Konica 7020 Service Manual ev2

INSTRUCTION MANUAL

7020

Before copying, read this guide.

Keep in the side pocket of the machine.

Thank you very much for your purchase of the Konica 7020. This Manual deals with making copies, correct handling of the machine, and precautions for safety. Please read before copying. In order to maintain a satisfactory copying performance, please keep this Manual readily available for reference in the right hand rear pocket of the machine.

NERGY STAR® Program

The

NERGY STAR Program has been established to encourage the widespread and voluntary use of energy-efficient technologies that reduce energy consumption and prevent pollution. As an

TAR Partner, Konica Corporation, Inc. has

determined that this product meets the

TAR guidelines for energy efficiency grounding it on

the following features.

NERGY

Auto Low Power

This function conserves energy by lowering the set temperature of the fixing unit. In the standard setting, Auto Low Power operates automatically when 15 minutes have elapsed after completion of the last copy, with the copier remaining in the ready to copy state during that time. The time period for the Auto Low Power function can be set for 5 minutes, 10 minutes, 15 minutes, 30 minutes, 60 minutes, 90 minutes, 120 minutes, or 240 minutes. See p. 5-2 for details.

Automatic Shut-Off

This function achieves further energy conservation by partially turning OFF the power supply, thereby reducing energy consumption to 5W or less. In the standard setting, Automatic Shut-Off follows Auto Low Power, operating automatically when 15 minutes have elapsed after completion of the last copy, with the copier remaining in the ready to copy state during that time. The time period for the Automatic Shut-Off function can be set for 15 minutes, 30 minutes, 60 minutes, 90 minutes, 120 minutes or 240 minutes. See p. 5-3 for details.

Automatic Duplex Copying

To reduce paper consumption, use this function to make double-sided (duplex) copies, automatically.

We recommend that you utilize the Auto Low Power function, the Automatic Shut-Off function, and the Automatic Duplex Copying function.

Contents

Section 1: Introduction

Features of the Konica 7020 .........................................................................................1-2

Copier Features ............................................................................................................1-6

Standard Equipment ..............................................................................................1-6

Optional Equipment ...............................................................................................1-6

Section 2 : Safety Information

Caution Labels and Indicators.......................................................................................2-2

Danger, Warning and Caution Symbols ........................................................................2-3

Requirements for Safe Use........................................................................................... 2-4

Power Source ........................................................................................................2-4

Environment...........................................................................................................2-5

Precautions for Routine Handling ..........................................................................2-7

Section 3: Machine Information

Machine Configuration .................................................................................................. 3-2

External Machine Items .........................................................................................3-2

Internal Machine Items...........................................................................................3-4

Standard/Optional Equipment................................................................................ 3-5

Control Panel Layout.....................................................................................................3-6

Touch Screen ................................................................................................................3-7

Basic Screen..........................................................................................................3-7

Initial Settings................................................................................................................3-8

Automatic Settings ........................................................................................................ 3-9

Auto/Reset Mode ...................................................................................................3-9

Automatic Paper Selection (APS) ..........................................................................3-9

Automatic Magnification Selection (AMS).............................................................. 3-9

Automatic Exposure (AE).......................................................................................3-9

Automatic Tray Switching (ATS) ............................................................................ 3-9

RADF Frame Erasure ............................................................................................3-9

Service Settings .......................................................................................................... 3-10

Finisher-Paper Capacity ......................................................................................3-10

Key Operator Password....................................................................................... 3-10

EKC Master Key Code.........................................................................................3-10

Weekly Timer Master Key Code ..........................................................................3-10

Weekly Timer Key in Help Screen .......................................................................3-10

Control Panel Contrast Key in Help Screen......................................................... 3-10

Staple Sheet Capacity .........................................................................................3-10

Notice Message: ADD TONER/ PM CALL ...........................................................3-10

Introduction

Safety

Information

Machine

Information

Paper

Information

Copier

Management

Basic

Operation

Output

Modes

Applications

Job

Memory

Key Operator

Mode

Section 4: Paper Information

Positioning Originals on the Platen Glass .....................................................................4-2

Positioning an Original for Manual Copying ...........................................................4-2

Using the Reversing Automatic Document Feeder (RADF) ..........................................4-3

Positioning Originals ..............................................................................................4-4

Positioning Mixed Originals....................................................................................4-5

Paper in Main Body Trays .............................................................................................4-6

Paper in Automatic Duplex Unit ....................................................................................4-6

Paper in Multi-Sheet Bypass Tray.................................................................................4-6

Maintenance

& Supplies

Trouble-

shooting

Machine

Specifications

Contents

Section 4: Paper Information (continued)

Paper in Exit Tray of Machine without Finisher .............................................................4-6

Paper in FS-107 Finisher (Option) ................................................................................4-7

Paper Weight Compatibility Chart .................................................................................4-8

Section 5: Copier Management

Power Saver Mode........................................................................................................5-2

Auto Low Power..................................................................................................... 5-2

Auto Shut-Off .........................................................................................................5-3

Manual Shut-Off.....................................................................................................5-3

Entering an EKC Password...........................................................................................5-4

Weekly Timer Function.................................................................................................. 5-5

Timer Interrupt........................................................................................................5-5

Counter List...................................................................................................................5-7

To Display the Counter List ....................................................................................5-7

