Komatsu PC2000-8 User Manual

www.Komatsu.com
CEN00130-03 Materials and specifications are subject to change without notice.
is a trademark of Komatsu Ltd. Japan.
Printed in Japan 200901 IP.As(10)
HORSEPOWER
Gross: 728 kW 976 HP @ 1800 rpm
Net: 713 kW 956 HP @ 1800 rpm
Backhoe: 200000–204120 kg
440,920–450,000 lb
Loading shovel: 195000 kg
429,900 lb
Photo may include optional equipment.
PC2000-8 BACKHOE PC2000-8 LOADIN G SHOVEL
PC
2000
HYDRAULIC EXCAVATOR
2
WALK-AROUND
H YDRAULIC E XCAVATOR
HYDRAULIC EXCAVATOR
PC2000-8
PC2000-8
HORSEPOWER
Gross: 728 kW 976 HP @ 1800 rpm
Net: 713 kW 956 HP @ 1800 rpm
OPERATING WEIGHT
Backhoe
200000 – 204120 kg
440,920 – 450,000 lb
Loading shovel
195000 kg
429,900 lb
Photo may include optional equipment.
3
Productivity and Economy
Fuel Efficient Machine Achieved by Total Power Management and Advanced Hydraulic System Fuel Consumption at Economy Mode 10% Reduced (compared with PC1800-6)
• Hydraulic power loss reduced with advanced hydraulic system
• On-demand fan speed and engine output control system
• Equipped with electronically controlled variable speed fans
Powerful and Economical Engine Komatsu SAA12V140E-3 Engine with an Output of 713 kW (956 HP) Controlled by Efficient Power Management System
• Auto-deceleration and auto-idling system
• Two work modes; Power and Economy
Ecology
EPA Tier 2 Emission Certified Komatsu Engine
New Technology Produces Remarkably Low Environmental Noise
Dynamic Noise 8 dB lower than PC1800-6
• Power module packaging and noise absorbing blades trap noise inside
• 3-D hybrid fan minimizes air turbulence noise
See pages 4, 5.
Easy Repair and Maintenance
Low R&M Cost Sustained by Simplified and Reliable System with Long Service Life
Simplified and Durable Structure
• Single engine and PTO drive two Komatsu HPV375+375 pumps
• Simplified travel unit with single motor (each side)
• Reinforced track components
• Long life oil and filters
• Extended life of rubber components achieved by lowering hydraulic oil
temperature
Power Module Makes Installation and Removal of Components Easier, and Reduces Overhaul Hours and Cost
Service Friendly Design
• Maintenance deck surrounding the power module
• Drain ports accessible from the ground level
• Concentration of filters
• Large fuel tank enables 24 hours continuous machine operation
• Auto-greasing system including bucket pins with 200 liter
52.8 U.S.gal grease tank
VHMS Monitors the Machine Condition and Minimizes Machine Down Time
See pages 6, 7, 8 and 9.
Operator Comfort
Newly Designed Mining Shovel Cab Provides Comfortable Operation
• Excellent operational visibility with extended front windshield and large twin wiper
• Extremely low noise and vibration
Dynamic in-cab noise reduced to the same level as passenger cars
• Rugged OPG top guard integrated into the cab
• Easy-to-see and easy-to-use 7-inch TFT-LCD large monitor
• Comfortable air-suspension seat
• Automatic air conditioner
• Highly pressurized cab
Bulkhead between Pump Room and Engine
Emergency Stop Devices
Interconnected Horn and Flashing Light
See pages 10, 11, 12 and 13.
54
PRODUCTIVITY, ECONOMY & ECOLOGY
HYDRAULIC EXCAVATOR
PC2000-8
Controller for hydraulic pressure management
Controller for engine control (2 pieces)
PTO
Komatsu SAA12V140E engine
Automatic variable speed fan (for radiator)
Large LCD monitor
Control valves
Automatic variable speed fan (for oil cooler)
Enlarged main pump
Fan pump
ON-DEMAND POWER OPERATION SYSTEM
On-demand fan speed and engine output control system
Controls the rotational speed of the fan according to the hydraulic oil and coolant temperature, and varies the engine output depending on the fan speed.
On-demand power control system
Controls pump absorbing horsepower and engine output automatically according to the job.
All-out power delivery system
Outputs all-out engine power when the heavy lift mode and travel is selected.
Komatsu Technology
Komatsu develops and produces all major
components, such as engines, electronics
and hydraulic components, in house.
With this “Komatsu Technology” and adding
customer feedback, Komatsu is achieving
great advancements in technology.
To achieve both high levels of productivity and
economical performance, Komatsu has
developed the main components with a total
control system. The result is a new generation
of high performance and economical
excavators.
H YDRAULIC E XC AVATO R
PC2000-8
In complete pursuit of total cost reduction and eco-friendliness Evolutionary Komatsu technologies
Powerful and Fuel Efficient Machine achieved by Total Power Management
PC2000-8 is equipped with the new Komatsu
SAA12V140E engine that features clean, fuel
efficient and powerful performance. Power
losses in hydraulic system, cooling fan and
PTO are reduced. Total Power Management
using On-demand Power Control System
succeeds in drastically reducing the fuel
consumption per hour. The machine has
enhanced functions that contribute to energy-
saving operation including adjustable ