Konica 7832 SERVICE HANDBOOK 7832fv3e

3. ADJUSTMENTS

NOTE
After the copier has exited the Service mode, be sure to turn OFF and ON the Power Switch to let the copier run an image stabilizer sequence.
3-1. JIGS AND TOOLS USED
Part No. 25TU00460 Part No. 11ZT00440
× 4
1144D228YA
1
Developer Chute
Jumper Harness
Part No. 25TU00470 Part No. 25TU00450
× 4
1144D269YA
Mag. Roller Shield Fuser Oil Syringe
Part No. 25TU00330 Part No. 25TU00370
1154D209AA
Developer Collecting Bag & Box Rubber Tube
Part No. 11UM01250
1: New jumper harness (Part No.
11ZT00440) can use both 7823 and
7832.
× 2
But current jumper harness (Part No. 11UM00440) can use only for 7823.
1154D217AA
1154D211AA
1154D216AA
Pin
1154D261AA
D-94
(2) Miscellaneous Jigs
Part No. 11ZT00540 Part No. 11ZT00040
1144D229AA
4002D503AA
Db Gap Adjusting Jigs Cable Holding Jigs
Part No. 25TU00400
Part No. 25TU00340
25TU00410
1144D235AA
1144D326AA
Scanner/Mirrors Carriage Positioning Jigs Transfer Adjusting Jig
Part No. 25TU00420 Part No. 25TU00350
1144D233AA
1144D231AA
AIDC Sensor Positioning Jig Interlock Switch Actuating Jig
D-95
3-2. ADJUSTMENT REQUIREMENTS FOR CLEANING/REPLACE-
MENT OF EACH PART
When any of the jobs listed in the Parts List column is performed (replacement or cleaning), make the adjustments in numerical order 1, 2, ...
Job Type Developer Change
Job item Developer
Check
Use jig. Use jig. Reference
Section
Parts List
Developing Unit replace­ment
Developer change 2 1 3 4 5 6 7
Ds rolls cleaning ––(1) (1) –––
Toner Scattering Preven ­tion Plate (M, C, Bk) cleaning
Toner Scattering Preven ­tion Seal 1 (Y) cleaning
Developing Unit
ATDC window replace­ment
ATDC Adj. Unit replace­ment
High Voltage Unit 4 replacement
PC Drum replacement ––12––3
PC Drum Charge Corona Assy replace­ment
PC Drum Charge Corona wire/grid clean­ing/replacement
PC Drum Charge Corona housing cleaning
Cleaning Pad replace­ment
Main Erase Lamp clean­ing
PC Unit and associated parts
AIDC Sensor cleaning ––12–– 3
Surface Potential Detec­tion Sensor cleaning
Toner Scattering Preven ­tion Seal 2 cleaning
(1) Check.
Developer
Filling
Discharge
1 23456
––(1) (1) –––
––(1) (1) –––
2134567
21345– 6
21345– 6
––––––1
––––––1
––––––1
––––––1
––––––1
––––––1
––––––1
AIDC Sen­sor adjust-
ment
voltage 4.0
±0.3V
AIDC Sen-
sor offset
level
adjustment
Auto
adjustment
ATDC Sen-
sor adjust-
5.0 ±0.2% After auto
ment
Bk unit-to­unit vari a-
tions
adjustment
adjust-
ment,
check cor-
rection
value.
Gradation
Adjust
Run three
times.
D-96
Job Type Machine Adjust 2 Machine Adjust 1 Grada-
Job item IR Area Org.
Left
Top
Image
Refer-
ence
posi­tion 10 ±1 mm
CD-
Mag.
200
±1
mm
Image
Section
Parts List
CCD Assy replacement 2 1 3 4 ––– – –5
Mirror/lens/Original Glass cleaning
Exposur e Lamp
IR
replacement
Cable coming unwound 2 1 3 4 ––– – –5
Original Size Detecting Sensor replacement
PH Upper/Lower Assy replacement
Window 1 cleaning ––––– – – – – 1
PH
Window 2 cleaning ––––– – – – – 1
Window 3 cleaning ––––– – – – – 1
Window 4 cleaning ––––– – – – – 1
Check
Lead-
ing
edge
0 ±1
mm
––––– – – – – 1
––––– – – – – 1
––––1 –– – – –
6578– 34 1 2 9
FD-
Mag.