To Print the Counter List ........................................................................................5-7

Section 6: Basic Operations

How to Make a Basic Copy ...........................................................................................6-2

The Basic Screen...................................................................................................6-2

Basic Copy............................................................................................................. 6-3

Copy Mode....................................................................................................................6-5

Copy Mode Using RADF........................................................................................6-6

1s2 Copy Mode Using Platen Glass ....................................................................6-8

Copy Density............................................................................................................... 6-10

Automatic Exposure (AE).....................................................................................6-10

Manual Mode (Lighter, Normal, Darker)...............................................................6-10

Lens Mode .................................................................................................................. 6-11

Automatic Paper Selection (APS) ........................................................................ 6-11

Automatic Magnification Selection (AMS)............................................................ 6-12

Preset and User Set Ratios .................................................................................6-13

Zoom Mode.......................................................................................................... 6-14

V ertical/Horizontal Zoom......................................................................................6-15

Paper size ................................................................................................................... 6-17

Selecting Paper Size............................................................................................6-17

Selecting Multi-sheet Bypass Tray.......................................................................6-18

Reserve....................................................................................................................... 6-19

Set Reserve Job ..................................................................................................6-19

Mishandled Paper During the Reserve Setting....................................................6-21

When Paper is Depleted for the Job in Progress................................................. 6-22

Job List Screen ...........................................................................................................6-23

Store Mode..................................................................................................................6-25

Platen Store Mode ...............................................................................................6-25

RADF Store Mode................................................................................................6-28

Rotation.......................................................................................................................6-30

Rotation and APS.................................................................................................6-30

Rotation and AMS ................................................................................................6-31

To Release Automatic Rotation............................................................................6-32

Check Mode and Proof Copy ......................................................................................6-33

Interrupt Mode............................................................................................................. 6-36

Help Mode...................................................................................................................6-38

Contents

Section 7: Output Modes

Output Mode for Machine with Finisher FS-107............................................................7-2

Output Mode for Machine without Finisher ...................................................................7-7

Introduction

Safety

Information

Section 8 : Applications

Application Function Menu............................................................................................8-2

Sheet/Cover Insertion ...................................................................................................8-3

Chapter .........................................................................................................................8-9

Combination ................................................................................................................8-12

Booklet ........................................................................................................................ 8-15

OHP ............................................................................................................................8-18

Image Insert ................................................................................................................8-21

Dual Page ...................................................................................................................8-24

Special Original ...........................................................................................................8-28

Mixed Original ......................................................................................................8-28

Folded Original.....................................................................................................8-30

Non-standard Size ...............................................................................................8-32

Flip Side 2 ............................................................................................................8-33

Text/Photo Enhance ....................................................................................................8-36

Reverse Image............................................................................................................ 8-38

Repeat Image..............................................................................................................8-40

Frame/Fold Erasure ....................................................................................................8-45

AUTO Layout...............................................................................................................8-47

Image Shift ..................................................................................................................8-49

Non-Image Area Erase................................................................................................8-52

Stamp..........................................................................................................................8-54

Section 9: Job Memory

Machine

Information

Paper

Information

Copier

Management

Basic

Operation

Output

Modes

Applications

Job Store.......................................................................................................................9-2

Job Recall .....................................................................................................................9-4

Job Memory Form .........................................................................................................9-5

Section 10 : Key Operator Mode

Key Operator Mode..................................................................................................... 10-2

How to Access the Key Operator Mode ...............................................................10-3

Function Menu Map ....................................................................................................10-4

System Initial [1].......................................................................................................... 10-6

Time [1] ................................................................................................................10-6

Language [2] ........................................................................................................10-7

Copier Initial [2] ...........................................................................................................10-8

Copy Mode [1]......................................................................................................10-9

Density [2] ..........................................................................................................10-10

Magnification [3].................................................................................................10-11

Tray [4] ............................................................................................................... 10-12

Output [5] ...........................................................................................................10-13

Preset Key [3]............................................................................................................10-15

Density [1] ..........................................................................................................10-15

Magnification [2].................................................................................................10-17

iii

Job

Memory

Key Operator

Mode

Maintenance

& Supplies

Trouble-

shooting

Machine

Specifications

Contents

Section 10 : Key Operator Mode (continued)

EKC (Electronic Key Counter) [4]..............................................................................10-18

How to Access the EKC Setting Mode...............................................................10-19

Change EKC Data [1] ........................................................................................10-20

EKC Data List [2] ...............................................................................................10-22

All Counter Reset [3]..........................................................................................10-24

EKC On/Off Setting [4].......................................................................................10-25

Copy Limit Reached Effect [5] ...........................................................................10-26

Lock Job Memory [5].................................................................................................10-27

Paper Type [6] ...........................................................................................................10-28

Panel Contrast [7] .....................................................................................................10-29

Key Operator Data [8] ...............................................................................................10-30

Weekly Timer [9] .......................................................................................................10-31

How to Access the Weekly Timer Setting Mode ................................................10-32

Weekly Timer Setting [1] ....................................................................................10-33

Weekly Timer Copier ON/OFF Time Set [2].......................................................10-34

Machine Working Day Inidividual Set [3] ...........................................................10-36

Lunch Hour Off Function [4]...............................................................................10-37

