4
Fct. Text Description and settings
3.3 ZERO
SET
3.4 ENTRY
CODE
3.5 USER
UNIT
→
TEXT
VOL.
→
FACT.
VOL.
Zero calibration
Note:
Carry out only when flow
is “0“ and measuring tube is
completely filled!
Precautionar
• CALIB. NO
Press key ↵,
return to Fct. 3.3 “ZERO“.
• CALIB. YES
Press key ↵
to start calibration.
Duration approx. 10 seconds.
Current flowrate displayed in
the selected unit (see Fct. 1.4
“DISP.FLOW“)
A “WARNING“ sign appears
when flowrate “> 0“.
Confirm with key ↵.
• STORE NO (do not store
new zero value)
• STORE YES (store
(store new zero value)
Press key ↵ to return to
Fct. 3.3 “ZERO SET “.
Entry code required to enter
setting mode?
• NO (= entry with → only)
• YES (= entry with → and
Code 1: → → → ↵ ↵ ↵ ↑ ↑ ↑ )
Press key ↵ to return to
Fct. 3.4 “ENTRY CODE“.
Set any required unit for
flowrate and counting
Set text for required
flowrate unit
(max. 5 characters)
Factory-set: “Liter“ (= Liters).
Characters assi
each
• A-Z, a-z, 0-9, or „ – “
(= blank character)
Press key ↵ to transfer to
subfunction “FACT. VOL.“.
Set conversion factor (FM)
for volume
Factory set: “1.00000 E+3“ for
“Liter“ (exponent notation,
here:10
Factor F
Settin
• 1.00000 E-9 to 9.99999 E+9
(= 10
Press key ↵ to transfer to
subfunction “TEXT TIME“.
y query
place:
g range
-9
to 10+9)
gnable to
3
).
= volume per 1m3.
M
Fct. Text Description and settings
→
TEXT
TIME
→
FACT.
TIME
Set text for required flow
unit (max. 3 characters)
Factory-set: “hr“ (= hour).
Characters assi
each place:
• A-Z, a-z, 0-9, or “ – “
(= blank character)
Press key ↵ to transfer to
subfunction “FACT.TIME“.
Set conversion factor (FT)
for time
Factory set: “3.60000 E+3“
for “hour“ (exponent notation,
here: 3.6 x 10
Factor F
g range
Settin
• 1.00000 E-9 to 9.99999 E+9
-9
bis 10+9)
(= 10
Press key ↵ to return to
Fct. 3.5 “USER UNIT“.
gnable to
3
).
: set in seconds.
T
Installation and operating instructions 24 BATCHFLUX
Page 25
4.5 Error messages in measuring mode
The following list gives all errors that are likely
to occur during process flow measurement.
Errors are shown in the display when “YES“ is
set in Fct. 1.4 DISPLAY, subfunction
“DISP.MSG.“.
Error message Discription of error Error clearance
LINE INT.
PULS.OUTP. P
ADC
FATAL. ERROR
TOTALIZER Totalizer has been reset.
Power failure
Note:
no counting during power failure
Pulse output overranged.
Note:
totalizer deviation possible.
Analog/digital converter
overranged.
Fatal Error; all outputs set to
“Min. values“.
Delete error message in RESET/QUIT
menu. If necessary, reset totalizer.
Check instrument parameters and
correct, if necessary. After cause has
been eliminated, error message is
deleted automatically.
After cause has been eliminated, error
message is deleted automatically.
Please consult factory.
Delete error message in RESET/QUIT
menu.
4
Installation and operating instructions
BATCHFLUX
25
Page 26
4
4.6 Resetting totalizer and deleting error messages, RESET / QUIT
menu
Cancel error messa
Key Display Description
- - - - - - - - - - - - / - - - Measuring mode
↵
↑→
→
↑
↵
↵
Reset totalizer
ges in RESET / QUIT menu
CodE 2
- - - - - - - - - - - - / - - - Return to measuring mode
(s) in RESET / QUIT menu
- -
ERROR QUIT.
QUIT. NO
QUIT. YES
ERROR QUIT.
Key in Entry Code 2 for RESET/QUIT
menu:
→ ↑
Menu for error acknowledgement
Do not delete error messages.
Press
↵ twice = return to measuring
mode.
Delete error messages
Error messages deleted
Key Display Description
- - - - - - - - - - - - / - - - Measuring mode
↵
↑→
↑
→
↑
↵
↵
CodE 2
- - - - - - - - - - - - / - - - Return to measuring mode
- -
ERROR QUIT.
TOTAL. RESET
RESET NO
RESET. YES
RESET QUIT.
Key in Entry Code 2 for RESET/QUIT
→ ↑
menu:
Menu for error acknowledgement
Menu for resetting totalizer
Do not reset totalizer.
Press
↵ twice = return to measuring
mode.
Reset totalizer
Totalizer reset
Installation and operating instructions 26 BATCHFLUX
Page 27
Notes
Installation and operating instructions
BATCHFLUX
27
Page 28
5
5 Description of functions
Please note!
Do not open the housing of the
BATCHFLUX IFM 5015 K.
Danger of contamination with substances
likely to destroy the moisture barrier of the
electronic equipment (e.g. if CIP or SIP
cleaned from the outside).
Therefore, please contact your KROHNE
Service engineer before you open the
housing.
5.1 Full-scale range Q
Fct. 1.1 FULL SCALE
Press key
Selection of unit for
full-scale ran
m3/hr (cubic metres per hour)
•
Liter/Sec (litres per second)
•
US.Gal/min (US gallons per minute)
•
user-defined unit; factory-set is here
•
“Liter/hr“ (litres per hour), see Sect.
5.12
Select with keys
Use key
setting, 1st digit (cursor) flashes.
Set full-scale range Q
The setting range is dependent on the
meter size (DN) and the flow velocity (v):
Q
min
(refer to flow table in Sect. 10.1)
Change flashing digit (cursor) with keys
and
cursor 1 place to right or left.
Press key
SCALE.
Note: if “VALUE P“ is displayed after
pressing key
Fct. 1.6 PULS.OUTP. P, subfunction
“SELECT P“. Due to the changed fullscale range Q
(F) of the pulse output is over- or
undershot:
P
min
Change pulse value accordingly, see
Sect. 5.7 pulse output P, Fct. 1.6.
→ .
ge Q
→ to transfer to numerical
π
= DN2 × v
4
↓ . Use keys → and ← to shift
↵ to return to Fct. 1.1 FULL
↵ . PULSE/VOL is set under
100%
= F
min
/ Q
100%
↑ and ↓.
100%
Q
min
, the output frequency
P
100%
= DN2 × v
max
= F
max
π
4
100%
max
/ Q
100%
max
↑
5.2 Time constant
Fct. 1.2 TIMECONST.
Press key
Selection
•
and all outputs)
•
current and status outputs,
no current output,
no hardware)
Select with keys ↑ and ↓.
Transfer to number setting with key ↵,
1st digit. (cursor) flashes.
Set numerical value
•
Change flashing digit (cursor) with keys ↑ and
↓ . Use keys → and ← to shift cursor 1 place
to right or left.
Press key ↵ to return to Fct. 1.2 TIMECONST.
5.3 Low-flow cutoff
Fct. 1.3 L.F.CUTOFF (do not change
setting!)
Press key
Selection
•
•
Select with keys ↑ and ↓. Transfer to number
setting with key
selected), 1st digit (cursor) flashes.