300
±1.5
mm
Detect
Sensor
Check
OK after
adjust-
ment.
Top Margin Left Mar-
Image
Start
Position
5 ±0.25 mm0 ±0.5 mmVoid
auto
Lead Edge
Position
PRT Area
image on
left/right:
3 ±1.5
gin
mm
Dup. Left
Margin
Void image on left/right:
3 ±1.5
mm
tion
Adjust
Run
three
times.
D-97
Job Type Machine Adjust 1 Grada-
Job item PRT Area Jam Sen-
Section
Parts List
Transfer Unit replace­ment
Transfer Film replace­ment
Image Transfer Corona unit replacement
Image Transfer Corona wire cleaning/replace­ment
Image Transfer Corona housing cleaning
Paper Bonding Failure Detection Board 1 sen­sor cleaning
Paper Bonding Failure Detection Board 2 sen­sor cleaning
Transfer
Sensor Adj. Board replacement
High Voltage Unit 3 replacement
Pre-Image Transfer Corona Assy replace­ment
Pre-Image Transfer Corona Comb Elec­trode/grid cleaning/ replacement
Pre-Image Transfer Corona housing clean­ing
Top Margin Left Mar-
Image
Start
Position
Check
5 ±0.25 mm0 ±0.5 mmVoid
45 2 3 1 ––6
45 2 3 1 ––6
–– – – – – 1
–– – – – – 1
–– – – – – 1
–– – – 1 –––
–– – – 1 –––
–– – – 1 –––
–– – – – 1 ––
–– – – – – 1
–– – – – – 1
–– – – – – 1
Lead Edge
Position
gin
image on
left/right:
3 ±1.5
mm
Dup. Left
Margin
Void
image on
left/right:
3 ±1.5
mm
adjust-
Point at
which
LED1 and
2 go out.
sor
ment
Transfer
Output
adjustment
Transfer out-
put should not be more or less than
required.
Feed Motor
Speed
adjustment
Color image
registration
deviation
within 0.5
dots
tion
Adjust
Run
three
times.
D-98
Job Type Machine Adjust 1 Grada-
Job item Transfer Out-
put adjustment
Check
Section
Parts List
Paper Take-Up/Feed Roll Assy cleaning/replacement
Paper Separator Roll cleaning/ replacement
Synchronizing Roller cleaning 1 –––
Transport Roller cleaning 1 –––
Paper take-up
Vertical Transport Roller cleaning 1 –––
Copy paper not recommended 2 1 ––3
Fusing Unit replacement ––21–
Fusing Roller (Upper/Lower) replacement
Fusing Roller bushing (upper/ lower) replacement
Fusing Unit
Coil Collecting Blade cleaning/ replacement
Transfer output
should not be
more or less
than required.
1 –––
1 –––
––21–
––21–
––21–
Feed Motor
Speed adjust-
ment
Color image
registration
deviation within
100 µm
Fuser Speed
adjustmen t
Magenta image
should not be
brushed or
blurred.
Fuser Nip
adjustment
8.5 ±0.3 mm at center; right-
left difference
0.5 mm
tion
Adjust
Run three
times.
D-99
Job Type Developer Change
Job item Developer
Check
Section
Parts List
Paper Take-Up Motor replace­ment
Fusing Motor replacement –– – – – –
PC Drum Drive Motor replace­ment
Control
RAM Pack replacement
Use jig. Use jig. Reference
Bk Devel­oping Unit
Developer
Filling
Discharge
–– – – – –
–– – – – –
2
Bk Devel­oping Unit
only
only
1
AIDC Sen­sor adjust-
voltage 4.0
±0.3V
AIDC Sen-
ment
sor offset
level adjust-
Auto adjust-
456 3
ATDC Sen-
sor adjust-
ment
5.0 ±0.2% After auto
ment
ment
Bk unit-to-unit
variations
adjustment
adjustment,
check correc-
tion valu e.
Job Type
Section
Parts List
Paper Take-Up Motor replace­ment
Fusing Motor replacement ––(1) ––
PC Drum Drive Motor replace-
Control
ment
RAM Pack replacement 7 ––––
(1) Check.