Password Setting [5] ..........................................................................................10-38

Touch Panel Adjustment [10].....................................................................................10-39

Power Save [11]........................................................................................................10-40

Memory Switch [12]...................................................................................................10-42

List Print [13] .............................................................................................................10-46

Application Customize [14]........................................................................................10-47

Density Shift [15] .......................................................................................................10-48

KRDS Host [16].........................................................................................................10-49

Key Operator EKC Form ...........................................................................................10-50

Section 11: Maintenance & Supplies

Loading Paper............................................................................................................. 11-2

Paper Indicator..................................................................................................... 11-2

Using the HELP Key ............................................................................................11-2

Loading Paper in Main Body Trays and DB-209 Trays........................................11-3

Loading paper in DB-409 Tray.............................................................................11-4

Loading Paper in Multi-sheet Bypass Tray .......................................................... 11-5

Adding Toner ............................................................................................................... 11-6

Inserting a New Staple Cartridge ................................................................................ 11-8

Preventive Maintenance............................................................................................11-10

Cleaning the Left Partition Glass and RADF Roller ..................................................11-10

Cleaning the Document Glass and Cover.................................................................11-11

Cleaning the Writing Unit Glass and the Electrode Wires......................................... 11-12

Contents

Section 12: Troubleshooting

Call for Service............................................................................................................ 12-2

Limited Use of the Copier in Trouble....................................................................12-3

Memory Overflow ........................................................................................................12-4

Action 1 ................................................................................................................12-5

Action 2 ................................................................................................................12-5

Power OFF/ON Screen ...............................................................................................12-6

Clearing Mishandled Paper......................................................................................... 12-7

Troubleshooting Tips ...................................................................................................12-9

Section 13: Machine Specifications

Main Body Specifications ............................................................................................13-2

Main Body ............................................................................................................13-2

Option specifications ...................................................................................................13-3

RADF (DF-314)....................................................................................................13-3

FS-107 In-Bin Stapler Finisher.............................................................................13-3

FT-107 Finisher Tray ............................................................................................13-3

DB-209 Drawer Base Unit....................................................................................13-3

DB-409 Drawer Base Unit....................................................................................13-3

Desk (DK-109) .....................................................................................................13-4

Memory unit .........................................................................................................13-4

Copy Materials ............................................................................................................ 13-5

Maintenance Kit ...................................................................................................13-5

Introduction

Safety

Information

Machine

Information

Paper

Information

Copier

Management

Basic

Operation

Output

Modes

Applications

Job

Memory

Key Operator

Mode

Maintenance

& Supplies

Trouble-

shooting

Machine

Specifications

Section 1: Introduction

Features of the Konica 7020

Copier Features

Standard Equipment

Optional Equipment

Introduction

Section 1 : Introduction

Features of the Konica 7020

• AE - Automatic Exposure Automatically adjust exposure to compensate for the original.

• AMS - Automatic Magnification Selection Automatically select an appropriate magnification ratio when Paper Size is selected manually. Automatically selected when the

• APS - Automatic Paper Selection Automatically select copy paper size to match the original documents.

• ATS - Automatic Tray Switching Automatically switch tray to allow copying to be continued without interruption when the selected tray becomes empty while copying is in progress.

• Auto Layout The original image on the platen glass is copied and centred on a sheet.

• Auto Low Power Automatically lower the power after a specified period of copier inactivity.

AMS key is touched.

• Auto Reset Automatically reset to auto mode defaults after a specified period of copier inactivity.

• Auto Shut-Off Automatically shut off the main power after a specified period of copier inactivity.

• Booklet Create A5 or A4 booklets from A4 size originals in 1s2 or 2s2 copy mode.

• Chapter Start chapter pages on the right side (front pages) of the finished document. Only duplex mode (1s2 or 2s2) is compatible.

• Combination Copy a fixed number (2, 4, or 8) of pages onto one sheet of copy paper.

• Copy Density Manually select up to 9 density levels.

• Copy Mode Select the desired simplex mode (1s1 or 2s1); or duplex mode (1s2 or 2s2).

• Counter List Display on the screen and print the following data for confirmation; total counter of the machine, copier counter, print counter and the date when the counter started.

• Density Shift Shift each seven density levels of 4 density modes (Auto, Text, Photo, Increase Contrast) into two levels to lighter and three levels to darker.

1 - 2

Section 1 : Introduction

Features of the Konica 7020 (continued)

• Dual Page Copy both pages of an open book or book-size sheet separately onto two A4 sheets in 1s1 mode or separately onto each side of one A4 sheet in 1s2 mode. You can use the Dual Page mode with the Front or Front/Back cover mode. The cover page(s) will be scanned and copied normally before image division is performed on the other pages.

• Folded Original This feature sets the RADF to accept folded originals.

• Frame/Fold Erasure Erase border and/or fold image area using Frame (1 - 15mm), Fold (1 - 30mm), or Frame & Fold.

• Image Insert Store pages in memory from the platen glass, and insert the pages into a document copied from the document feeder.

• Image Rotation Before copying, rotate the original image when its portrait/landscape orientation is different from the copy paper orientation.

Introduction

• Image Shift Create or remove a binding margin (shift amount from –250 ~ +250mm in 1mm increments); reduce image to prevent image loss (reduce & shift amount from –250 ~ +250mm in 1mm increments).

