PC Drum Charge
Corona wire/grid cleaning/replacement
PC Drum Charge
Corona housing cleaning
Cleaning Pad replacement
Main Erase Lamp cleaning
PC Unit and associated parts
AIDC Sensor cleaning––12–– 3
Surface Potential Detection Sensor cleaning
Toner Scattering Preven tion Seal 2 cleaning
✽
(1) Check.
Developer
Filling
Discharge
1–23456
––(1)(1)–––
––(1)(1)–––
2134567
21345–6
21345–6
––––––1
––––––1
––––––1
––––––1
––––––1
––––––1
––––––1
AIDC Sensor adjust-
ment
voltage 4.0
±0.3V
AIDC Sen-
sor offset
level
adjustment
Auto
adjustment
ATDC Sen-
sor adjust-
5.0 ±0.2% After auto
ment
Bk unit-tounit vari a-
tions
adjustment
adjust-
ment,
check cor-
rection
value.
Gradation
Adjust
Run three
times.
D-96
Job TypeMachine Adjust 2Machine Adjust 1Grada-
Job itemIR AreaOrg.
Left
Top
Image
Refer-
ence
position 10
±1 mm
CD-
Mag.
200
±1
mm
Image
Section
Parts List
CCD Assy replacement2134––– – –5
Mirror/lens/Original
Glass cleaning
Exposur e Lamp
IR
replacement
Cable coming unwound2134––– – –5
Original Size Detecting
Sensor replacement
PH Upper/Lower Assy
replacement
Window 1 cleaning––––– – – – – 1
PH
Window 2 cleaning––––– – – – – 1
Window 3 cleaning––––– – – – – 1
Window 4 cleaning––––– – – – – 1
Check
Lead-
ing
edge
0 ±1
mm
––––– – – – – 1
––––– – – – – 1
––––1–– – – –
6578–34 1 2 9
FD-
Mag.
300
±1.5
mm
Detect
Sensor
Check
OK after
adjust-
ment.
Top MarginLeft Mar-
Image
Start
Position
5 ±0.25 mm0 ±0.5 mmVoid
auto
Lead
Edge
Position
PRT Area
image on
left/right:
3 ±1.5
gin
mm
Dup. Left
Margin
Void
image on
left/right:
3 ±1.5
mm
tion
Adjust
Run
three
times.
D-97
Job TypeMachine Adjust 1Grada-
Job itemPRT AreaJam Sen-
Section
Parts List
Transfer Unit replacement
Transfer Film replacement
Image Transfer Corona
unit replacement
Image Transfer Corona
wire cleaning/replacement
Image Transfer Corona
housing cleaning
Paper Bonding Failure
Detection Board 1 sensor cleaning
Paper Bonding Failure
Detection Board 2 sensor cleaning
Transfer
Sensor Adj. Board
replacement
High Voltage Unit 3
replacement
Pre-Image Transfer
Corona Assy replacement
Pre-Image Transfer
Corona Comb Electrode/grid cleaning/
replacement
Pre-Image Transfer
Corona housing cleaning
Top MarginLeft Mar-
Image
Start
Position
Check
5 ±0.25 mm0 ±0.5 mmVoid
45 2 3 1 ––6
45 2 3 1 ––6
–– – – – –– 1
–– – – – –– 1
–– – – – –– 1
–– – – 1–––
–– – – 1–––
–– – – 1–––
–– – – – 1––
–– – – – –– 1
–– – – – –– 1
–– – – – –– 1
Lead
Edge
Position
gin
image on
left/right:
3 ±1.5
mm
Dup. Left
Margin
Void
image on
left/right:
3 ±1.5
mm
adjust-
Point at
which
LED1 and
2 go out.
sor
ment
Transfer
Output
adjustment
Transfer out-
put should
not be more
or less than
required.
Feed Motor
Speed
adjustment
Color image
registration
deviation
within 0.5
dots
tion
Adjust
Run
three
times.