Setting the numerical value when
“PERCENT“ selected
•
•
Change flashing digit (cursor) with keys
↓ . Shift cursor 1 place to right or left with keys
→ and ← . Press key ↵ to return to Fct. 1.3
L.F.CUTOFF.
Note: the cutoff “off“ value must be greater
than the cutoff “on“ value.
→ .
ALL (applies to HHT 010-display
ONLY I + S (only valid for HHT 010 display,
0.2 - 99.9 Sec (seconds)
↵ .
OFF
(fixed trip points: ON = 0.1 % / OFF =
0.2 %, at 100 - 1000 Hz, see Fct.1.6, 1%
and 2%)
PERCENT
(variable trip points: ON = 1-19% /OFF =
2-20%)
→ (only when “PERCENT“
01 to 19 (cutoff “on“ value, left of hyphen)
02 to 20 (cutoff “off“ value, right of hyphen)
↑ and
Installation and operating instructions 28 BATCHFLUX
Page 29
5.4 Display with HHT 010
Fct. 1.4 DISPLAY
Press key
→ DISP.FLOW = Select unit for display
of flowrate
• NO DISP. (not displayed)
• m
• Liter/Sec (litres per second)
• US.Gal/min (US gallons per minute)
• User-defined unit; factory-set is
„Liter/hr“ (litres per
hour), see Sect. 5.12
• PERCENT (percentage display)
• BARGRAPH (numerical value and
Select with keys
Press key
“DISP.COUNT“
→ DISP.COUNT = Select unit for totalizer
display, press key →
• NO DISP. (not displayed)
• OFF (internal totalizer
• m
• Liter (litres)
• US.Gal (US gallons)
• user-defined unit; factory-set is “Liter“,
Select with keys
Transfer to totalizer format setting with key
Settin
• Auto (exponent notation)
• # . ####### • ##### . ###
• ## . ###### • ###### . ##
• ### . ##### • ####### . #
• #### . #### • ########
Select with keys
Transfer to subfunction “DISP.MSG.“
key
↵ .
3
/hr (cubic metres per hour)
bar graph display in %)
↵ to transfer to subfunction
switched off)
3
(cubic metres)
see Sect. 5.12
g of totalizer format
↵ .
, press key →
↑ and ↓.
↑ and ↓.
→ .
↑ and ↓.
with
→ DISP.MSG. = Additional messages
required in measuring mode, press key →
• NO (no other messages)
• YES (display other messages,
e.g. errors, in sequence with the
measured values)
Select with keys
Press key
Note: “BUSY“ is displayed in the measuring
mode when all displays are set to “NO DISP.“
and “NO“. Sequencing of displays is automatic.
However, in the measuring mode, manual
sequencing can be carried out with keys
and ↓ . Return to automatic sequencing after
approx. 3 minutes.
Please refer to Sect. 3.2
“Factory settings“.
↑ and ↓.
↵ to return to Fct. 1.4 DISPLAY.
↑
5.5 Internal electronic totalizer
The internal electronic totalizer counts in m
regardless of the unit set under Fct. 1.4,
subfunction “DISP.FLOW“.
The counting range is dependent upon the
meter size and has been selected such that
the totalizer will count for a minimum of 1 year
without overflow:
Meter size Counting range
DN mm inches in m3
2,5 - 40 1/10 - 11/2 0 - 999 999.99999999
Only part of the totalizer count is shown in the
display because it is not possible to output a
14-digit number. Unit and format of the display
are freely selectable, see Fct. 1.4, subfunction
“DISP.COUNT“ and Sect. 5.4. This determines
which part of the count is to be displayed.
Display overflow and totalizer overflow are
independent of one another.
Exam
ple
Internal count 0000123 . 7654321 m3
Format,
display unit XXXX . XXXX Liter
Internal count
in unit 0123765 . 4321000 Liter
Displayed 3765 . 4321 Liter
3
,
5
Installation and operating instructions
BATCHFLUX
29
Page 30
5
5.6 Current output I
No HARDWARE!
Function must be set to “OFF”.
Fct. 1.5 CUR.OUTP. I (not available, no
HARDWARE !)
Press key
→ FUNCTION I = Select function for the
current output, press key →
• OFF (switched off,
do not change setting,
no hardware available)
• 1 DIR. (1 flow direction)
• 2 DIR. (2 flow directions, F/R mode,
forward/reverse)
Select with keys ↑ and ↓.
Transfer to subfunction “RANGE I“
↵. Exception: when “OFF“ selected, return to
Fct. 1.5 CUR.OUTP. I.
→ RANGE I = Select measuring range,
press ke
• 0 - 20 mA
• 4 - 20 mA
Select with keys ↑ and ↓.
Transfer to subfunction “I ERROR“ with key
↵.
→ I ERROR = Set error value,
press key →
• 0 mA
• 3.6 mA (only possible when
range “4 - 20 mA“
selected)
• 22 mA
Select with keys ↑ and ↓.
Press key
I.
Please refer to Sect. 3.2
“Factory settings“.
Refer to Sect. 2.3 for connection diagrams,
and to Sect. 5.14 for characteristics.
→ .
with key
y →
↵ to return to Fct. 1.5 CUR.OUTP.
5.7 Pulse output P
Fct. 1.6 PULS.OUTP. P
Press key
→ .
→ FUNCTION P = Select function for the
pulse output, press key →
• OFF (switched off, no function)
• 1 DIR. (1 flow direction)
• 2 DIR. (2 flow directions, F/R mode,
forward/reverse)
Select with keys ↑ and ↓.
Transfer to subfunction “SELECT P“
↵. Exception: when “OFF“ selected, return to
Fct. 1.6 PULS.OUTP. P.
→ SELECT P = Select pulse type,
press ke
• 100-1000 Hz
• PULSE/VOL. (pulses per unit volume,
• PULSE/TIME (pulses per unit time
Select with keys ↑ and ↓.
Transfer to subfunction “PULSEWIDTH“
with key
Note: when 100-1000 Hz selected,
return to Fct. 1.6 PULS.OUTP. P.
y →
flow)
for 100 % flow)
↵.
→ PULSEWIDTH = Select pulse width,
press ke
• 50 mSec F
• 100 mSec F
• 200 mSec F
• 500 mSec F
for all F
(= 20 pulses / hr)
Select with keys
Transfer to subfunction “VALUE P“ with key
or return to Fct. 1.6 PULS.OUTP. P,
depending on selected pulse type in
subfunction “SELECT P“.
y →
= 10 Hz
max
= 5 Hz
max
= 2.5 Hz
max
= 1 Hz
max
= 0.0056 Hz
min
↑ and ↓.
with key
↵
Installation and operating instructions 30 BATCHFLUX
Page 31
→ VALUE P = Set pulse value per unit volume,
(a
ppears only when “PULSE/VOL.“ has been set under “SELECT P“) press key →
• XXXX PulS/m
• XXXX PulS/Liter
• XXXX PulS/US.Gal
• XXXX PulS/ user-defined unit,
factory-set is “Liter“, see Sect. 5.12.
Select with keys
Transfer to number setting with key
Set numerical value
• XXXX (Setting range depends on
pulse width and full-scale range:
P
P
Change flashing digit (cursor) with keys
Shift cursor 1 place to right or left with keys → und ← .
Press key
3
↑ and ↓.
→, 1st digit (cursor) flashes.
= F
/ Q
min
min
= F
max
max
↵ to return to Fct. 1.6 PULS.OUTP. P.
