Name: Automatic Document Feeder
Installation: Screwed to the copier
Type of Document:
Detectable Document
Sizes
Capacity:
Alignment: Rear Document Adjust Plate
Document Loading: Face up
Document Exchange
Speed
Modes: 1-Sided Original
Power Source: DC24V, DC5V (supplied from the copier)
Power Consumption: 30W
Dimensions: Width: 552 mm (21.7 in)
Weight: 4.3 Kg (9.47 lb)
Operating Environment: Same as copier
Originals Which Should Not be Used
Type of OriginalPossible Trouble
Sheets stapled or clipped together Take-up failure, damaged sheet,
Sheets glued togetherTake-up failure, damaged sheet
Sheets folded, torn, or wrinkledTake-up failure, damaged sheet
Sheets severely curledSheets misfeed due to being dog-eared or fed in
• When a multi-page document is being used, the copier detects the size of only the first
page of the document and runs for the subsequent pages based on that size detection.
• The mode is used when making copies of a document set consisting of pages of the
same size.
M-4
7.DOCUMENT TAKE-UP/FEEDING MECHANISM
7-1.Document Take-Up Mechanism
Pick-Up Roller
Main Motor
Main Feed Roller
Document Empty Sensor
• The document is taken up as the Pick-Up Roller and Main Feed Roller turn.
• The Pick-Up Roller transports the document up to the Main Feed Roller, moving up and
down at all times during a document take-up sequence.
• The Pick-Up Roller and Main Feed Roller are turned through the Magnetic Clutch and by
gears driven by the Main Motor.
• The Document Empty Sensor is used to detect a document loaded on the Document
Guide.
• The leading edge of the document is determined by the Sprit Roller. when the document
gets over the Sprit Roller, it stops between Main feed Roller and Sprit Roller.
Magnetic Clutch
Document stop position
4647G005AA
Main Feed Roller
Sprit Roller
4647G011AA
M-5
7-2.Document Separating Mechanism
Pick-Up Roller
• The Sprit Roller is turned in the direction opposite to that of the Main Feed Roller, which
effectively separates the top page of the document from the rest.
• The Sprit Roller is turned by gears driven by the Main Motor.
Main Feed Roller
Sprit Roller
Main Motor
4647G006AA
M-6
8.DOCUMENT TRANSPORT/EXIT MECHANISM
8-1.Document Transport Mechanism
Main Motor
Rubber Belt
Roller
Turning Roller
• The document taken up is transported to the document scanning position of the copier by
the Turning Roller and Rubber Belt.
• The Turning Roller and Rubber Belt are driven by gears which are driven by the Main
Motor.
8-2.Document Exit Mechanism
4647G007AA
Main Motor
Exit Roller
• The document is fed out of the ADF by the Exit Roller.
• The Exit Roller is driven by gears and a belt which are driven by the Main Motor.
4647G008AA
M-7
8-3.Raised/Lowered Position Detection Mechanism
Magnet
ADF Set Switch
4647G009AB
• There is a magnet installed in the ADF body to allow the copier to know that the ADF is
raised or lowered.
• This magnet actuates and deactuates the ADF Set Switch on the copier.
M-8
9.WIRING DIAGRAM
4647G010AB
JP2
TUBE
CORE
Main Motor
M
Y
R
BL
4
321
JP1
1413121110
15
BK
BR
1413121110
15
Magnetic Clutch
CL
BK
W
R
BK
2
1
JP6
8
7
9
654
Y
W
BL
PL
BK
OR
GR
BR
GY
8
7
9
654
Document Empty Sensor (S1)
PC
1
2
4
3
PJ1
R
BK
BR
OR
4
3
2
1
JP5
321
R
Y
OR
321
Registration Sensor (S2)
PC
321
PJ2
R
BL
BK
2
3
1
JP4
SDH PCB
Assy
Cover Sensor A (S3)
S
R
BK
2
1
JP7
JP3
Cover Sensor B (S4)
S
R
BK
2
1
From The
Copier
M-9
TECH. REP. MODE
1.OUTLINE OF USER’S CHOICE MODE
Highlighted
• User’s Choice Mode is used to make various settings according to the user’s needs.
1-1.User’s Choice Function Setting Procedure
<Setting Procedure>
1. On the copying mode screen, hold down the Exposure Control Lighter < key f or about 3
second or more.
2. Using the 1Key and 10Key, select the appropriate choice code.
3. Press the Start key to show the current setting.
4. Using the 1Key and 10Key, select the appropriate choice data.
5. Press the Start key to validate the choice data entered.
<Exiting the Mode>
• Press the Clear/Stop key.
1-2.Functions Available from the User’s Choice Mode
✽
Function available on the display only when the copier is equipped with the ADF option.
Choice Code.
U9
Setting (The default is ).