• Interrupt Copying Interrupt copying in progress to perform a simple job.

• Job Memory Program up to 15 jobs and Recall each job by job number or name, as needed. All compatible platen glass functions can be programmed into Job Memory directly after they are selected.

• Lens Mode (RE, Zoom) Select Fixed ratios, three reduction and three enlargement ratios. Zoom ratios can be selected from 25% ~ 400% in 1% increments.

• Machine Status Confirmation Display the current machine status on LCD for confirmation.

• Magnification Set user-programmable ratios under User Set 1, User Set 2 and User Set 3.

• Manual Shut-off Shut off the machine’s main power when pressing Power Switch.

1 - 3

Section 1 : Introduction

Features of the Konica 7020 (continued)

• Mixed Original Copy mixed size originals from the document feeder in APS or AMS mode. APS automatically selects the copy size of each original. AMS mode allows you to select one paper size for all originals.

• Non Image Area Erase When copying from the platen glass when the document cover is open, copy only the image area and not the exposed area of glass, which would otherwise copy as black.

• Non STD Size for Original Identify the special original size which the 7020 could not detect in order to select the optimal paper size for copying or printing.

• OHP Copy onto transparency film and interleave blank or copied paper for each original copied.

• Output Mode for Machine with FS-107 Finisher Installed:

Non-Sort, Sort, Staple, and Group modes using the two exit tray (or three/four exit tray with optional FT-107 tray)

• Output for Machine with no Finisher Installed:

Rotation sort, Rotation group, and Group modes Use the default condition to output copies in the same order as the originals. Use the Rotation sort mode to alternately switch the landscape and portrait orientation of each copied set upon exit. Use the Rotation group mode to alternately switch the landscape and portrait orientation of each original. Use the Group mode to output multiple copies of each original without alternately switching them upon exit.

• Paper Capacity Total 1,050 sheets in the machine with DK-109 desk, including a 50-sheet Multi-sheet bypass tray. Total 2,050 sheets in the machine with DB-209 drawer, including four 500-sheet trays and a 50-sheet Multi-sheet bypass tray. Total 2,550 sheets in the machine with DB-409 drawer, including a 1,500-sheet tray and a 50-sheet Multi-sheet bypass tray.

• Platen Memory Scan documents into memory from the platen glass and/or the document feeder and insert the pages into another document copied from the document feeder. If an incompatible function is selected in this mode, the latter function will not be selected, and a Caution message will be displayed.

• Power Saver Automatically turns off all but nominal power supply after a specified period of copier inactivity, for optimal efficiency. Power is returned after a brief warm up period by pressing Power switch on the Control panel.

1 - 4

Section 1 : Introduction

Features of the Konica 7020 (continued)

• Proof Copy To ensure correct output before running multiple copies, run a proof copy by touching

PROOF COPY on the Check Screen.

• Repeat Select the horizontal image area across the page, and repeat it down the page as many times as the repeat width setting (10 ~ 150mm) permits in manual or auto.

• Reserve Scan in subsequent copy jobs while the 7020 is busy printing or copying.

• Reverse Image Reverse the image from black-on-white to white-on-black or vice versa.

• Sheet/Cover Insertion Insert up to 15 blank or copied sheets from any tray including the Multi-sheet Bypass Tray, or insert blank or copied front and back covers from any tray including the Multi-Sheet Bypass Tray.

Introduction

• Stamp Print watermark, regular stamp, date/time, page numbers, and numberings onto the output copies.

• Staple Select the stapling position and number of staples (3 positions).

• Text/Photo Enhance Enhance photo image in Photo mode; enhance regular image in Auto mode; enhance text image in Text mode; enhance lighter image in increase contrast mode.

• Flip Side 2 1-2 Flip Side 2 arranges the even pages of the simplex originals upside down on the reverse side of duplex copies. Similarly, 2-1 Flip Side 2 rearranges the reverse side of duplex originals which reads upside down to make normal simplex copies.

• Userset Density (USERSET 1, USERSET 2) Output up to 16 density samples on a total of 4 pages that display 4 samples per page, then program the desired density under USERSET 1 and/or USERSET 2.

• Weekly Timer Can be set according to the needs of each work environment. Turn main body power Off/ On daily or weekly, during lunch time, on holidays, and also enable the timer-interrupt mode, which allows temporary use of the machine even when the machine is in the daily, weekly, or holiday Off mode.

1 - 5

Section 1 : Introduction

Copier Features

Standard Equipment

Main Body with 2 Paper Trays (500/500 sheets) Reversing Automatic Document Feeder (RADF) (DF-314) Automatic Duplex Unit (ADU) Configuration Options:

with Multi-Sheet Bypass Tray (50 sheets) with DK-109 (Storage) with DB-209 (500/500 sheets) with DB-409 (1,500 sheets)

Optional Equipment

Stapler Finisher (FS-107) and Finisher Tray (FT-107)

This finisher is equipped with two exit trays, which can be increased to three or four

trays with the installation of the FT-107 Finisher tray(s).

Select an output tray and output mode on the Output Mode Screen.