Machine Adjust
2
Job item Org. Detect
Sensor adjust-
ment
Check
Check OK after
auto adjust-
ment.
(1) –––
––(1) ––
Feed Motor
Speed adjust-
ment
Color image
registration
deviation within
100 µm
Machine Adjust 1
Fuser Speed
adjustment
Magenta image
should not be
brushed or
blurred.
Fuser Nip
adjustment
8.5 ±0.3 m m at
center; right-left
difference 0.5
mm
Gradation
Adjust
Run three
times.
D-100
3-3. ADJUSTMENT OF SWITCHES
Adjusting screws
1179D071AA
1. Open the Front Door. Loosen the Front Door Interlock Switch assy adjusting screws.
2. If the Front Door Interlock Switch is in the deactuated position when the Front Door is closed, move the Front Door Interlock Switch assy to the front. If the Front Door Interlock Switch remains actuated because it is located too far for­ward, move the Front Door Interlock Switch assy towards the rear.
D-101
3-4. ADJUSTMENT OF SOLENOIDS
(1) Adjustment of the Transfer Drum Retract Solenoid
4. Transfer Drum Retract Assy
Fig. 1
1. Flywheel
3. Cover
Fig. 1 Transfer Drum Retract Solenoid Adjusting Procedure
1. Loosen the adjusting screw.
0 mm
2 ±1 mm
2. Manually move the solenoid into the energized position. The clear-
ance between pawl and ratchet should be 2 ±1 mm. At this time, allowing “0” clearance
between pawl and ratchet, secure the solenoid.
2. Paper Take-Up Board/Engine Power Supply Board Assy
1154D262AD
B
A
1 mm or more
0 mm
1144D196AA
1144D195AA
3. With the solenoid in the deenergized position, turn the ratchet.
4. The clearance between pawl and ratchet should be 1 mm or more when the clearance
between pawl and ratchet is “0” (the solenoid is in the deenergized position).
B
A
D-102
(2) Adjustment of the Static Charge Roller Solenoid
1. Transfer Unit cover
Static Charge Roller Solenoid Fig. 1
2. Synchronizing/Static Charge Roller Assy
Fig. 1 Static Charge Roller Solenoid Adjusting Procedure
1144D197AA
Static Charge Roller Solenoid
Adjusting screw
1. Loosen the adjusting screw.
Solenoid energized
Ratchet flat portion
Solenoid
2. Manually move the solenoid into
3. Secure the solenoid where the
4. Deenergized the solenoid and
Ratchet
Pawl
1144D198AA
tooth
1179D058AA
the energized position.
pawl engages halfway or more with a tooth, but is not in contact with the flat portion of the ratchet.
ensure that the tip of the pawl does not contact the ratchet tooth.
D-103
(3) Adjustment of the Paper Separator Finger Solenoid
Adjusting screw
High Voltage Unit 2 Assy
Fig. 1 Paper Separator Finger Solenoid Mounting Position
Screw position
Paper Separator Finger Solenoid Fig. 1
1154D259AA
1154D260AA
Slide the solenoid as far as it will go in the slot in the direction of the arrow before tightening the screws.
D-104
Paper Separator Finger Solenoid
(4) Adjustment of the Internal Fur Brush Solenoid, Backup Brush Solenoid, and
Lifting Finger Solenoid
Adjusting screw
Lifting Finger Solenoid Fig. 2
Internal Fur Brush Solenoid Fig. 1
Fig. 1 Internal Fur Brush Solenoid/ Backup Brush Solenoid Adjusting Proce­dure
1. Loosen the adjusting screw of the solenoid.
2. Adjust to obtain a clearance of 1 ±0.5 mm for the gap shown below when the solenoid is manually moved into the energized position.
1 ±0.5 mm
Backup Brush Solenoid Fig. 1
Adjusting screw
1154D257AA
Fig. 2 Lifting Finger Solenoid Adjusting Procedure
1. Loosen the adjusting screw of the solenoid.
2. Adjust to obtain a lift of 57 ±0.5 mm from the joint face for the Lifting Fin­ger when the solenoid is manually moved into the energized position.
Lifting Finger
Arm
Manually move solenoid into energized position.
1144D201AA
Check for correct clearance when the spring is not stretched.