/ Q
100%
100%
)
↑ and ↓ ,
or
→ VALUE P = Set pulse value per unit time,
(appears only when “PULSE/TIME“ has been set under “SELECT P“), press key →
• XXXXX PulSe/Sec (max. 10 kHz)
• XXXX PulSe/min
• XXXX PulSe/hr
• XXXX PulSe/ user-defined unit,
factory-set is “hr“, see Sect. 5.12.
Select with keys ↑ and ↓.
Transfer to number setting with key →, 1st digit (cursor) flashes.
Set numerical value
• XXXX (Setting range depends on
pulse width)
Change flashing digit (cursor) with keys
Shift cursor 1 place to right or left with keys → and ←.
Press key
Please refer to Sect. 3.2
“Factory settings“
Refer to Sect. 2.3 for connection diagrams,
and to Sect. 5.14 for characteristics.
↵ to return to Fct. 1.6 PULS.OUTP. P.
↑ and ↓ ,
5
Installation and operating instructions
BATCHFLUX
31
Page 32
5
5.8 Status output S (option)
No HARDWARE!
Function must be set to “OFF”.
Fct. 1.7 IND. OUTP. S
Press key
Select function for the status output,
press ke
• OFF (switched off,
no function)
• ON (indicates that
flowmeter is operative)
• V/R INDIC. (indicates direction for
current output and
pulse output, F/R mode)
• TRIP.POINT (setting range: 002 -
115 PERCENT of Q
full-scale range)
endwert)
• ALL ERROR (indicates all errors)
• FATAL.ERROR (indicates
Fatal Error only)
Characteristics of
status output
OFF
ON (e.g. operation indicator)
F/R INDIC. Forward flow Reverse flow
TRIP.POINT
ALL ERROR
FATAL. ERROR
For factory settings, please refer to the report on settings and to Sect. 3.2.
Connection diagrams: see Sect. 2.2.
→ .
y → .
100%
Switch open Switch closed
no function
Power OFF Power ON
Inactive Active
Error(s) No error(s)
Error No error
5.9 Language
Fct. 3.1 LANGUAGE
Press key
Select lan
• D (German)
• GB (English)
• F (French)
• others available on request
→ .
guage for texts in display
Transfer to number setting with key
digit (cursor) flashes. Change flashing digit
(cursor) with keys
place to right or left with keys
Press key
Fct. 1.7 IND. OUTP. S.
,
↵ to return to
↑ and ↓, shift cursor 1
↵, 1st
→ and ←.
Select with keys
Press key
↵ to return to Fct. 3.1 LANGUAGE.
↑ and ↓.
Installation and operating instructions 32 BATCHFLUX
Page 33
5.10 Entry Code
Fct. 3.4 ENTRY CODE
Press key
Selection
• NO (no code, press key →
to enter setting mode)
• YES (enter setting mode with key
and Code 1:
Select with keys
Press key
→ .
↵ to return to Fct. 3.4 ENTRY CODE.
5.11 Primary head
Fct. 3.2 FLOWMETER
Press key
→ DIAMETER = Set the meter size
(see instrument nameplate) press key → .
Select size from table of meter sizes:
• BATCHFLUX IFM 5015 K : DN 2,5 - 40
mm equivalent to 1/10 - 11/2 inches
Select with keys ↑ and ↓.
Transfer to subfunction “FULL SCALE“
with key
→ FULL SCALE = Set the full-scale range,
press key →.
Set as described in Sect. 5.1.
Transfer to subfunction “GKL VALUE
with key
Note: if “VALUE P“ is displayed after
pressing key
PULSE/VOL. has been set under Fct. 1.6
PULS.OUTP. P, subfunction “SELECT P“.
Because the full-scale range Q
changed, the output frequency (F) of the pulse
output is over- or undershot:
P
P
Change pulse value accordingly, see Sect. 5.7
Pulse output P, Fct. 1.6.
↵.
↵.
min
max
→ .
= F
= F
↵ .
min
max
→ → → ↵ ↵ ↵ ↑ ↑ ↑)
↑ and ↓.
100%
/ Q
/ Q
100%
100%
→
“
has been
→ GKL VALUE = Set the primary
constant GK
• 1.0000 - 9.9999 (note information on
instrument nameplate, do not change
setting !)
Change flashing digit (cursor) with keys
↓ . Shift cursor 1 place to right or left with keys
→ and ←.
Transfer to subfunction “FLOW DIR.“ with
key ↵.
→ FIELD FREQ. = Magnetic field
frequency, press key → .
• 1/2 (1/2, 1/6 or 1/18 or 50 Hz
or 60 Hz,
• 1/6 see instrument nameplate,
• 1/18 do not change setting !)
The magnetic field frequency is determined by
the program.
Select with keys
Transfer to subfunction “FLOW DIR.“
↵.
key
→ FLOW DIR. = Set the direction of flow,
press key → .
• + DIR.
• - DIR. (for identification of flow
direction see “+“ arrow on primary head, in
F/R mode this identifies the “positive“ flow
direction)
Select with keys
Press key
FLOWMETER.
Zero check: see Fct. 3.3 and Sect. 7.1.
Please refer to Sect. 3.2
“Factory settings“
, press key → .
↑ and
↑ and ↓.
with
↑ and ↓.
↵ to return to Fct. 3.2
5
Installation and operating instructions
BATCHFLUX
33
Page 34
5
5.12 User-definable unit
Fct. 3.5 USER UNIT
Press key
→ .
→ TEXT VOL. = Set the text for user-
defined flow unit, press key →
• Liter (max. 5 characters, factory-set is
“Liter“) Characters assi
each place: A-Z, a-z, 0-9, or
“–“ (= blank)
Change flashing place (cursor) with keys
↓ . Shift cursor 1 place to right or left with
and
→ and ←. Transfer to subfunction
keys
“FACT.VOL“ with key ↵.
→ FACT. VOL. = Set factor F
press key →
• 1.00000 E+3 (factory-set is “1000“ /
Factor FM = volume per
1 m
1.00000 E-9 to 9.99999 E+9
( = 10-9 to 10+9)
Change flashing place (cursor) with keys
and ↓ . Shift cursor 1 place to right or left with
→ and ←. Transfer to subfunction
keys
“TEXT TIME
3
) Setting range:
“ with key ↵.
gnable to
↑
for volume,
M
↑
→ TEXT TIME = Set text für required time,
press key →
• hr (max. 3 places, factory-set is “hr =
hour“)
Characters assi
gnable to each place:
A-Z, a-z, 0-9, or “–“ (= blank)
Change flashing place (cursor) with keys ↑
and ↓ . Shift cursor 1 place to right or left with
→ and ←. Transfer to subfunction
keys
“FACT.TIME“ with key ↵.
→ FACT. TIME = Set Factor F
press ke
y →
for time,
T
• 3.60000 E+3 (factory-set is “3600“ /
set Factor F
in seconds)
T
Setting range:
1.00000 E-9
to 9.99999 E+9
( = 10-9 to 10+9)
Change flashing place (cursor) with keys
↑
and ↓ . Shift cursor 1 place to right or left with
→ and ←. Press key ↵ to return to
keys
Fct. 3.5 USER UNIT.