(1) Exit tray 1 (2) Exit tray 2 (3) Exit tray 3 (4) Exit tray 4

Output mode:

(1) Non-sort (Non-offset sort exit) (2) Sort (Offset sort exit) (3) Staple

(4) Group Platen Cover (CV-109) Expanded Memory Unit-32MB (MU-403)/ 64MB (MU-404)/ 128MB (MU-405) Image Processor (IP-011)

1 - 6

Section 2 : Safety Information

Caution Labels and Indicators

Danger, Warning and Caution Symbols

Requirements for Safe Use

Power Source

Environment

Precautions for Routine Handling

Safety

Information

Section 2 : Safety Information

Caution Labels and Indicators

The caution labels and indicators are attached to the machine areas, as shown below, where you are advised to pay special attention to avoid any dangerous situations or serious injury.

CAUTION

Burns or injury may occur from touching the areas detailed in the caution labels and caution indicators. Do not remove caution labels or indicators. If any caution label or caution indicator is soiled, please clean to make legible. If you cannot make them legible, or if the caution label or indicator is damaged, please contact your service centre.

CAUTION

The fixing unit is very hot. To avoid getting burned DO NOT TOUCH.

WARNING

This area generates high voltage. If touched, electrical shock may occur. DO NOT TOUCH!

DB-209

DB-409

CAUTION

This area is very hot. To avoid getting burned DO NOT TOUCH.

2 - 2

Danger, War ning and Caution Symbols

Section 2 : Safety Information

The following indicators are used on the caution labels or in this manual to categorize the level of safety cautions.

DANGER:

Action highly liable to cause a death or serious injury.

WARNING:

Action liable to cause a death or serious injury.

CAUTION:

Action liable to cause minor injury, medium trouble or physical damage.

If you find any of these indicators when removing jammed paper, adding toner, or reading the manual, be sure to follow the information.

If the safety cautions in the manual become illegible due to soilage, etc., please arrange a new copy from your service centre.

Safety

Information

2 - 3

Section 2 : Safety Information

Requirements for Safe Use

To ensure your safe use of the machine, the following describes the precautions you are required to observe without fail for the power source of the machine and during installation and routine handling. Be sure to read and observe them.

Power Source

CAUTION: Plug Socket

• A plug socket is limited in capacity. Use only a power source with the correct rating for

the machine; otherwise, hazardous situations such as smoking or overheating may occur. See the following list to match the power supply and power consumption: a) 230V/50Hz: More than 10A b) 110V/60Hz: More than 15A c) 230V/60Hz: More than 10A d) 127V/60Hz: More than 15A

• Avoid multiple connections in the same outlet. Do not use multiple outlet adaptors.

CAUTION: Power Plug and Lead

• Be sure to insert the power plug firmly into the power socket. Otherwise an accident

may occur as a result of smoking or overheating. If the inserted power plug is loose in the socket, even after it has been positively inserted, disconnect the plug and contact your electrical contractor.

• For plug cable equipment, that the socket-outlet shall be installed near the equipment

and shall be easily accessible.

• Do not bend or crush the power lead. If your copier power lead is bent or damaged in

any way, contact your service centre immediately. Do not attempt to repair it yourself, and do not continue to operate the copier. A damaged power lead may result in overheating, a short circuit, or fire.

• Do not bundle or coil the power lead of the copier. Otherwise an accident may occur

as a result of overheating or fire.

CAUTION: Connecting Multiple Loads to One Socket Outlet Prohibited

Never connect multiple loads to one socket outlet using a multi-outlet extension lead or branched socket. Otherwise an accident may occur as a result of overheating or fire.

CAUTION: Extension Lead

An extension lead is limited in capacity. Unless the lead has adequate capacity, smoking may occur, and an accident may be caused from overheating. Should smoking and/or overheating occur, contact your electrical contractor immediately. If you require further information about power requirements, power consumption, extension leads, adapters, and connectors, please contact your service centre, and also consult your electrical contractor.

2 - 4

Requirements for Safe Use (continued)

Section 2 : Safety Information

Environment

CAUTION: Prevention of Fire

Do not install near flammable materials, curtains and volatile combustibles, that can catch or cause fire.

CAUTION: Prevention of Short Circuit

Do not install the copier where it could be splashed with rain water, or water from a tap, to avoid a short circuit.

CAUTION: Temperature and Humidity

• Keep away from direct sunlight, heat sources such

as stoves, cool air from an air conditioner and hot air from a heater.

• Avoid any environment that is outside the range

shown below:

10 to 30°C in temperature

10 to 80% in humidity.

Safety

Information

CAUTION: Ventilation

• Maintain the installation place well-ventilated.

• Keep away from dust or corrosive gases. These materials may cause poor image

quality.

• During the use of machine, the machine generates ozone but in an insufficient amount

to cause any hazard to the human body. However, if the machine is used in a poorly ventilated room, many copies are made, or plural copiers are used at the same time, an odour may be detected. Ensure adequate ventilation for a comfortable working environment.

CAUTION: Vibration

Do not install on a floor which is subject to vibration or is not level.

2 - 5

Section 2 : Safety Information

Requirements for Safe Use (continued)

Environment (continued)

CAUTION: Installation Space

Allow sufficient space for facilitating copy operation, changing parts, and periodic inspection. Especially leave an adequate space behind the machine to let hot air out from the rear fan.