Amount of lift 57 ±0.5 mm
Mounting bracket
1154D258AA
D-105
(5) Adjustment of the Manual Feed Paper Pick-Up Solenoid
Manual Feed Paper Pick­Up Solenoid assy Fig. 1
Multi Bypass Table assy
1179D018AA
Fig. 1 Manual Feed Paper Pick-Up Solenoid Adjusting Procedure
1. Manually move the solenoid into the energized position.
2. Loosen the adjusting screws.
Lock lever
1075D155AA
1075D156AB
Paper Stopper
1075D157AB
3. Move the solenoid in the direction of arrow 1 and then move it slowly in the direction of arrow 2.
4. Move the solenoid to a position at which the Paper Stopper lock levers are in the upright position (at which the Paper Stoppers are locked). If the solenoid is moved too far, it will be released from the SET position. If it is released from the SET position, energize the solenoid and start the procedure over.
5. Tighten the two screws that secure the solenoid in position.
D-106
(6) Adjustment of the Oil Roller Solenoid
Adjusting screw
High Voltage Unit 2 assy
Fig. 1 Oil Roller Solenoid Adjusting Procedure
Rubber Ring
Oil Roller Solenoid Fig. 1
1154D255AA
Oil Roller Solenoid
1. Loosen the adjusting screws.
Oil Collecting Roller
Ratchet
Lever
1154D256AA
0
Roll
Flat spring
1144D207AA
2. Manually move the solenoid into the energized position and, where the clearance between the rubber ring of the Transfer Drum and the front and rear roll of the Oil Collecting Roller becomes 0, secure the solenoid in position.
3. When the solenoid is manually ener­gized and deenergized, it should click twice or more.
D-107
3-5. ADJUSTMENT OF BELT TENSION
Tip
A given tension is being applied to the torsion spring or tension spring fitted to the tension plate that keeps each timing belt taut. Simply loosening and tightening the mounting screw(s) therefore allows belt tension to be adjusted.
No. Driven Mechanism Adjusting Procedure
1 Developing Unit
2 Hopper
3 Paper Take-Up
4 Cleaning Unit
5 Scanner Drive
(Example) Adjustment of Hopper Unit Timing Belt Loosen the two tension plate mounting screws and then tighten them again.
Loosen one tension plate mounting screw and then tighten it again.
Loosen two tension plate mounting screws and then tighten them again.
Loosen one tension plate mounting screw and then tighten it again.
Loosen two tension plate mounting screws and then tighten them again.
Loosen three Scanner Motor assy mounting screws and then tighten them again.
D-108
1154D210AB
Timing Belt Locations (Viewing Copier from the Back)
5
2
1
4
Tensioning Direction
3
1179D059AA
D-109
3-6. TOUCH PANEL CORRECTION MODE
1. Press the following keys in this order to set the copier into the Touch Panel Correct mode: Stop → 0 → Stop → 3.
12
1144S009CA
1144S010CA
43
1144S012CA
1144S011CA
Basic Screen
2. Touch on screen 1.
NOTE
At this time, be sure to touch the exact center of . (The same is true with the following.)
3. Touch on screen 2.
4. Touch on screen 3.
5. Touch on screen 4.
D-110
3-7. SETTING MODE
1. Press the Utility key and then select Meter Count to open the Meter Count screen.
2. Press the following keys in this order to show the Service Mode Menu screen: Stop → 0
0 → Stop → 0 → 1.
3. Select Setting 1.
1179P439CA
(1) Manual Paper Width
1144D268AA
1154D075CA
1179P440CA
1. Place several sheets of A3 wide (305 mm × 457 mm) or 12 × 18 paper on the Multi Bypass Table.
2. Select Manual Paper Width.
3. Select Maximum Size and press the Start key. (This will start an automatic adjustment sequence.)
4. Remove the A3 wide (305 mm × 457 mm) or 12 × 18 paper from the Multi Bypass Table and, instead, place several sheets of B5 lengthwise or 5-1/2 × 8-1/2 paper on the table.
1144O013YA
D-111
5. Select Minimum Size” and press the Start key. (This will start an automatic adjustment sequence.)
6. After the adjustments have been made, touch Ex.
1154D076CA
(2) OHP Speed
Adjustment
• If lines appear in the CD direction (paper separation failure), increase the setting value.