D-98
Job TypeMachine Adjust 1Grada-
Job item Transfer Out-
put adjustment
Check
Section
Parts List
Paper Take-Up/Feed Roll Assy
cleaning/replacement
Paper Separator Roll cleaning/
replacement
Synchronizing Roller cleaning–1–––
Transport Roller cleaning–1–––
Paper take-up
Vertical Transport Roller cleaning–1–––
Copy paper not recommended21––3
Fusing Unit replacement––21–
Fusing Roller (Upper/Lower)
replacement
Fusing Roller bushing (upper/
lower) replacement
Fusing Unit
Coil Collecting Blade cleaning/
replacement
Transfer output
should not be
more or less
than required.
–1–––
–1–––
––21–
––21–
––21–
Feed Motor
Speed adjust-
ment
Color image
registration
deviation within
100 µm
Fuser Speed
adjustmen t
Magenta image
should not be
brushed or
blurred.
Fuser Nip
adjustment
8.5 ±0.3 mm at
center; right-
left difference
0.5 mm
tion
Adjust
Run three
times.
D-99
Job TypeDeveloper Change
Job item Developer
Check
Section
Parts List
Paper Take-Up Motor replacement
Fusing Motor replacement–– – – – –
PC Drum Drive Motor replacement
Control
RAM Pack replacement
Use jig.Use jig.Reference
Bk Developing Unit
Developer
Filling
Discharge
–– – – – –
–– – – – –
2
Bk Developing Unit
only
only
1
AIDC Sensor adjust-
voltage 4.0
±0.3V
AIDC Sen-
ment
sor offset
level adjust-
Auto adjust-
456 3
ATDC Sen-
sor adjust-
ment
5.0 ±0.2%After auto
ment
ment
Bk unit-to-unit
variations
adjustment
adjustment,
check correc-
tion valu e.
Job Type
Section
Parts List
Paper Take-Up Motor replacement
Fusing Motor replacement––(1)––
PC Drum Drive Motor replace-
Control
ment
RAM Pack replacement7––––
✽
(1) Check.
Machine Adjust
2
Job item Org. Detect
Sensor adjust-
ment
Check
Check OK after
auto adjust-
ment.
–(1)–––
––(1)––
Feed Motor
Speed adjust-
ment
Color image
registration
deviation within
100 µm
Machine Adjust 1
Fuser Speed
adjustment
Magenta image
should not be
brushed or
blurred.
Fuser Nip
adjustment
8.5 ±0.3 m m at
center; right-left
difference 0.5
mm
Gradation
Adjust
Run three
times.
D-100
3-3.ADJUSTMENT OF SWITCHES
Adjusting screws
1179D071AA
1. Open the Front Door.
Loosen the Front Door Interlock Switch assy adjusting screws.
2. If the Front Door Interlock Switch is in the deactuated position when the Front Door is
closed, move the Front Door Interlock Switch assy to the front.
If the Front Door Interlock Switch remains actuated because it is located too far forward, move the Front Door Interlock Switch assy towards the rear.
D-101
3-4.ADJUSTMENT OF SOLENOIDS
(1)Adjustment of the Transfer Drum Retract Solenoid
4. Transfer Drum
Retract Assy
Fig. 1
1. Flywheel
3. Cover
Fig. 1 Transfer Drum Retract Solenoid Adjusting Procedure
1. Loosen the adjusting screw.
0 mm
2 ±1 mm
2. Manually move the solenoid into
the energized position. The clear-
ance between pawl and ratchet
should be 2 ±1 mm.
At this time, allowing “0” clearance
between pawl and ratchet,
secure the solenoid.
2. Paper Take-Up
Board/Engine
Power Supply
Board Assy
1154D262AD
B
A
1 mm or more
0 mm
1144D196AA
1144D195AA
3. With the solenoid in the deenergized position,
turn the ratchet.
4. The clearance between pawl and ratchet
should be 1 mm or more when the clearance
between pawl and ratchet is “0” (the solenoid
is in the deenergized position).
B
A
D-102
(2)Adjustment of the Static Charge Roller Solenoid
2. Adjust to obtain a lift of 57 ±0.5 mm
from the joint face for the Lifting Finger when the solenoid is manually
moved into the energized position.
Lifting Finger
Arm
Manually move solenoid
into energized position.
1144D201AA
Check for correct clearance when
the spring is not stretched.
Amount of lift
57 ±0.5 mm
Mounting
bracket
1154D258AA
D-105
(5)Adjustment of the Manual Feed Paper Pick-Up Solenoid
Manual Feed Paper PickUp Solenoid assy
Fig. 1
Multi Bypass Table assy
1179D018AA
Fig. 1 Manual Feed Paper Pick-Up Solenoid Adjusting Procedure
1. Manually move the solenoid into the energized
position.