Konica 7020 main body + DK-109

100

590

500

550

595

(Unit: mm)

200

Konica 7020 main body + DF-314 + DB-409

Konica 7020 main body + DF-314 + DB-209 + FS-107 + FT-107

1172

875

450

100

590

1190

245

500

730

1027

550

1027

550

1577

550

1345

595

(Unit: mm)

200

(Unit: mm)

200

2 - 6

1172

875

1540

245

730

1577

1027

1345

Requirements for Safe Use (continued)

Section 2 : Safety Information

Precautions for Routine Handling

WARNING: High Voltage

DO NOT TOUCH the high voltage parts indicated with WARNING label or described in the manual.

CAUTION: Actions in Response to Troubles

• If the Service Call screen is displayed and copier operations cannot be continued any

more, stop the operation to prevent any unexpected accident. Write down the report code as stated on the 2nd line of the message, then switch off the copier and disconnect from the power socket. Contact your service centre and inform them of the report code.

• Do not touch the high temperature parts indicated with CAUTION labels or described

in the manual.

• Do not touch the inside of the machine for any other purpose than removing jammed

paper or adding toner.

• If machine repair is necessary, be sure to contact your service centre. Never attempt

to repair it by yourself.

• If any abnormal sound, smell or smoke comes from the machine, immediately stop

using it, turn off the power switch, disconnect the power plug and contact your service centre.

Safety

Information

• If the breaker trips or the fuse blows, turn off the power switch, reset the breaker or the

fuse, and turn on the machine. If the same situation occurs again, contact your service centre.

• Insure the replacement fuse conforms with the rating of the power source. Never use

a fuse with an incorrect rating.

CAUTION: Prevention of Fire

Do not use volatile combustibles such as a thinner or alcohol near the machine.

CAUTION: Prohibition of Machine Modification

Do not modify or remove any parts by yourself.

CAUTION: Prevention of Machine Troubles

• Do not drop small metallic objects such as paper clips

or staples inside the machine.

• Do not place any heavy or hard objects such as a vase,

books or ornaments on the machine.

2 - 7

Section 2 : Safety Information

Requirements for Safe Use (continued)

Precautions for Routine Handling (continued)

CAUTION: Recommendation of Periodic Check

Be sure to check periodically the following points: (1) The main lead or the power plug does not generate abnormal heat. (2) The power plug is not inserted loosely or the lead is not cut or scratched. (3) The earth wire is correctly connected. (4) The power plug or the power outlet is not covered with dust. If you find anything abnormal in the above items, stop using the machine and contact your service centre.

CAUTION: Toner

• Keep the toner cartridge away from children. The toner is nontoxic; however if you

inhale or contact with eyes by accident, flush with water and seek medical advice.

• Do not throw the empty toner cartridge into a fire. If it is thrown into a fire the toner may

ignite and cause a dangerous situation.

CAUTION: Paper

Check paper to be sure it is according to specifications outlined in Section 4.

CAUTION: Power Saver and Weekly Timer

• During Power Saver mode the copier is still connected to the mains power supply and

power is still applied to certain areas of the machine. To avoid any unexpected troubles turn the power OFF when not using the copier for long periods of time.

• When the Weekly Timer function is operating, turning power OFF will disable the function.

CAUTION: Fixing Unit

The Fixing unit is internally very hot. To avoid getting burned, DO NOT TOUCH. Be careful when withdrawing the fixing unit.

WARNING: Drum Unit

The drum unit has a high voltage generated. To avoid an electrical shock, DO NOT TOUCH.

CAUTION: Dispose of a Disused Copying Machine

Do not dispose of this copier yourself. Contact your service centre, who can arrange for its safe disposal. If you change the place of installation, please contact your service centre.

CAUTION: Paper Capacity for the Exit Tray

The exit tray capacity is max. 100 sheets/ 40 sheets (A3, B4 only). If a copy run of more than 100/40 is required, be sure to remove the copies from the exit tray before the maximum capacity is reached. Failure to do so will cause the copier to jam.

2 - 8

Requirements for Safe Use (continued)

Section 2 : Safety Information

Precautions for Routine Handling (continued)

CAUTION: Finisher Paper Capacity

The FS-107 Finisher is equipped with two exit trays, which may be increased to three or four trays by installing the optional FT-107 Finisher Tray(s). Select an exit tray and output mode on the Output Mode Screen. To prevent paper misfeed, do not exceed the paper capacity of the Finisher.

When the total number of copies in the copy run exceeds the stated capacity, be sure to unload the exit tray whilst the copier is still copying. Failure to do so will cause the copier to jam. The following capacity is for 80g/m

Exit tray/Output mode

Non-sort 100 sheets

Exit tray 1

Exit tray 2

Exit tray/Output mode

Exit tray 1

Exit tray 2

Exit tray 3

Sort/Group Staple Non-sort Sort/Group Staple

Non-sort 100 sheets Sort/Group Staple Non-sort Sort/Group Staple Non-sort Sort/Group Staple

B6R A5R A4, B5 A3, B4

paper of the same size.