<Density (Automatic Document Feeder)>
Select the copy image density level when the copier is equipped with
an Automatic Document Feeder.
DataDescription
When the standard original (text original) is used.
1
2For sharper reproduction of a faint original.
S-1
2.OUTLINE OF THE TECH. REP. MODE
• This mode is used by the Tech. Rep. to set, adjust, and/or program vari ous service functions.
2-1.Tech. Rep. Mode Setting Procedure
<Setting Procedure>
1. Press the following keys in this order:
Clear/Stop → Exposure Control Lighter (<) → Clear/Stop → Exposure Control Darker (>)
2. Press the 1Key until the desired Tech. Rep. sub-mode is reached. Sub-modes cycle as
3. When the code that represents the desired sub-mode is displayed, press the Start key.
4. Press the 1Key as necessary until the desired code appears on the display.
5. Press the Start key to let the copier start the sequence.
<Exiting the Mode>
• Press the Clear/Stop key.
(1)Function “F”
• Only the function which relates to ADF is described.
CodeDescription
<Original Passage Test>
<Test Pattern 1>
F3
F5
FE
Checks the Automatic Document Feeder for corr ect docum ent passage.
<Procedure>
1. Place paper on the Document Guide.
2. Press the Start key to let the Automatic Document Feeder start
the document take-up and feeding sequence.
Produces a test pattern for adjusting the Paper Tray for correct alignment and registration in the main scanning and sub-scanning directions.
<Original Scanning Position Contamination Test>
Checks the Automatic Document Feeder original scanning position
(Original Glass) for contamination.
<Procedure>
1. Place A4 blank paper on the original scanning part.
2. Press the Start key to let the copier produce a copy.
3. Check the copy for poss ible contamination.
S-2
(2)Adjust “A”
Highlighted
• Only the function which relates to ADF is described.
Adjust Code
A5
Adjust the zoom ratio in the CD direction on the IR side (when the
Automatic Document Feeder is used).
4. Press the 1Key as necessary until “A5” appears on
the display.
5. Press the Start key.
6. Press the 1key or 10key to adjust the enlargement/
reduction.
• If dimension C on the copy is longer than the speci-
fied range, adjust the reduction amount.
• If dimension C on the copy is shorter than the speci-
fied range, adjust the enlargement amount.
7. Press the Start key to validate the setting value.
8. Press the 1Key as necessary until “A6” appears on
the display.
9. Press the Start key.
10. Press the 1key or 10key to adjust the enlargement/
reduction.
• If dimension D on the copy is longer than the speci-
fied range, adjust the reduction amount.
• If dimension D on the copy is shorter than the speci-
fied range, adjust the enlargement amount.
11. Press the Start key to validate the setting value.
D-7
3-4.Adjustment of the Registration
(1)Check of the Registration
4647D025AA
1. Set test pattern 1 in the Automatic Document
Feeder , and press the Start Key.
2. Fold the copy in half, correctly aligning both edges
as shown.
E (center line)
crease
Copy
F
Copy
G
H
4647D026AA
4647D026AA
3. Check the crease and E (center line) on the copy.
• If E on the copy deviates on the G side, increase the
setting value.
• If E on the copy de viates on the H side , decrease the
setting value.
✽
Repeat these steps until the center line and crease
are aligned properly with each other.
4. Check to make sure that dimension F falls within
the range specified below.
Requirement: F 20 2.0 mm
✽
If dimension F falls outside the specified range,
adjust as necessary.
D-8
(2)Adjustment of the Registration
dA
2
3
1. Show “d” (TEC. REP. MODE) on the display.
2. Press the 1Key as necessary until “A” appears on
3. Press the Start key.
A1
display
the display.
<E (center line) Adjust>
A1A7
4
display
<F (left edge) Adjust>
display
Set ValueEnlargement/reductionSet ValueEnlargement/reduction
6
A7A8
8
10
40- 5.0 mm510.5 mm
41- 4.5 mm521.0 mm
42- 4.0 mm531.5 mm
43- 3.5 mm542.0 mm
44- 3.0 mm552.5 mm
45- 2.5 mm563.0 mm
46- 2.0 mm573.5 mm
47- 1.5 mm584.0 mm
48- 1.0 mm594.5 mm
49- 0.5 mm605.0 mm
500
5
5052
9
5047
4. Press the 1Key as necessary until “A7” appears on
the display.
5. Press the Start key.
6. Press the 1key or 10key to adjust the enlargement/
reduction.
• If E on the copy deviates on the H side, change the
value to a negative (-) value.
• If E on the copy deviates on the G side, change the
value to a positive (+) value.
7. Press the Start key to validate the setting value.
8. Press the 1Key as necessary until “A8” appears on
the display.
9. Press the Start key.
10. Press the 1key or 10key to adjust the enlargement/
reduction.