Factors for volume F
Volumetric unit Text examples Factor FM Setting
Cubic metres m3 11 111.0 1.00000 E+0
Litres Liter 1 000 1.00000 E+3
Hectolitres h Lit 10 1.00000 E+1
Decilitres d Lit 10 000 1.00000 E+4
Centilitres c Lit 100 000 1.00000 E+5
Millilitres m Lit 1 000 000 1.00000 E+6
US gallons USGal 22 264.172 2.64172 E+2
Millions US gallons USMG 0.000264172 2.64172 E-4
Imperial gallons GBGal 22 219.969 2.19969 E+2
Mega imperial gallons GBMG 0.000219969 2.19969 E-4
Cubic feet Feet3 333 35.3146 3.53146 E+1
Cubic inches inches3 61 024.0 6.10240 E+4
US barrels, liquid US BaL 88 888.36364 8.38364 E+0
US barrels, ounces US BaO 33 813.5 3.38135 E+4
(Factor FM = volume per 1 m3)
M
Factors for time F
Time unit Text examples Factor FT (seconds) Setting
Seconds Sec 1 1.00000 E+0
Minutes min 60 6.00000 E+1
Hours hr 3 600 3.60000 E+3
Day DAY 86 400 8.64000 E+4
Year (= 365 days) YR 31 536 000 3.15360 E+7
(Factor FT in seconds)
T
Installation and operating instructions 34 BATCHFLUX
Page 35
5.13 F/R mode, forward / reverse flow measurement
Refer to Sect. 2.3 for electrical
•
connection of the outputs.
Define direction of forward (normal)
•
flow, see Fct. 3.2, subfunction “FLOW
DIR.“:
in conjunction with F/R operation, set the
direction for the forward flow here.
“+“ signifies the same direction as shown
by the arrow on the primary head, “-“
signifies the opposite direction.
5.14 Characteristic of outputs
P Pulse output
P
Pulses at Q
100%
QF 1 flow direction, or forward flow in
F/R mode
Q
Reverse flow in F/R mode
R
Q
Full-scale range
100%
1 direction of flow
P
P
max
P = 0 Hz QF
Q
R
% 100 Max %
0
, full-scale range
100%
115%
P
100%
Set the status indication output to
•
“F/R INDIC.“, see Fct. 1.7.
Set the current and / or pulse output to
•
“2 DIR.“, see Fct. 1.5 and 1.6, subfunctions
“FUNCTION I“ and “FUNCTION P“.
2 directions of flow F/R mode
P
P
115%
max
P
100%
Q
P = 0 Hz QF
R
% Max 100 100 Max %
0
5
Installation and operating instructions
BATCHFLUX
35
Page 36
6
Part C Special applications, functional
checks and service
6 Special applications
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
6.1 RS 232 adapter and KROHNE
software (option)
For operator control of the signal converter
with MS-DOS PC, an RS 232 adapter (on
request, with Imo monitor software) is available
as an option. Detailed directions for use of the
software are included.
Switch off
housing !
1) Detach the 4 hex. screws and remove
cover.
2) Plug the RS 232 adapter into the IMoCom
jack on the printed circuit board of the
signal converter (see Sect. 9), and connect
to PC or laptop.
3) Switch on the power.
4) As described in the CONFIG directions,
change data, parameters and measured
values and/or have them called up for
display.
5) Switch off the power.
6) Remove the RS 232 adapter from the
amplifier board.
7) Replace the cover and tighten down the 4
screws.
Please refer to Sect. 3.2
“Factory settings“.
power source before opening the
6.2 Operation via HHT 010 handheld terminal (option)
The HHT 010 hand-held terminal is available
as an option for operation of the signal
converter.
Switch off
housing !
1) Detach the 4 hex. screws and remove
cover.
2) Plug the HHT 010 connector into the
IMoCom jack on the printed circuit board of
the signal converter, see Sect. 9.
3) Power the unit.
4) Change data, parameters and measured
values as described in Sect. 4 and 5 of
these Instructions, and display.
5) Disconnect from power.
6) Detach HHT connector from the mother
board.
7) Replace cover and tighten down the
4 screws with a torque of max.2 Nm.
Please refer to Sect. 3.2
“Factory settings“.
power source before opening the
Installation and operating instructions 36 BATCHFLUX
Page 37
7 Functional checks
7.1 Zero check with signal converter IFC 015
Please note!
Do not open the housing of the
BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely
to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the
outside).
Therefore, please contact your KROHNE
Service engineer before you open the housing.
Key Displayed Description
→
Fct. 1.0 OPERATION
2x ↑
→
2x ↑
→
↑
↵
Zero measurement in progress, duration approx. 10
When flow “> 0“, “WARNING“ notice appears, confirm
STORE NO
↑
↵
(2x) 3x ↵
If “YES“ is set under Fct. 3.4 ENTRY CODE, key-in the 9-
keystroke CODE 1:
Fct. 3.0 INSTALL.
Fct. 3.1 LANGUAGE
Fct. 3.3 ZERO SET
CALIB. NO
CALIB. YES
0.00 - - - - - / - - - Flowrate set in displayed unit, see Fct. 1.4 DISPLAY,
subfunction “DISP.FLOW“.
seconds.
with key
If new value not to be stored, press key ↵ (3x) 4x =
return to measuring mode.
STORE YES
Fct. 3.3 ZERO SET Store new zero value.
- - - - - - - - - - - - / - - - Measuring mode with new zero.
Switch off
before o
Set “zero“ flow in the pipeline, but make
•
sure that the measuring tube is
completely filled with fluid.
Switch on the system and wait 15 minutes.
•
Press the following keys for zero
•
measurement
↵ .
power source
pening the housing
→ → → ↵ ↵ ↵ ↑ ↑ ↑
7
Installation and operating instructions
BATCHFLUX
37
Page 38
7
7.2 Test of measuring range Q, Fct. 2.1
Please note!
Do not open the housing of the
BATCHFLUX IFM 5015 K.
Danger of contamination with substances
likely to destroy the moisture barrier of the
electronic equipment (e.g. if CIP or SIP
cleaned from the outside).
Therefore, please contact your KROHNE
Service engineer before you open the
housing.
Keys Displayed Description
→
Fct. 1.0 OPERATION
↑
→
→
↑
↵
± 10 PERCENT
↑ or ↓
± 100 PERCENT
± 110 PERCENT
↵
(2x) 3x ↵
If “YES“ is set under Fct. 3.4 ENTRY CODE, key-in the
9-keystroke CODE 1:
Fct. 2.0 TEST
Fct. 2.1 TEST Q
SURE NO
SURE YES
0 PERCENT Current, pulse and status outputs indicate the
corresponding values.
± 50 PERCENT
Fct. 2.1 TEST Q End of test; actual measured values again present at
- - - - - - - - - - - - / - - - Measuring mode
Select with keys ↑ and ↓
outputs.
Switch off
before o
•
•
•
power source
pening the housing
For this test a measured value can be
simulated in the range of -110 to +110
percent of Q
see Fct. 1.1 FULL SCALE).
Power the system.
Press the following keys for this test:
(for set full-scale range
100%
→ → → ↵ ↵ ↵ ↑ ↑ ↑
Installation and operating instructions 38 BATCHFLUX
Page 39
7.3 Hardware information and error status, Fct. 2.2
Please note!
Do not open the housing of the
BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely
to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the
outside).
Therefore, please contact your KROHNE
Service engineer before you open the housing.