Paper size/Paper type

Thick/Thin

paper,

Transparency

100 sheets 100 sheets

–

100 sheets 100 sheets

– – –– –– ––

– – –– – –– –– –– –– –– ––

10 sets 10 sets

–

1,000 sheets

50 sets

Paper size/Paper type

100 sheets 100 sheets 100 sheets 100 sheets

10 sets 10 sets

–

100 sheets 100 sheets

–

10 sets

–

600 sheets 600 sheets

30 sets

100 sheets 100 sheets

10 sets

300 sheets 300 sheets

20 sets

100 sheets 100 sheets

10 sets

100 sheets 100 sheets

10 sets 200 sheets 200 sheets

15 sets

10 sheets 10 sheets

50 sheets

Thick/Thin

paper,

Transparency

10 sheets 10 sheets

50 sheets 50 sheets

Non-standard

size

–– ––

– –

Non-standard

size

–– ––

–

Safety

Information

Exit tray/Output mode

Non-sort 100 sheets

Exit tray 1

Exit tray 2

Exit tray 3

Exit tray 4

Sort/Group Staple Non-sort Sort/Group Staple Non-sort Sort/Group Staple Non-sort Sort/Group Staple

Paper size/Paper type

Thick/Thin

B6R A5R A4, B5 A3, B4

100 sheets 100 sheets

–

100 sheets 100 sheets

– –– – –– –– –– – –– –– –– – –– ––

10 sets 10 sets

–

100 sheets

–

10 sets

–

100 sheets 100 sheets

10 sets

–

100 sheets 100 sheets

10 sets

100 sheets 100 sheets

10 sets

100 sheets 100 sheets

10 sets 100 sheets 100 sheets

10 sets

paper,

Transparency

10 sheets 10 sheets

10 sheets

Non-standard

size

–– ––

–

––

2 - 9

Section 3: Machine Information

Machine Configuration

External Machine Items

Internal Machine Items

Standard/Optional Equipment

Control Panel Layout

Touch Screen

Basic Screen

Initial Settings

Automatic Settings

Auto/Reset Mode

Automatic Paper Selection (APS)

Automatic Magnification Selection (AMS)

Automatic Exposure (AE)

Automatic Tray Switching (ATS)

RADF Frame Erasure

Machine

Information

Machine

Configuration

Control Panel/

Touch Screen

Initial

Settings

Automatic

Settings

Service

Settings

Service Settings

Finisher-Paper Capacity

Key Operator Password

EKC Master Key Code

Weekly Timer Master Key Code

Weekly Timer Key in Help Screen

Control Panel Contrast Key in Help Screen

Staple Sheet Capacity

Notice Message: ADD TONER/ PM CALL

Section 3 : Machine Information

Machine Configuration

External Machine Items

External Machine

!8 LCD touch screen

!7 Power switch

!6 Finisher (FS-107)

(option)

!5 Front door

of Finisher

!4 Front door

of main body

!3 Main power switch

Left rear side of main body

!0 Tray 3

!1 Tray 4

!9 Control panel

q Platen cover (option)

w RADF (option)

e Work table (Option)

r Key counter

(Option)

t Multi-sheet

bypass tray

y Right side door

of Main body

u Tray 1 i Tray 2

o Right side door

of Drawer base

DB-209

3 - 2

!0 Tray 3

DB-409

o Right side door

of Drawer base

!2 Storage

DK-109

Section 3 : Machine Information

Machine Configuration (continued)

External Machine Items (contninued)

q Platen cover (option) covers documents to be copied and holds them in place. w RADF (Reversing Automatic Document Feeder) (option) automatically feeds

multiple originals one at a time to the platen glass for copying.

e Work table (option) provides a convenient workspace for documents both before

and after copying.

r Key counter (option) manages the number of copies made on the machine. t Multi-sheet bypass tray used for small quantity copying onto plain paper or special

paper.

y Right side door of main body opens to allow removal of mishandled paper or

cleaning the transfer/separator electrode wire.

u Tray 1 (universal tray) is user adjustable and holds 500 sheets from B4 to A5R. i Tray 2 (universal tray) is user adjustable and holds 500 sheets from A3 to A5R. o Right side door of Drawer base opens to allow removal of mishandled paper. !0 Tray 3 (DB-209 universal tray) (option) is user adjustable and holds 500 sheets from

A3 to A5R.

!0 Tray 3 (DB-409 fixed tray) (option) is initially fixed at A4 and holds 1,500 sheets. The

fixed size can be reset to 8.5"x11", 8.5"x11"R, B5, or B5R, A4R by service.

!1 Tray 4 (DB-209 universal tray) (option) is user adjustable and holds 500 sheets from

A3 to A5R.

!2 Storage accommodates copy paper or copy materials. !3 Main power switch turns machine power On/Off to operate it as copier/scanner/

printer/facsimile.

!4 Front door of main body opens to the internal copier to allow clearing of mishandled

paper, replenishing of toner or cleaning the corona wire.

!5 Front door of Finisher opens to the internal finisher to allow clearing of mishandled

paper or inserting new staple cartridge.

!6 FS-107 Finisher (option) sorts, staples, and groups copies into finished sets. !7 Power switch turns copier power On/Off when pressed. !8 LCD touch screen displays interactive operation screens. !9 Control panel controls copier operations.