• If dimension F is longer that the specified range,
change the value to a negative (-) value.
• If dimension F is shorter that the specified range,
change the value to a Positive (+) value.
11. Press the Start key to validate the setting value.
D-9
TROUBLESHOOTING
1.INTRODUCTION
1-1.Reading the Text
1. The paper transport failure troubleshooting procedures are given according to the
symptom. First, identify the location where the paper is present and start the procedure
for that particular location. For malfunction troubleshooting, start with step 1 and
onward.
2. Make checks in the numerical order of steps and, if an item is checked okay, go to the
next step.
Pattern 1
StepCheckResultAction
1~ YES~
2
Go to step 2 if you answered No.
Pattern 2
StepCheckResultAction
1~ YES ~
2
Go to step 2 if it checks okay.
2.PAPER TRANSPORT FAILURE
2-1.Paper Misfeed
When a document misfeed occurs, the display shows “J8.”
<Resetting misfeed display>
Open the relevant cover, remove the misfeed, and close the cover.
Symptom
• The document
is not properly
detected when
it is loaded.
• The document
is not taken up
at all.
Step
No.
1Is the Document Empty
1Does the Pick-Up Roller
2Is the Main Motor ener-
3After exchanging the SDH
Check ItemResultAction
YES Check cables and conSensor operational, as
checked through a sensor
check?
NOCheck the actuator for
NOCheck the drive transmit-
press the document?
YES Check the drive transmitgized?
NOCheck Main Motor cables
NOChange the Main Motor.
PCB Assy: Is the Main
Motor energized?
NO~
nectors for connection.
Change the SDH PCB
Assy.
operation and, if it is
intact, change the sensor.
ting gears.
Check the Pick-Up Roller
Spring.
ting gears up to the Main
Feed Roller.
and connectors (JP2) for
connection.
T-1
Symptom
• Multiple feed of
document
pages occurs.
• The document
stops midway.
Step
No.
1Does the document being
used fall outside the category of reliable feeding?
2Has the capacity of the Doc-
ument Guide been
exceeded?
3Is any of the Pick-Up Roller,
Main Feed Roller, and Sprit
Roller deformed, worn, or
dirty with paper dust?
4Is the Sprit Roller pressed
against the Main Feed
Roller?
1Is a foreign object present
along the document path?
2Is the ADF Cover closed in
position?
3Is the Registration Sensor
operational, as checked
through a sensor check?
4Is any of the Turning Roller,
Rubber Belts, and Exit
Roller deformed, worn, or
dirty with paper dust?
5Does the Turning Roller or
Exit Roller turn?
Check ItemResultAction
YES Instruct the user to use
the document that meets
the specifications for reliable feeding.
YES Instruct the user not to
exceed the capacity.
YES Clean or change the
defective roller.
NOCheck the spring.
YES Change the Sprit Roller
Assy.
YES Remove the foreign
object.
NOClose the cover in posi-
tion.
YES Change the SDH PCB
Assy.
NOCheck the actuator for
operation and, if it is
intact, change the sensor.
YES Clean or change the
defective part.
NOCheck the drive transmit-
ting gears and belt.
T-2
Symptom
• The document
is fed in askew.
• The document
wrinkles or
breaks.
Step
No.
1Is a foreign object present
2Is the ADF Cover closed in
3Does the document consist
4Is any of the rollers
1Does the document being
2Has the capacity of the Doc-
3Is a foreign object present
4Is any of the rollers
Check ItemResultAction
along the document path?
position?
of pages of different sizes?
deformed, worn, or dirty with
paper dust?
used fall outside the category of reliable feeding?
ument Loading Tray been
exceeded?
along the document path?
deformed, worn, or dirty with
paper dust?
YES Remove the foreign
object.
NOClose the cover in posi-
tion.
YES Align one edges properly
when loading the document.
YES Clean or change the
defective roller.
YES Instruct the user to use
the document that meets
the specifications for reliable feeding.
YES Instruct the user not to
exceed the capacity.
YES Remove the foreign
object.
YES Clean or change the
defective roller.
3.MALFUNCTION DETECTION
Any of the following operation faults can be detected and the corresponding malfunction
code is shown on the Copier Display.
3-1.Display “oA”
It is displayed when the ADF Cover is not in correct position.
Symptom
•“oA” display
does not disappear.
Step
No.
1Is the ADF Cover closed in
2Is the Cover Sensor A and B
3Check Sensor cables and
4After exchanging the SDH
Check ItemResultAction
position?
deformed or dirty with paper
dust?
connectors (JP3, 7)
PCB Assy: Is the Main
Motor energized?
NOClose the cover in posi-
NOClean or change the
NOReconnect the cables and
NOChange the Cover Sensor
T-3
tion.
defective Sensor.
connectors.
A and B.
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