Key Displayed Description
→
Fct. 1.0 OPERATION
↑
→
↑
→ → MODUL ADC -.- - - - -.- -
- - - - - - - - - Sample status code
↵ → MODUL I/O -.- - - - -.- -
- - - - - - - - -
↵ → MODUL.DISP. -.- - - - -.- -
- - - - - - - - -
↵
(2x) 3x ↵
If you need to return your flowmeter to KROHNE, please refer to the
last-but-one page of these Instructions !
If “YES“ is set under Fct. 3.4 ENTRY CODE, key-in
Fct. 2.0 TEST
Fct. 2.1 TEST Q
Fct. 2.2 HARDW. INFO
PLEASE NOTE DOWN ALL 6 STATUS CODES !
Fct. 2.2 HARDW. INFO End of hardware information
- - - - - - - - - - - - - / - - - Measuring mode
Switch off power source
before o
•
•
•
•
the 9-keystroke CODE 1:
1st window
2nd window 3.25105.02 ( 8-character code,
3rd window
pening the housing
Before consulting the factory about
errors/faults or flow measurement
problems, please invoke Fct. 2.2 HARDW.
INFO (hardware information).
An 8-character and a 10-character status
code are stored under this function in each
of 3 “windows“. These 6 status codes will
enable rapid and simple diagnosis of your
compact flowmeter.
Power the system.
Press the following keys for display of the
status codes:
→ → → ↵ ↵ ↵ ↑ ↑ ↑
1st line)
3A47F01DB1 (10-character code,
2nd line)
7
Installation and operating instructions
BATCHFLUX
39
Page 40
4
9
8
8 Service
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the outside).
Therefore, please contact your KROHNE Service engineer before you open the housing.
8.1 Important advice for removing the flowmeter from the pipeline –
PLEASE NOTE
Attention is drawn to the following points to
ensure reliable and proper dismantling of the
flowmeter:
Switch off the power source before
•
dismantling the flowmeter.
Shut off the flow through the pipeline.
•
Drain the pipes upstream and downstream
•
of the flowmeter.
8.2 Removal from the pipe system
Detach power line from attachment plug (8)
•
on signal converter housing.
Disconnect grounding wire from U-clamp
•
terminal (9) on converter housing.
Detach status indication wire (option) from
•
attachment plug (7).
Remove air supply line: unscrew union nut
•
from connection (6).
Detach nuts from stud bolts (14).
•
Caution: risk of injury!
The pipe system can contract or
extend when the flowmeter is
removed. The pipeline must be
relieved of stresses before the
flowmeter is removed.
Hold the flowmeter firmly. Pull out the stud
•
bolts (14). Pull the pipe flanges slightly
apart and remove the flowmeter.
Support the ends of the pipes on both
•
sides of the flowmeter when installed in a
long and freely suspended section of the
pipeline.
Shut off any compressed air supplies
•
used.
Drip pans or similar receptacles should
•
be kept ready and used to collect any
residual liquids in the pipe system when
dismantling the flowmeter.
5
11
12
13
14
4 Cover, signal converter
5 Primary head
8 Plug connector power supply and
pulse output (optional and
status output)
9 U-clamp terminal for functional ground
10 Fastening screws for cover
11 Guide collar, primary head
12 O-ring gasket
13 Special pipe flange
14 Stud bolt with lock washer,
plain washer and nut
6
10
8
Installation and operating instructions 40 BATCHFLUX
Page 41
Notes
Installation and operating instructions
BATCHFLUX
41
Page 42
9
9 Illustration of printed circuit board
Please note!
Do not open the housing of the
BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely
to destroy the moisture barrier of the electronic
equipment (e.g. if CIP or SIP cleaned from the
outside).
Therefore, please contact your KROHNE
Service engineer before you open the housing.
1
2
3
4
5
11
12
13
14
6
10
7
8
9
1 Cover, signal converter
2 Gasket
3 Electronic unit, signal converter
4 Housing, signal converter
5 Primary head
7 Printed circuit board
8 Plug connector power supply and
pulse output
9 U-clamp terminal for functional ground
10 Fastening screws for cover
11 Guide collar, primary head
12 O-ring gasket
13 Special pipe flange
14 Stud bolt with lock washer,
plain washer and nut
LED 2
LED 1
Installation and operating instructions 42 BATCHFLUX
Page 43
Part D Technical Data, block diagram
and measuring principle
10 Technical data
10.1 Flow during filling, and fill volume
Meter size Optimum flowrate for filling
DN mm inches ml/s US Gal/min ml US Gal
2.5
4
6
10
15
25 1 400
32 11/4 650
40 11/2 1000
1
/10 3- 10 0.048 - 0.159
1
/8 10
1
/4 20
3
/8 60
1
/2 150
-
-
-
-
-
-
-
30 0.159 - 0.476
60 0.317 - 0.951
200 0.951 - 3.170
500 2.378 - 7.925
1200 6.340 - 19.020
2250 10.300 - 35.663
3000 15.850 - 47.551
10.2 Flowmeter
Meter sizes
with venturi measuring tube DN 2.5, 4, 6, 10, 15, 25, 40 and 1/10", 1/8", 1/4", 3/8", 1/2", 1",11/2"
with straight tube (option) DN 15, 32 and 1/2", 11/4"
Connection sandwich (flangeless) type with precisely defined sealing faces,
centering devices and metallic stop face
Electrical conductivity ≥ 5 µS/cm (≥ 20 µS/cm for demineralized cold water)
Ambient temperature Process temperature
-25 to +40 °C / -13 to +104 °F -60 to +140 °C / -76 to +356 °F
-25 to +60 °C / -13 to +140 °F -60 to + 60 °C / -76 to +140 °F
(information on higher provided on request)
steam cleaning up to +150 °C / +302 °F
Temperature shock resistance Temperature rising Temperature falling
sudden change ∆T = 120 °C = 248 °F ∆T = 90 °C = 194 °F
Temperature gradient 1 K/s
Operating pressure 40 bar / 580 psig, dependent on gaskets used
(10 bar / 145 psig for DN 15, 32 and 1/2", 11/4"
with straight measuring tube)
Electrode design fused-in-place electrodes
Protection category IP 67, equivalent to NEMA 6
(EN 60 529/IEC 529) (overall device, incl. signal converter)
Materials of construction
Housing stainless steel 1.4408 or 1.4404
Measuring tube fine-grain-stabilized, high-density HiTec ceramics,
Electrodes Cermet
purity 99.7 % Al2O3 (+ZrO2), CIP- and SIP-proof
Cover seal EPDM
Filling times > 1.5 s,
filling volume .....
≥
≥
≥
≥
≥
≥
≥
≥
10
20
40
100
200
600
975
1500
0.003
≥
0.005
≥
0.011
≥
0.026
≥
0.053
≥
0.159
≥
0.257
≥
0.396
≥
10
Installation and operating instructions
BATCHFLUX
43
Page 44
10
10.3 Signal converter
Low-flow cutoff adjustable, cutoff ‘on’ value: 1 - 19 %
cutoff ‘off’ value: 2 - 20 %
Power supply
Voltage 24 V DC, ± 25% (18-30 V DC)
Power consumption ≤ 3 W
Electrical connection M 12 plug-in connector
Operator control All operating data factory-set to your specifications.
Available as option for change of operating data:
- HHT 010 hand-held terminal or
- KROHNE software for operator control via PC.