• If OHP transparency is low, decrease the setting value.
1. Select OHP Speed.
2. Change the setting value using the shift keys.
3. After the adjustments have been made, touch Ex.
1154D108CA
NOTE
Whenever a change is made in the Fuser Temp. setting under Machine Adjust 1, OHP Speed is automatically adjusted so that the OHP fusing efficiency does not change.
Paper
Fuser Temp.
155 °C 160 °C 165 °C
Standard Paper 168 mm/s
OHP 80 mm/s 90 mm/s 100 mm/s
Heavy Stock 2 70 mm/s
(3) A6 Card Margin (4 × 6 Paper Margin)
Given in ( ) is the function name for the inch areas.
1. Select A6 Card Margin or 4 × 6 Paper Margin.
2. Change the setting value using the shift keys.
3. After the adjustments have been made, touch Ex.
Setting Range
Left Margin (void image width on right and left edges): 3 to 5 mm
1179P441CA
Top Margin (void image width on leading edge): 5 to 8 mm
D-112
3-8. MACHINE ADJUST MODE
1. Press the Utility key and then select Meter Count to open the Meter Count screen.
2. Press the following keys in this order to show the Service Mode Menu screen: Stop → 0
0 → Stop → 0 → 1.
3. Select Machine Adjust 1 or Machine Adjust 2.
Machine Adjust 1
1179P443CA
1179P442CA
Machine Adjust 2
(1) Fuser Nip
NOTE
After Fuser Nip has been adjusted, Fuser Speed must also be adjusted.
1. Load any one of the drawers or the Multi Bypass Table with A4 crosswise or 8-1/2 × 11 crosswise paper.
2. Open the Front Door and slide out the Transfer Unit.
3. From the position where the Fusing Roller pres­sure adjusting screws are fully tightened, back
1144U017AA
them off four turns, while ensuring uniform pres­sure on the front and rear ends.
4. Slide the Transfer Unit back into the copier.
5. Close the Front Door.
1179P444CA
D-113
Reference
The Fusing Roller pressure adjusting screws can be adjusted by removing the Middle Left Cover.
1144D254AA
6. Select Fuser Nip from the Machine Adjust 1 menu.
7. Press the Start key.
8. Measure the nip width at the front and rear ends of the copy fed out onto the Exit Tray.
9. If the measurement falls outside the specified range, turn the Fusing Roller pressure adjusting
1179P445CA
screws as necessary.
Specifications
Nip width: 8.5 ±0.3 mm Difference in nip width between front and rear: Within
0.5 mm
Adjustments
8.8 mm <: Loosen the adjusting screw.
8.2 mm >: Tighten the adjusting screw.
10. After the adjustments have been made, touch Ex.
D-114
(2) Fuser Speed
NOTES
1. This adjustment should be made after Fuser Nip has been adjusted.
2. A specific paper source and type of paper must be used for each type of paper available on the Touch Panel as follows.
• CF Paper: Load any of the drawers with A3 or 11 × 17 paper.
• Heavy Stock 2: Load the Multi Bypass Table with A3 or 11 × 17 paper weighing 129 to
2
209 g/m
.
• OHP Film: Load the Multi Bypass Table with A4 lengthwise or 8-1/2 × 11 lengthwise
paper.
3. Open the Front Door and remove the Transfer Unit cover.
4. Install the Interlock Switch Actuating Jig.
5. Select Fuser Speed and then CF Paper.
1179P446CA
6. Press the Start key and check to see if an adequate length of loop is formed before the Fusing Rollers.
1154D215AA 1154D212AA 1154D213AA
Retarded Correct Advanced
The loop length is too long causing the paper to have too much slack.
A good length of loop is formed as the paper moves into the Fusing Rollers.
No loop is formed causing the paper to be taut.
7. If the timing is advanced or retarded, change the setting of Fuser Speed.
Adjustments
Retarded: Increase the setting. Advanced: Decrease the setting.
8. Check the length of the loop again and repeat the
1179P447CA
above steps until a good length of loop is obtained.