Machine

Information

Machine

Configuration

3 - 3

Section 3 : Machine Information

Machine Configuration (continued)

Internal Machine Items

Internal Machine

w Finisher conveyance unit

q Finisher knob

e Toner bottle cover

i Fixing unit guide 5

o Conveyance

u Transfer/Separator wire

cleaning lever

unit cover 6

!0 Lever 1 !1 Lever 2 !2 Cover 3 !3 Lever 7

r Writing unit glass

cleaning knob

t Corona wire cleaning knob

y Developing unit

!4 ADU

!5 Lever 4

q Finisher knob can be turned to ease removal of mishandled paper in the Finisher. w Finisher conveyance unit can be opened to ease removal of mishandled paper in

the Finisher.

e Toner bottle cover is to be opened when supplying toner. r Writing unit glass cleaning knob is withdrawn to clean the writing unit glass. t Corona wire cleaning knob is withdrawn to clean the corona wire. y Developing unit prints images to the drum, and needs to be replaced perodically. u Transfer/Separator wire cleaning lever forms the copy image. i Fixing unit guide 5 uses the toner onto the copy paper, and is to be opened for

removal of mishandled paper.

o Conveyance unit cover 6 passes the paper through the drum unit, and is to be

opened for removal of mishandled paper.

!0 Lever 1 can be opened for removal of mishandled paper. !1 Lever 2 can be opened to release the pressure rollers for removal of mishandled

paper.

!2 Cover 3 can be opened for removal of mishandled paper. !3 Lever 7 can be opened for removal of mishandled paper. !4 ADU is used for stackless duplex copying. !5 Lever 4 can be opened for removal of mishandled paper in ADU.

3 - 4

Machine Configuration (continued)

Standard/Optional Equipment

DF-314

FT-107

FS-107

Section 3 : Machine Information

Platen cover

Machine

Information

Machine

Configuration

Main body

DK-109 DB-209 DB-409

3 - 5

Section 3 : Machine Information

Control Panel Layout

q r

HELP

CHECK

APPLICATION

OUTPUT

AUTO RESET

!4!5!6 !3 !2 !1 !0

DATA

SCANNER / PRINTER

yt u i ow e

2 31

564

897

CLEAR QTY.

FAX

COPY

INTERRUPT

STOP/CLEAR

START

q LCD TOUCH SCREEN displays machine and copying status; help information;

interactive screens; and touch keys for selecting all functions.

w CHECK displays a screen showing all settings that are selected for the current job. e HELP displays a screen with help for the currently selected function or to access the

Key Operator Mode Screen.

r DATA blinks while receiving print data in printer mode, then lights after completing

it.

t KEYPAD enters numeric values. y SCANNER/PRINTER switches the machine operation mode to scanner and printer

in turn.

u FAX switches the machine operation mode to facsimile. i COPY switches the machine operation mode to copy. o INTERRUPT stops copying/facsimile/printing/scanning in progress to allow a simple

copying job.

!0 STOP/CLEAR stops the copying sequence; deletes the stored memory. !1 START activates scanning or copying. !2 CLEAR QTY. allows resetting of print quantity. !3 [✽] (COUNTER) displays the Counter List Screen or accesses programming modes

for setting special functions.

!4 AUTO RESET restores copier to automatic mode settings or to key operator settings. !5 OUTPUT displays screens for selecting an Exit tray, Sort/Staple/Group mode in the

machine with Finisher, or selecting Rotation+sort/Rotation+group/Group mode in the machine without Finisher.

!6 APPLICATION displays a menu screen for selecting special application functions,

or displays screens for selecting Job Store/ Job Recall functions.

3 - 6

Section 3 : Machine Information

Touch Screen

The touch screen is an LCD that displays interactive screens with touch sensitive keys for making copy job selections. Selections are highlighted at the touch. The screens also work with the conventional control panel keys.

CAUTION:

The touch screen of the control panel is covered with glass. Do not drop heavy items on the glass, or put excess weight or pressure on it; otherwise the glass may break or become scratched.

After the main power switch and power switch are turned on, the Konica name displays in a few moments, until initial machine settings are established. Then, the message “Warming up” displays on the Basic Screen, until the fixing temperature is reached.

NOTE:

When turning the main power switch OFF then ON, wait for 3 seconds or longer before turning it ON again; otherwise the copier may not function normally.

When the Basic Screen is displayed, the touch screen becomes interactive. The interactive condition enables you to communicate directly with the copier system simply by touching keys displayed on the screen; or by pressing conventional keys, as required. In addition, the screens automatically display information regarding machine and copying status. Additional help is available any time with the [ from any screen, except from Job Memory or Key Operator Mode Screen.

HELP] key, which can be pressed

Basic Screen

The Basic Screen displays during warming up. The initial settings show on the next page. Except for Print Quantity, all initial settings can be changed by the key operator. The following modes can be accessed from this screen: Copy Mode, Copy Density, Lens Mode, Paper Size.

Machine

Information

Control Panel/

Touch Screen

3 - 7

Section 3 : Machine Information

Initial Settings

Initial settings represent the initial condition when power is turned on; when EKC password is set; or when Auto/Reset mode is restored, either manually or automatically.

Print Quantity; 1 Magnification Ratio: 1:1 (key operator setting) Copy mode: 1s1 mode (key operator setting) AE: (Automatic Exposure) : ON (key operator setting) APS: (Automatic Paper Selection): ON (key operator setting)

Machine with RADF

RADF: ON (key operator setting)

Machine with Finisher

Finisher: Sort on Exit tray 1 (key operator setting)

3 - 8

+ 208 hidden pages