Options connected to the IMoCom interface
Pulse output passive circuit
Function All operating data factory-set to your specifications,
connection of electronic totalizers, digital pulse
division, interpulse period non-uniform, therefore if
frequency meters counters connected, allow for
minimum counting
interval: gate time, counter
Pulse rate for Q = 100% max. 10 kHz, fixed or optionally in
pulses per m³, litres, US gallons,
or in user-defined unit
Pulse width ≤ 10 Hz: 50, 100, 200 or 500 ms
> 10 Hz: • automatic, pulse width
• symmetrical 1:1
Passive mode external voltage: U
load rating: I
≤ 30 V DC / ≤ 24 V AC
ext
≤ 20 mA
max
1000
≥
[Hz]P
100%
=
1
f2
×
100%
Installation and operating instructions 44 BATCHFLUX
Page 45
10.4 Error limits at reference conditions
F = Error in % of MV
MV = measured value
Pulse output DN 2.5 – 6 / 1/10“ – 1/4“ DN 10 – 40 / 3/8“ – 11/2“
at flow velocity of ...
≥ 1 m/s ≥ 3.3 ft/s F < ± 0.5 % of MV F < ± 0.3 % of MV
v
v < 1 m/s < 3.3 ft/s F < ± 0.4 % of MV + 1 mm/s F < ± 0.2 % of MV + 1 mm/s
< ± 0.4 % of MV + 0.04 inch/s < ± 0.2 % of MV + 0.04 inch/s
Repeatability Filling time TF Standard deviation σ
1.5 s < TF ≤ 3 s ≤ 0.4 %
3.0 s < T
5.0 s < T
Reference conditions (similar to EN 29 104)
Liquid product water +20 °C / +68 °F
Straight inlet/outlet runs 10× DN / 5 × DN (DN = meter size)
Valve closing time variation < 1 ms
Flow velocity 1 m/s = 3.3 ft/s
Volumetrically wet calibration on EN 17025 accredited calibration rigs.
≤ 5 s ≤ 0.2 %
F
≤ 0.1 %
F
10
Installation and operating instructions
BATCHFLUX
45
Page 46
10
10.5 Dimensions and weights
in mm (inches)
DN 2.5 –15 / 1/10“ – ½“
flow direction
miniature
circular
connector
series 713,
4-pin
option: ventilation
M6
option: 4 x M6 bolt hole on both sides
(section M-M)
Meter size Diameter d
DN inches mm (inches) kg lb
2.5
4
6
10
15
1
/10 6 (0.24) 1.6 (3.6)
1
/6 7 (0.28) 1.6 (3.6)
1
/4 9 (0.35) 1.6 (3.6)
3
/8 12 (0.47) 1.6 (3.6)
1
/2 14.3 (0.56) 1.6 (3.6)
Weight
1
Installation and operating instructions 46 BATCHFLUX
Page 47
DN 25 – 40 / 1“ – 1½“
Meter size Dimensions in mm (inches) Weight
DN inches a b f g kg (lb)
25 1 58 (2.28) 200 (7.87) 66 (2.68) 34 (1.34) 1.6 (3.6)
32 1 1/4 83 (3.27) 215 (8.46) 81 (3.19) 42 (1.65) 2.3 (5.1)
40 11/2 83 (3.27) 215 (8.46) 81 (3.19) 42 (1.65) 2.3 (5.1)
10.6 Instrument nameplates
Type designation
Serial No.
Insulation class of field coils
Protection category to IEC529/EN60529
10
miniature
circular
connector
series 713,
4-pin
IFM 5015 K /B /2
28-03
Pressure rating/flange class
Electrode material: platinum
Measuring tube material: Al
Meter size: DN mm and inches
Measuring range Primary constant
aluminium oxide
2O3
l
Installation and operating instructions
BATCHFLUX
47
Page 48
11
11 Block diagram
The IFC 015 signal converter consists of 3
functional groups.
Functional group 1 contains an input
amplifier, and a high-resolution analog/digital
converter (ADC) that is controlled and
monitored by microprocessor µP 1. At the
same time the processor controls functional
groups 2 and 3. The function values of the
device are stored in EEPROM 1 (ECOPROM),
while all internal correction and calibration
values are stored in EEPROM 2.
Functional group 2 generates a pulsed,
electronically controlled direct current for the
field coils of the primary head. This group is
electrically connected to functional group 3.
Block diagram IFC 015
Functional group 3 consists of passive FET
optocouplers to allow control of electronic and
electromechanical totalizers. This group is
electrically separated from the other groups.
1/2/3 signal inputs
7/8 field coils
IMoCom bus for connection of add-on
devices, see Sect. 6
P pulse output
≤ 10.000 pulses/s (=Hz)
Installation and operating instructions 48 BATCHFLUX
Page 49
12 Measuring principle
Flowmeter for electrically conductive
liquids.
Measurement is based on Faraday’s law
of induction, according to which a voltage
is induced in an electrically conductive
body passing through a magnetic field.
The following expression applies:
U = K × B × v × D
K an instrument constant
B magnetic field strength
v mean velocity
D tube diameter
U
B
v
D
U
Thus, the induced voltage is proportional to the
mean flow velocity, when the field strength is
constant. Inside the electromagnetic flowmeter,
the liquid passes through a magnetic field
applied perpendicular to the direction of flow.
An electric voltage is induced by the movement
of the liquid (which must have a minimum
electrical conductivity), which is proportional to
the mean flow velocity and thus to the volume
of flow.
The induced voltage signal is picked up by two
electrodes that are in conductive contact with
the liquid, and transmitted to a signal converter
for a standardized output signal.
12
Installation and operating instructions
BATCHFLUX
49
Page 50
E
Part E Annex
E.1 Index
Keyword Section-No. Fct-No.
A
Abbreviations 4.4
ADC = analog/digital converter 4.5
Ambient temperature 1.1.1, 10.6
Analog/digital converter = ADC 4.5
ANSI flanges 1.2
B
Block diagram IFC 015 K 12
C
Cable lengths 2.2
Cermet electrode 1.3.2
Characteristic 5.14
Check elements 4.2
Cleaning 1.1.1, 8.1
Connection diagrams
– outputs 2.3
– power supply 2.2
Connection points
– grounding 1.3.3
– electricals (on housing) 1.4.1
Coding for Entry 5.11 3.4
CONFIG software 6.1
Conversion factor
– volume 4.4, 5.12 3.5
– time 4.4, 5.12 3.5
Current output I 2.3.1, 5.6 1.5
D
Data 4.4
–column 4.1-4.3
–error messages 4.5
Device description 1.4.1
Deletion of error messages 4.6
DIN flanges 1.3.1, 1.4-1,
Display 4.2 1.4
DN = meter size in mm 1.4, 5.5,
E
Electrical connection
– outputs 2.3
– power supply 2.2
– status output 2.3.2
– current output 2.3.2
– pulse output 2.3.1
Electronic totalizer 5.4, 5.5 1.6
Electrodes 10.2, 10.6
EN Standards 1.1, 2.1
Error List 4.5, 4.6
Errors 4.5
Error (messages) 4.5
– cancel 4.5
– reset (delete) 4.6
– diagnosis, see functional
check
F
F = forward flow 4.4, 5.3 1.4 - 1.7
Factory settings 3.2
Factor (time / volume) 5.12 3.5
Fatal Error 4.5
FE = functional ground 1.3.3, 2.1
Flange spacing (fitting dim.“a“) 1.3.1, 10.6,
Flow (Q) 4.4, 5.1, 10.1 3.2
Flow velocity v 4.4, 10.1, 5.1 3.2
Flow, direction of 4.4, 5.1.1 3.2
Frequency output S
– pulse output P 2.3.3, 4.4, 5.7 1.6
10.4
3.2
10.6,
7. ff
Keyword Section-No. Fct-No.