D-115
1179P448CA
1179P449CA
9. Touch Ex. Twice to go back to the Service Mode Menu screen. Then, touch Test Print and then Halftone 4 Color.
10. Press the Clear key and enter “200” for TD (Test Data). Then, check the length of the loop before the Fusing Rollers and check the test print for brush effect.
11. If the loop length is long and brush effect is evi­dent on the test print, increase the setting until brush effect disappears.
NOTE
If no “brush effect” is evident on the test print, no adjustments are necessary and steps 10 and 11 may be omitted.
12. Select Cyan for Test Print/Halftone.
13. Press the Clear key, enter “0” for TD (Test Data), and check the loop length before the Fusing Roll­ers.
14. Make the necessary adjustments for Heavy Stock 2 and OHP Film by following steps 4 through 6.
15. After the adjustments have been made, touch Ex.
(3) Fuser Temp.
1179P450CA
1. Select Fuser Temp.” from the “Machine Adjust 1” menu.
2. Change the setting value using the shift keys.
Setting Range: 155 to 165 °C Initial Setting: 160 °C Step: 5 °C
1179P451CA
D-116
(4) AIDC Offset
NOTES
• This adjustment should not be made individually.
• It must be made as part of a series of operations run in Developer Change Mode.
(5) Transfer Output
1. Load a drawer with A3 or 11 × 17 paper.
2. From the Service Mode Menu, select Test Print. Then, select Gradation PatternCyan. Now, press the Start key.
1179P452CA
3. Check the test print produced for the following.
<Low T/C> <Poor Image Transfer>
1144D244AA1144D242AA
<Excessive Image Transfer>
1144D243AA
<Low T/C> <Poor Image Transfer> <Excessive Image Transfer>
Entire image has a lightly brushed effect with uneven, irregular low image density.
Even, high image density at the edges with lower density inside.
If the entire image has a heavily brushed effect, select “Copying Status” from “State Confirm” and press the Start key to check for T/C of each color of toner.
D-117
1154D086CA
1154D087CA
4. For Poor Image Transfer or Excessive Image Transfer, touch “Ex.” twice to return to the Service Mode Menu screen.
5. Select Machine Adjust 1 and then Transfer Out­put.
6. Select Normal and First (image transfer num­ber), in that order, and change the setting as nec­essary using the shift keys.
Adjustments
Excessive Image Transfer: Decrease the setting. Poor Image Transfer: Increase the setting.
7. Select again Test PrintGradation PatternCyan and then press the Start key.
8. Check the test print produced.
9. After the adjustment has been made, select Transfer Output again and, using the shift keys, set the same value as that for “First” of “Normal” for Second,” “Third, and Fourth.
10. Select “Test Print” Gradation Pattern4 Color and then press the Start key.
11. Make the final check on the test print produced.
12. If Poor Image Transfer or Excessive Image Trans­fer is evident on magenta, yellow, or black on the test print, make an independent setting for Sec­ond, Third, or Fourth.
1179P453CA
Transfer Output Order (Transfer Number)
First: Cyan Second: Magenta Third: Yellow Fourth: Black
13. Using these procedures, make adjustments for 2-Sided and OHP Film.
14. After the adjustments have been made, touch Ex.
D-118
(6) Jam Sensor
1. Open the Front Door, remove the Transfer Unit cover, and then lock the Transfer Unit back into position.
2. Install the Interlock Switch Actuating Jig.
3. Select Machine Adjust 1 and Jam Sensor. Then, press the Start key.
1144D284CA
4. After the Transfer Drum has stopped turning, turn RT1 on the Failure Sensor Adj. Board clockwise until LED1 (red) turns ON and then turn it counterclockwise until LED1 turns OFF.
LED2
LED1
S1
RT1
RT2
S2
RT1: LED1: S1: For sensor on Paper Bonding Failure Detection Board 2 RT2: LED2: S2: For sensor on Paper Bonding Failure Detection Board 1
5. If LED1 (red) does not light up in step 4:
LD1 LD2
1. Flip DIP switch S1-1 on the Failure Sensor Adj. Board to the OFF position and then perform step 4 again.
2. If LED1 does not still light up, flip DIP switch S1-1 to the ON position again and flip S1-2 to OFF. Then, perform
S1
S1-1
S1-2
RT1
ON
OFF
ON
OFF
S2
S2-1
RT2
S2-2
step 4 again.