2. Loosen the adjusting screws.
Lock lever
1075D155AA
1075D156AB
Paper Stopper
1075D157AB
3. Move the solenoid in the direction of arrow 1 and then move it slowly in the direction
of arrow 2.
4. Move the solenoid to a position at which the Paper Stopper lock levers are in the
upright position (at which the Paper Stoppers are locked).
If the solenoid is moved too far, it will be released from the SET position. If it is
released from the SET position, energize the solenoid and start the procedure over.
5. Tighten the two screws that secure the solenoid in position.
D-106
(6)Adjustment of the Oil Roller Solenoid
Adjusting screw
High Voltage Unit 2 assy
Fig. 1 Oil Roller Solenoid Adjusting Procedure
Rubber Ring
Oil Roller Solenoid
Fig. 1
1154D255AA
Oil Roller Solenoid
1. Loosen the adjusting screws.
Oil Collecting Roller
Ratchet
Lever
1154D256AA
0
Roll
Flat spring
1144D207AA
2. Manually move the solenoid into the
energized position and, where the
clearance between the rubber ring of
the Transfer Drum and the front and
rear roll of the Oil Collecting Roller
becomes “0,” secure the solenoid in
position.
3. When the solenoid is manually energized and deenergized, it should click
twice or more.
D-107
3-5.ADJUSTMENT OF BELT TENSION
Tip
A given tension is being applied to the torsion spring or tension spring fitted to the tension
plate that keeps each timing belt taut. Simply loosening and tightening the mounting
screw(s) therefore allows belt tension to be adjusted.
No.Driven MechanismAdjusting Procedure
1 Developing Unit
2 Hopper
3 Paper Take-Up
4 Cleaning Unit
5 Scanner Drive
(Example) Adjustment of Hopper Unit Timing Belt
Loosen the two tension plate mounting screws and then tighten them again.
Loosen one tension plate mounting screw and then
tighten it again.
Loosen two tension plate mounting screws and then
tighten them again.
Loosen one tension plate mounting screw and then
tighten it again.
Loosen two tension plate mounting screws and then
tighten them again.
Loosen three Scanner Motor assy mounting screws
and then tighten them again.
D-108
1154D210AB
Timing Belt Locations (Viewing Copier from the Back)
5
2
1
4
Tensioning Direction
3
1179D059AA
D-109
3-6.TOUCH PANEL CORRECTION MODE
1. Press the following keys in this order to set the copier into the Touch Panel Correct
mode: Stop → 0 → Stop → 3.
12
1144S009CA
1144S010CA
43
1144S012CA
1144S011CA
Basic Screen
2. Touch on screen 1.
NOTE
At this time, be sure to touch the exact center of . (The same is true with the following.)
3. Touch on screen 2.
4. Touch on screen 3.
5. Touch on screen 4.
D-110
3-7.SETTING MODE
1. Press the Utility key and then select “Meter Count” to open the Meter Count screen.
2. Press the following keys in this order to show the Service Mode Menu screen: Stop → 0
→
0 → Stop → 0 → 1.
3. Select “Setting 1.”
1179P439CA
(1)Manual Paper Width
1144D268AA
1154D075CA
1179P440CA
1. Place several sheets of A3 wide (305 mm × 457
mm) or 12 × 18 paper on the Multi Bypass Table.
2. Select “Manual Paper Width.”
3. Select “Maximum Size” and press the Start key.
(This will start an automatic adjustment
sequence.)
4. Remove the A3 wide (305 mm × 457 mm) or 12 ×
18 paper from the Multi Bypass Table and,
instead, place several sheets of B5 lengthwise or
5-1/2 × 8-1/2 paper on the table.
1144O013YA
D-111
5. Select “Minimum Size” and press the Start key.
(This will start an automatic adjustment
sequence.)
6. After the adjustments have been made, touch
“Ex.”
1154D076CA
(2)OHP Speed
Adjustment
• If lines appear in the CD direction (paper separation failure), increase the setting value.
• If OHP transparency is low, decrease the setting value.