Function of keys 4.1 - 4.3
Functional description page 5
Function(s) 4.4
Functional ground FE 1.3.3,2.1, 2.2
Function column 4.1,
Functional check 7.1 ff
– hardware info 7.3 2.2
– zero 7.1 3.3
– measuring range 7.2
Full-scale range Q100% 4.4, 5.1 1.1, 3.2
G
Gaskets 1.4.2, 10.3
GKL values 4.4, 5.11 3.2
Grounding 1.3.3, 2.ff
Guide collar 1.4.2, 1.3.2
H
Hand-held terminal HHT 010 4.2
Hardware info 7.3 2.2
I
I = current output 2.3.1, 5.6 1.5
IMoCom software 6.1
IMoCom bus (plug) 1.4.1
Impulses = pulses
Impulse output =
pulse output P
(frequency output) 2.3.2, 5.7 1.6
Input
– of entry code 5.11 3.4
– programming 4
Installation of primary head 1.ff
Instrument nameplates 10.7
Interface RS 232 6.1
internal electronic totalizer 5.5 1.4
Interface adapter RS 232 6.1
K
Keys 4.1 - 4.3
Keystroke combinations for
– entry into setting level 4.1 - 4.3 3.4
– error cancelling 4.6
– quitting the setting level 4.1 - 4.3
– resetting totalizer(s) 4.6
L
Language of display texts 5.9 3.1
LCD display, see display 4.2, 4.4, 5.4 1.4
Limits 10.5
Liner 10.6
Liner / measuring section 10.2, 10.6
Line voltage, see power supply
Low-flow cutoff 4.4 + 5.3 1.3
Low-flow cutoff “off“ value 5.3 1.3
M
Main menus 4.1 - 4.3 1.0, 2.0,
Main menu column 4.1 1.0, 2.0,
Magnetic field frequency 4.4, 5.11 3.2
Materials of construction 10.2, 10.6
Menu 4.1, 4.4
Measuring principle Page 5
Measuring tube 10.6
Metal pipeline, grounding of 1.3.3, 2.1
Meter size (DN) = nominal dia.
of measuring tube in mm or 4.4, 10.3, 3.2
inches 10.4
3.0
3.0
Installation and operating instructions 50 BATCHFLUX
Page 51
Keyword Section-No. Fct-No.
N
Number format of display 5.4, 5.5 1.4
O
Operating pressure 10.5
Option = add-on equipment
= HHT 010
Order numbers 9
Outputs
– connection diagrams 2.3
– characteristic 5.14
– setting 4.4
– I 5.6 1.5
– P 5.7 1.6
– S 5.8 1.7
Overflow display 5.5 1.4
P
P = pulse output 2.3.2, 4.4,
PC software 6.1
PCB =control electronics
PE = protective conductor 1.3.3, 2.1,
Power supply (= line voltage)
– connection 2.2, 10.5
– failure 4.5, 7.4
– frequency 2.2, 10.5
– power consumption 10.5
– voltage 2.2, 10.5
– changeover 8.2
Primary constant, see GKL 4.4, 5.11 3.2
Primary head 1.4.1
– installation 1.1 - 1.3
– installation dimensions 1.3.1, 10.6
Printed circuit boards, see
PCB
Process temperature 1.1, 10.5
Program organization 4.1
Programming area, entry into 4.1 - 4.3
Programming = input 4.1 - 4.3
Protective rings 1.3.1
Pulse duration = pulse width 4.4, 5.7 1.6
Pulse output P / pulse width 4.4, 5.7 1.6
Pulses per unit volume/time 4.4, 5.7 1.6
Q
Q = flowrate 4.4 + 5.1 1.1, 3.2
Q100% = full-scale range 4.4 + 5.1 1.1, 3.2
R
R = reverse flow 4.4, 5.13 1.4 - 1.7
Range setting 4.4, 5.1 3.1.1,
Removal of
– control electronics 8.3
– device (total) 1.4.2, 8.2
Reset totalizer 4.6
Return to
– functions column 4.1 - 4-3
– main menu column 4.1 - 4.3
– measuring mode 4.1 - 4.3
– submenu column 4.1 - 4.3
Reverse flow (R) 4.4, 5.13 1.4 - 1.7
RS 232 adapter 6.1
4.2, 6.1,
10.3-10.5 ,
5.7
2.2
8.9
1.6
3.1.2
Keyword Section-No. Fct-No.
S
S = status output 2.3.2, 4.4, 5.7 1.7
Safety conductor PE 1.2.3, 2.2
Scope of supply 1.3
Signalling cable A 1.3.4, 10.4
Signal converter IFC 015
– connection, power 2.2
– connection, HHT 010 4.2, 8.9
– operator control 4.1 - 4.3
– spare parts 9
– error limits 10.2
– functional checks 7.1 - 7.3,
– technical data 10.4
SMU = low-flow cutoff 4.4, 5.3 1.3
Software 6.1
Special function = Option 6.1, 10.3-10.5
Status indication output 5.8
Status output S 2.3, 4.4, 5.7 1.7
Start-up 3
Straight outlet run 1.1, 1.2
Straight inlet run 1.1, 1.2
Storage 1.1,
Standards
– ANSI . . . 1.3, 10.3,
10.4, 10.6-10.8
– DIN . . . 1.2 10.3,10.4,
10.6-10.8
– EN . . 10.4
– EMC page 4
– IEC . . . 1.1,1.3.3,
10.3-10.5, 10.9
– VDE . . . 1.3.3, 2.1,
2.1, 10.4
Submenu column 4.1 to 4.3
T
T = time constant 5.2 1.2
Technical data
– measuring section / liners 10.3
– dimensions + weights 10.7, 10.8
– error limits 10.2
– limits for
liners 10.6
– signal converter IFC 015 K 10.2, 10.4
– primary head 10.5
Temperatures
– process product 10.3, 10.4, 10.6
– ambient 10.2 - 10.4
Tests, see functional checks 7.1, 7.2
Time constant (T) 5.2 1.2
Torques 1.3, 1.4.2
Totalizer (internal electronic) 5.7 1.6
Transport 1.1.1
U
Unit
– display 4.4, 5.4 1.4
– flow 4.4, 5.1 1.1
– pulse output 4.4, 5.7 1.6
User-definable unit 4.4, 5.12 3.5
V
v = flow velocity 4.4 + 5.1 3.2
Volumentric unit 5.12 3.5
Z
Zero check (adjustment) 7.1 3.3
E
Installation and operating instructions
BATCHFLUX
51
Page 52
E
E.2 Form to accompany returned device
If you need to return flowmeters for testing
or repair to KROHNE
Your electromagnetic flowmeter
• has been carefully manufactured and
tested
• and volumetrically calibrated in one of the
world’s most accurate test rigs.
If installed and operated in accordance with
these operating instructions, your flowmeter
will rarely present any problems.
Should you nevertheless need to return a
flowmeter for checkout or repair, please pay
strict attention to the following points:
Due to statutory regulations concerning
protection of the environment and
safeguarding the health and safety of our
personnel, Krohne may only handle, test and
repair returned flowmeters that have been in
contact with liquids if it is possible to do so
without risk to personnel and environment.
Printed Form sheet (suitable for copying)
Company: ............................................................................ Address: ...........................................