3. If LED1 does not still light up, flip S1-1 to OFF and, with S1-2 in the OFF position, carry out step 4 again.
1179D060AB
For sensor on Paper Bonding Failure Detection Board 1 For sensor on Paper Bonding Failure Detection Board 2
D-119
1179D075AA
6. Turn RT2 on the Failure Sensor Adj. Board clockwise until LED2 (green) turns ON and then turn it counterclockwise until LED2 turns OFF.
7. If LED2 (green) does not light up in step 6, change the DIP switch S2 key positions as necessary to make an adjustment.
8. After the adjustment has been made, press the Stop key and touch “Ex.”
(7) Feed Motor Speed
<Normally> The amount of color overlay deviation between C and M is uniform throughout the entire print area. <When faulty> The amount of color overlay deviation between C and M varies from one point to another on the image.
NOTE
A specific paper source and type of paper must be used as detailed below according to the paper type selection made on the Touch Panel.
• CF Paper: Load the drawer with A3 or 11 × 17 paper.
• OHP Film: Place A4L or 8-1/2 × 11L OHP transparencies on the Multi Bypass Table.
2
• Heavy Stock 2: Place A3 or 11 × 17 paper weighing 129 to 209 g/m
on the Multi Bypass
Table.
1. Select Feed Motor Speed of Machine Adjust
1. Then, select CF Paper and C → M → D.
NOTE
Do not select “D C M D.”
2. Press the Start key.
1179P454CA
3. Using a loupe, measure the amount of color overlay deviation of the test copy produced.
Specifications
m max.
100
µ
Tip:
Check especially at the leading edge and at the center.
Leading Edge
Center
Feeding Direction
50 mm
200 mm
1179D073AB
D-120
Criteria
Deviation at Center, but not at Leading Edge: M (magenta) is relatively advanced Feed Motor speed is faster. M (magenta) is relatively retarded Feed Motor speed is slower.
Out-of-Phase Example:
Leading Edge
Center
C M C M
M C M C
1154D222AA
Criteria
Too slow
Too fast
4. If the specifications are not met, change the set­ting using the shift keys.
1179P455CA
5. Make a check again by making another test copy.
6. Using the same procedure, adjust for OHP Film and Heavy Stock 2.
7. After the adjustments have been made, touch “Ex.”
D-121
(8) PRT Area
Top Margin This function permits adjustments of the print start position (Image Start Position) on the paper which is not affected by the image signal sent from the IR and the point at which the paper is attracted onto the surface of the Transfer Drum (Lead Edge Position).
NOTES
• This adjustment should be made after Feed Motor Speed has been adjusted.
• Lead Edge Position must be adjusted before Image Start Position.
1. Load the drawer with A3 or 11 × 17 paper.
2. Select PRT Area of Machine Adjust 1.
3. Select Top Margin and then Lead Edge Posi­tion. Then, press the Start key.
4. After a misfeed message has appeared, open the Front Door.
1154D090CA
5. Slide out the Transfer Drum and measure the distance between the leading edge of the paper attracted to the drum and the white line on the Transfer Film.
Leading Edge Position
Standard: 0 ±0.5 mm
Paper
1154D199AB
Specifications
Distance between the leading edge of the paper attracted to the Transfer Drum and the white line on the Transfer Film: 0 ±0.5 mm
D-122
6. If the specifications are not met, slide the Transfer Unit back into the copier and close the Front Door.
NOTE
At this time, be sure to remove the paper, as the copier does not perform predrive.
1154D091CA
7. Select Lead Edge Position and change the set­ting using the shift keys.
Adjustments
+0.5 mm <: Increase the setting.
-0.5 mm >: Decrease the setting.
8. After the adjustment has been made, check the position of the leading edge of the paper attracted to the Transfer Drum three times.
9. Select Image Start Position and press the Start key.
10. After the misfeed message has appeared, open the Front Door.
1154D110CA
11. Slide out the Transfer Drum and measure the distance between the leading edge of the paper attracted to the drum and the white line on the Transfer Film.
White line
5 ±0.25 mm
Paper
Image Start Position Line
1179D077AA
Specifications
Distance between the image start position line on the paper and the white line on the Trans­fer Film: 5 ±0.25 mm
D-123
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