1. Select “OHP Speed.”
2. Change the setting value using the shift keys.
3. After the adjustments have been made, touch
“Ex.”
1154D108CA
NOTE
Whenever a change is made in the Fuser Temp. setting under Machine Adjust 1, OHP
Speed is automatically adjusted so that the OHP fusing efficiency does not change.
Paper
Fuser Temp.
155 °C160 °C165 °C
Standard Paper168 mm/s
OHP80 mm/s90 mm/s100 mm/s
Heavy Stock 270 mm/s
(3)A6 Card Margin (4 × 6 Paper Margin)
Given in ( ) is the function name for the inch areas.
1. Select “A6 Card Margin” or “4 × 6 Paper Margin.”
2. Change the setting value using the shift keys.
3. After the adjustments have been made, touch
“Ex.”
Setting Range
Left Margin (void image width on right and left
edges): 3 to 5 mm
1179P441CA
Top Margin (void image width on leading edge): 5 to
8 mm
D-112
3-8.MACHINE ADJUST MODE
1. Press the Utility key and then select “Meter Count” to open the Meter Count screen.
2. Press the following keys in this order to show the Service Mode Menu screen: Stop → 0
→
0 → Stop → 0 → 1.
3. Select “Machine Adjust 1” or “Machine Adjust 2.”
Machine
Adjust 1
1179P443CA
1179P442CA
Machine
Adjust 2
(1)Fuser Nip
NOTE
After Fuser Nip has been adjusted, Fuser Speed must also be adjusted.
1. Load any one of the drawers or the Multi Bypass
Table with A4 crosswise or 8-1/2 × 11 crosswise
paper.
2. Open the Front Door and slide out the Transfer
Unit.
3. From the position where the Fusing Roller pressure adjusting screws are fully tightened, back
1144U017AA
them off four turns, while ensuring uniform pressure on the front and rear ends.
4. Slide the Transfer Unit back into the copier.
5. Close the Front Door.
1179P444CA
D-113
Reference
The Fusing Roller pressure adjusting screws can be adjusted by removing the Middle Left
Cover.
1144D254AA
6. Select “Fuser Nip” from the “Machine Adjust 1”
menu.
7. Press the Start key.
8. Measure the nip width at the front and rear ends
of the copy fed out onto the Exit Tray.
9. If the measurement falls outside the specified
range, turn the Fusing Roller pressure adjusting
1179P445CA
screws as necessary.
Specifications
Nip width: 8.5 ±0.3 mm
Difference in nip width between front and rear: Within
0.5 mm
Adjustments
8.8 mm <: Loosen the adjusting screw.
8.2 mm >: Tighten the adjusting screw.
10. After the adjustments have been made, touch
“Ex.”
D-114
(2)Fuser Speed
NOTES
1. This adjustment should be made after Fuser Nip has been adjusted.
2. A specific paper source and type of paper must be used for each type of paper available
on the Touch Panel as follows.
• CF Paper: Load any of the drawers with A3 or 11 × 17 paper.
• Heavy Stock 2: Load the Multi Bypass Table with A3 or 11 × 17 paper weighing 129 to
2
209 g/m
.
• OHP Film: Load the Multi Bypass Table with A4 lengthwise or 8-1/2 × 11 lengthwise
paper.
3. Open the Front Door and remove the Transfer Unit cover.
4. Install the Interlock Switch Actuating Jig.
5. Select “Fuser Speed” and then “CF Paper.”
1179P446CA
6. Press the Start key and check to see if an adequate length of loop is formed before the
Fusing Rollers.
1154D215AA1154D212AA1154D213AA
RetardedCorrectAdvanced
The loop length is too long
causing the paper to have
too much slack.
A good length of loop is
formed as the paper moves
into the Fusing Rollers.
No loop is formed causing
the paper to be taut.
7. If the timing is advanced or retarded, change the
setting of Fuser Speed.
Adjustments
Retarded: Increase the setting.
Advanced: Decrease the setting.
8. Check the length of the loop again and repeat the
1179P447CA
above steps until a good length of loop is
obtained.
D-115
1179P448CA
1179P449CA
9. Touch “Ex.” Twice to go back to the Service Mode
Menu screen. Then, touch “Test Print” and then
“Halftone”→ “4 Color.”
