Main Precautions for Maintenance
1. Points to be confirmed before maintenance
Before starting maintenance, ask a user
and collect information about troubles occurred on the machine before the maintenance and the conditions of the machine to
grasp key points for the maintenance.
2. Copy sample
Be sure to make copy samples at the start
and the end of maintenance for checking
images.
3. Drum
1) Never expose the drum to the sunlight.
4 SERVICE
2) When replacing a drum or a cleaning
Be also careful not to expose a drum to
indoor light as far as possible.
When a drum unit or a drum is out of the
machine, never fail to cover it with a
drum cover.
blade, refer to item of mounting/dismounting of a cleaning blade for doing a
replacement work.
4. After replacing a drum, be sure to reset a
drum counter before image adjustment. After replacing developer, L detection adjustment must be conducted also.
5. When maintenance is completed, be sure
to reset the PM counter. Incidentally, a development counter is reset automatically in
the course of L detection adjustment.
6. When replacing a toner bottle, wait until the
toner supply LED on the operation panel
flashes before the replacement.
Caution: Turn the main switch off and
pull out the power plug without fail before the work of
maintenance.
SERVICE SCHEDULE
SERVICE SCHEDULE
[1] Service schedule
1. 7020/7025/7030/7035
3
Service item (cycles)
(Every 100,000 copies or prints)
(Every 200,000 copies or prints)
Main body
(Every 300,000 copies or prints)
Periodic check (III)
(Every 400,000 copies or prints)
Periodic check (IV)
(Every 600,000 copies or prints)
DF-314
DB-409*/410
(LCT)
DB-209*/210
(2 Tray)
FS-107
(Every 100,000 copies or prints)
(Every 1,000,000 copies or prints)
(Every 100,000 copies or prints)
(Every 200,000 copies or prints)
(Every 100,000 copies or prints)
(Every 400,000 copies or prints)
(Every 100,000 copies or prints)
(Every 600,000 copies or prints)
Maintenance
Periodic check (I)
Periodic check (II)
Maintenance
Periodic check
Maintenance
Periodic check
Maintenance
Periodic check
Maintenance
Periodic check
Guarantee period (5 years or 1,200,000 copies)
10 20 30 40 50 60 90 100 110
70 80
×10,000 copies
1 OUTLINE
Service
times
11 times
5 times
2 ISW
3 times
2 times
1 time
11 times
1 time
3 SERVICE
11 times
5 times
11 times
2 times
4 SERVICE
11 times
1 time
* DB-209/DB-409 do not yet support 7035.
REVISED EDITION
3
DATE
Jan. 2002
4-1
PAGE
4-1
METHOD
REPLACEMENT
SERVICE SCHEDULE
3
1 OUTLINE
2. 7022/7130
2 ISW
Main body
DF-314
3 SERVICE
DB-410
(LCT)
DB-210
(2 Tray)
4 SERVICE
FS-107
Service item (cycles)
Maintenance
(Every 100,000 copies or prints)
Periodic check (I)
(Every 200,000 copies or prints)
Periodic check (II)
(Every 300,000 copies or prints)
Periodic check (III)
(Every 400,000 copies or prints)
Periodic check (IV)
(Every 600,000 copies or prints)
Maintenance
(Every 100,000 copies or prints)
Maintenance
(Every 100,000 copies or prints)
Periodic check
(Every 200,000 copies or prints)
Maintenance
(Every 100,000 copies or prints)
Periodic check
(Every 400,000 copies or prints)
Maintenance
(Every 100,000 copies or prints)
Periodic check
(Every 600,000 copies or prints)
Guarantee period (5 years or 800,000 copies)
10 20 30 40 50 60
×10,000 copies
70
Service
times
7 times
3 times
2 times
1 time
1 time
7 times
7 times
3 times
7 times
1 time
7 times
1 time
REVISED EDITION
3
DATE
Jan. 2002
4-2
PAGE
4-1-1
METHOD
ADDITION
SERVICE SCHEDULE
[2] Maintenance items
1 OUTLINE
1. Main body (Every 100,000 copies or prints)
ClassificationNo.
1 Preparations
2 Fixing unit
3 Reading
2 ISW
section
4 Paper feed
unit
3 SERVICE
5 Bypass feed
unit
6 Fixing unit
4 SERVICE
Service item
(1) Image check
(2) Exterior check
(1) Removal of fixing unit
(1) Original glass
(2) Original glass/1 (slit glass)
(3) Optics mirror/1 (lamp unit
mirror)
(4) Optics mirror/2 (V-mirror)
(1) Double feed prevention
roller (upper)
(2) Feed roller
Double feed prevention roller (lower)
(3)
(4) Paper dust removing brush
3
(1) By-pass reverse roller
(2) By-pass pickup roller
(3) By-pass conveyance roller
(1) Fixing claw
(2) Fixing sensor
(3) Fixing thermostat
(4) Fixing heat roller
3
3
3
3
26NA5303* (Other than 7035)
26TA5303* (7035)
(5) Fixing press roller
26NA5304* (Other than 7035)
26TA5304* (7035)
(6) Fixing web (Note:1)
26NA5343*(7020/25/30/35)
(7) Heat insulating sleeve/A
26NA5372
(8) Heat insulating sleeve/B
26NA5373
(9)
Fixing cleaning roller (Note:1)
26NA5383*(7020/25/30/35)
Number
of parts
replaced
*
*
1
1
1
2
1
1
Implementation classification
Lubri-
Cleaning
Check
cation
Replacement
Supply
Material used
Tools used, etc.
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Blower brush/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Drum cleaner/cleaning pad
Actual durable count :
(7020/25/30/35)
100,000
200,000 (7022/7130)
3
Actual durable count :100,000
Actual durable count :100,000
Actual durable count :100,000
Solvest 240
Actual durable count :100,000
Actual durable count :
100,000
(7020/25/30/35)
200,000 (7022/7130)
3
(10) Install of fixing unit
Note 1: It is recommended that you replace the entire cleaner assembly (26NA-540*) as a unit instead of replacing
3
REVISED EDITION
individual parts.
DATE
PAGE
METHOD
4-4
3
Jan. 2002
4-2
REPLACEMENT