Department: ......................................................................... Name:...............................................
Tel. No.: ...............................................................................
The enclosed electromagnetic flowmeter
Type: .......................... KROHNE Order No. or Series No.: .............................................................
has been operated with the following process liquid ............................................................................
Because this process liquid is
water-endangering * / toxic * / caustic * / flammable *
we have
– checked that all cavities in the flowmeter are free from such substances *
– flushed out and neutralized all cavities in the flowmeter *
(* delete where not applicable)
We confirm that there is no risk to man or environment through any residual liquid contained in the
flowmeter.
Date: ........................................................ Signature: ...................................................................
Company stamp:
This means that KROHNE can only service
your flowmeter if it is accompanied by a
certificate in line with the following model
confirming that the flowmeter is safe to handle.
If the flowmeter has been operated with toxic,
caustic, flammable or water-endangering
liquids, you are kindly requested
• to check and ensure, if necessary by
rinsing or neutralizing, that all cavities in
the flowmeter are free from such
dangerous substances.
(Directions on how you can find out
whether the primary head has to be
opened and flushed out or neutralized are
obtainable from KROHNE on request.)
• to enclose a certificate with the flowmeter
confirming that the flowmeter is safe to
handle and stating the liquid used.
KROHNE regret that they cannot service your
flowmeter unless it is accompanied by such a
certificate.
Installation and operating instructions 52 BATCHFLUX
Page 53
Australia
KROHNE Australia Pty Ltd.
Unit 19 No.9, Hudson Ave.
Castle Hill 2154, NSW
TEL.: +61(0)2-98948711
FAX: +61(0)2-98994855
e-mail: krohne@krohne.com.au
Austria
KROHNE Ges.m.b.H. Austria
Modecenterstraße 14
A-1030 Wien
TEL.: +43(0)1-2 03 45 32
FAX: +43(0)1-2 03 47 78
e-mail: info@krohne.at
Belgium
KROHNE Belgium N.V.
Brusselstraat 320
B-1702 Groot Bijgaarden
TEL.: +32(0)2-4 66 00 10
FAX: +32(0)2-4 66 08 00
e-mail: krohne@krohne.be
Brazil
KROHNE Conaut
Controles Automaticos Ltda.
Estrada Das Águas Espraiadas, 230 C.P. 56
06835 - 080 EMBU - SP
TEL.: +55(0)11-4785-2700
FAX: +55(0)11-4785-2768
e-mail: conaut@conaut.com.br
China
KROHNE Measurement Instruments Co. Ltd.
Room 7E, Yi Dian Mansion
746 Zhao Jia Bang Road
Shanghai 200030
TEL.: +86(0)21-64677163
FAX: +86(0)21-64677166
Cellphone: +86(0)139 1885890
e-mail: ksh@ihw.com.cn
CIS
Kanex KROHNE Engineering AG
Business-Centre Planeta, Office 403
ul. Marxistskaja 3
109147 Moscow/Russia
TEL.: +7(0)095-9117165
FAX: +7(0)095-9117231
e-mail: krohne@dol.ru
Czech Republic
KROHNE CZ, spol. s r.o.
Sobe˘s˘ická 156
CZ-63800 Brno
TEL.: +420 545 532 111
FAX: +420 545 220 093
e-mail: brno@krohne.cz
Algeria
Argentina
Bulgaria
Camaroon
Canada
Chile
Columbia
Croatia
Denmark
Ecuador
Egypt
Finland
French Antilles
Greece
Guinea
Hong Kong
Hungary
Indonesia
Ivory Coast
Iran
Ireland
Israel
Japan
Jordan
Kuwait
Marocco
Mauritius
Mexico
New Zealand
Pakistan
Poland
Portugal
Saudi Arabia
Senegal
Singapore
Slovakia
Slovenia
Sweden
Tai wan
Thailand
Turkey
Tunesia
Venezuela
Yugoslavia
France
KROHNE S.A.
Usine des Ors
B.P. 98
F-26 103 Romans Cedex
TEL.: +33(0)4-75 05 44 00
FAX: +33(0)4-75 05 00 48
e-mail: info@krohne.fr
Germany
KROHNE Messtechnik
GmbH & Co. KG
Ludwig-Krohne-Straße
D-47058 Duisburg
TEL.: +49(0)203-301-0
FAX: +49(0)203-301 389
e-mail: krohne@krohne.de
India
KROHNE Marshall Ltd.
A-34/35, M.I.D.C.
Industrial Area, H-Block,
Pimpri Poona 411018
TEL.: +91(0)20-744 20 20
FAX: +91(0)20 -744 20 40
e-mail: pcu@vsnl.net
Italy
KROHNE Italia Srl.
Via V. Monti 75
I-20145 Milano
TEL.: +39(0)2-4 30 06 61
FAX: +39(0)2-43 00 66 66
e-mail: krohne@krohne.it
Korea
Hankuk KROHNE
2 F, 599-1
Banghwa-2-Dong
Kangseo-Ku
Seoul
TEL.: +82(0)2665-85 23-4
FAX: +82(0)2665-85 25
e-mail: flowtech@unitel.co.kr
Netherlands
KROHNE Altometer
Kerkeplaat 12
NL-3313 LC Dordrecht
TEL.: +31(0)78-6306300
FAX: +31(0)78-6306390
e-mail: postmaster@krohne-altometer.nl
KROHNE Nederland B.V.
Kerkeplaat 12
NL-3313 LC Dordrecht
TEL.: +31(0)78-6306200
FAX: +31(0)78-6306405
Service Direkt: +31(0)78-6306222
e-mail: info@krohne.nl
Norway
Krohne Instrumentation A.S.
Ekholtveien 114
NO-1526 Moss
P. O. Box 2178, NO-1521 Moss
TEL.: +47(0)69-264860
FAX: +47(0)69-267333
e-mail: postmaster@krohne.no
Internet: www.krohne.no
South Africa
KROHNE Pty. Ltd.
163 New Road
Halfway House Ext. 13
Midrand
TEL.: +27(0)11-315-2685
FAX: +27(0)11-805-0531
e-mail: midrand@krohne.co.za
Spain
I.I. KROHNE Iberia, S.r.L.
Poligono Industrial Nilo
Calle Brasil, n°. 5
E-28806 Alcalá de Henares-Madrid
TEL.: +34(0)91-8 83 21 52
FAX: +34(0)91-8 83 48 54
e-mail: krohne@krohne.es
Switzerland
KROHNE AG
Uferstr. 90
CH-4019 Basel
TEL.: +41(0)61-638 30 30
FAX: +41(0)61-638 30 40
e-mail: info@krohne.ch
United Kingdom
KROHNE Ltd.
Rutherford Drive
Park Farm Industrial Estate
Wellingborough,
Northants NN8 6AE, UK
TEL.: +44(0)19 33-408 500
FAX: +44(0)19 33-408 501
e-mail: info@krohne.co.uk
USA
KROHNE Inc.
7 Dearborn Road
Peabody, MA 01960
TEL.: +1-978 535-60 60
FAX: +1-978 535 -17 20
e-mail: krohne@krohne.com
Overseas Representatives
Other Countries:
KROHNE Messtechnik
GmbH & Co. KG
Ludwig-Krohne-Str.
D-47058 Duisburg
TEL.: +49(0)203-301 309
FAX: +49(0)203-301 389
e-mail: export@krohne.de
Subject to change without notice
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