10. Press the Clear key and enter “200” for TD (Test
Data). Then, check the length of the loop before
the Fusing Rollers and check the test print for
“brush effect.”
11. If the loop length is long and “brush effect” is evident on the test print, increase the setting until
“brush effect” disappears.
NOTE
If no “brush effect” is evident on the test print, no
adjustments are necessary and steps 10 and 11 may
be omitted.
12. Select “Cyan” for Test Print/Halftone.
13. Press the Clear key, enter “0” for TD (Test Data),
and check the loop length before the Fusing Rollers.
14. Make the necessary adjustments for Heavy Stock
2 and OHP Film by following steps 4 through 6.
15. After the adjustments have been made, touch
“Ex.”
(3)Fuser Temp.
1179P450CA
1. Select “Fuser Temp.” from the “Machine Adjust 1”
menu.
2. Change the setting value using the shift keys.
Setting Range: 155 to 165 °C
Initial Setting: 160 °C
Step: 5 °C
1179P451CA
D-116
(4)AIDC Offset
NOTES
• This adjustment should not be made individually.
• It must be made as part of a series of operations run in Developer Change Mode.
(5)Transfer Output
1. Load a drawer with A3 or 11 × 17 paper.
2. From the Service Mode Menu, select “Test Print.”
Then, select “Gradation Pattern” → “Cyan.” Now,
press the Start key.
1179P452CA
3. Check the test print produced for the following.
Entire image has a lightly
brushed effect with uneven,
irregular low image density.
Even, high image density
at the edges with lower
density inside.
If the entire image has a heavily brushed effect, select “Copying Status” from “State
Confirm” and press the Start key to check for T/C of each color of toner.
D-117
1154D086CA
1154D087CA
4. For Poor Image Transfer or Excessive Image
Transfer, touch “Ex.” twice to return to the Service
Mode Menu screen.
5. Select “Machine Adjust 1” and then “Transfer Output.”
6. Select “Normal” and “First” (image transfer number), in that order, and change the setting as necessary using the shift keys.
Adjustments
Excessive Image Transfer: Decrease the setting.
Poor Image Transfer: Increase the setting.
7. Select again “Test Print” → “Gradation Pattern” →
“Cyan” and then press the Start key.
8. Check the test print produced.
9. After the adjustment has been made, select
“Transfer Output” again and, using the shift keys,
set the same value as that for “First” of “Normal”
for “Second,” “Third,” and “Fourth.”
10. Select “Test Print” → “Gradation Pattern” → “4
Color” and then press the Start key.
11. Make the final check on the test print produced.
12. If Poor Image Transfer or Excessive Image Transfer is evident on magenta, yellow, or black on the
test print, make an independent setting for Second, Third, or Fourth.
1179P453CA
Transfer Output Order (Transfer Number)
First: Cyan
Second: Magenta
Third: Yellow
Fourth: Black
13. Using these procedures, make adjustments for
“2-Sided” and “OHP Film.”
14. After the adjustments have been made, touch
“Ex.”
D-118
(6)Jam Sensor
1. Open the Front Door, remove the Transfer Unit
cover, and then lock the Transfer Unit back into
position.
2. Install the Interlock Switch Actuating Jig.
3. Select “Machine Adjust 1” and “Jam Sensor.”
Then, press the Start key.
1144D284CA
4. After the Transfer Drum has stopped turning, turn RT1 on the Failure Sensor Adj. Board
clockwise until LED1 (red) turns ON and then turn it counterclockwise until LED1 turns
OFF.
LED2
LED1
S1
RT1
RT2
S2
RT1: LED1: S1: For sensor on Paper Bonding Failure Detection Board 2
RT2: LED2: S2: For sensor on Paper Bonding Failure Detection Board 1
5. If LED1 (red) does not light up in step 4:
LD1LD2
1. Flip DIP switch S1-1 on the Failure Sensor Adj. Board to
the OFF position and then perform step 4 again.
2. If LED1 does not still light up, flip DIP switch S1-1 to the
ON position again and flip S1-2 to OFF. Then, perform
S1
S1-1
S1-2
RT1
ON
OFF
ON
OFF
S2
S2-1
RT2
S2-2
step 4 again.
3. If LED1 does not still light up, flip S1-1 to OFF and, with
S1-2 in the OFF position, carry out step 4 again.
1179D060AB
For sensor on Paper Bonding Failure Detection Board 1
For sensor on Paper Bonding Failure Detection Board 2
D-119
1179D075AA
6. Turn RT2 on the Failure Sensor Adj. Board clockwise until LED2 (green) turns ON and
then turn it counterclockwise until LED2 turns OFF.
7. If LED2 (green) does not light up in step 6, change the DIP switch S2 key positions as
necessary to make an adjustment.
8. After the adjustment has been made, press the Stop key and touch “Ex.”
(7)Feed Motor Speed
<Normally>
The amount of color overlay deviation between C and M is uniform throughout the entire
print area.
<When faulty>
The amount of color overlay deviation between C and M varies from one point to another on
the image.
NOTE
A specific paper source and type of paper must be used as detailed below according to the
paper type selection made on the Touch Panel.
• CF Paper: Load the drawer with A3 or 11 × 17 paper.
• OHP Film: Place A4L or 8-1/2 × 11L OHP transparencies on the Multi Bypass Table.
2
• Heavy Stock 2: Place A3 or 11 × 17 paper weighing 129 to 209 g/m
on the Multi Bypass
Table.
1. Select “Feed Motor Speed” of “Machine Adjust
1.” Then, select “CF Paper” and “C → M → D.”
NOTE
Do not select “D → C → M → D.”
2. Press the Start key.
1179P454CA
3. Using a loupe, measure the amount of color overlay deviation of the test copy produced.
Specifications
m max.
100
µ
Tip:
Check especially at the leading edge and at the center.
Leading Edge
Center
Feeding
Direction
50
mm
200 mm
1179D073AB
D-120
Criteria
Deviation at Center, but not at Leading Edge:
M (magenta) is relatively advanced → Feed Motor speed is faster.
M (magenta) is relatively retarded → Feed Motor speed is slower.
Out-of-Phase Example:
Leading
Edge
Center
C M C M
M C M C
1154D222AA
Criteria
→
Too slow
→
Too fast
4. If the specifications are not met, change the setting using the shift keys.
1179P455CA
5. Make a check again by making another test copy.
6. Using the same procedure, adjust for “OHP Film” and “Heavy Stock 2.”
7. After the adjustments have been made, touch “Ex.”
D-121
(8)PRT Area
Top Margin
This function permits adjustments of the print start position (Image Start Position) on the
paper which is not affected by the image signal sent from the IR and the point at which the
paper is attracted onto the surface of the Transfer Drum (Lead Edge Position).
NOTES
• This adjustment should be made after Feed Motor Speed has been adjusted.
• Lead Edge Position must be adjusted before Image Start Position.
1. Load the drawer with A3 or 11 × 17 paper.
2. Select “PRT Area” of “Machine Adjust 1.”
3. Select “Top Margin” and then “Lead Edge Position.” Then, press the Start key.
4. After a misfeed message has appeared, open the
Front Door.
1154D090CA
5. Slide out the Transfer Drum and measure the distance between the leading edge of the
paper attracted to the drum and the white line on the Transfer Film.
Leading Edge Position
Standard:
0 ±0.5 mm
Paper
1154D199AB
Specifications
Distance between the leading edge of the paper attracted to the Transfer Drum and the
white line on the Transfer Film: 0 ±0.5 mm
D-122
6. If the specifications are not met, slide the Transfer
Unit back into the copier and close the Front
Door.
NOTE
At this time, be sure to remove the paper, as the
copier does not perform predrive.
1154D091CA
7. Select “Lead Edge Position” and change the setting using the shift keys.
Adjustments
+0.5 mm <: Increase the setting.
-0.5 mm >: Decrease the setting.
8. After the adjustment has been made, check the
position of the leading edge of the paper
attracted to the Transfer Drum three times.
9. Select “Image Start Position” and press the Start
key.
10. After the misfeed message has appeared, open
the Front Door.
1154D110CA
11. Slide out the Transfer Drum and measure the distance between the leading edge of the
paper attracted to the drum and the white line on the Transfer Film.
White line
5 ±0.25 mm
Paper
Image Start Position Line
1179D077AA
Specifications
Distance between the image start position line on the paper and the white line on the Transfer Film: 5 ±0.25 mm
D-123
Loading...
+ 197 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.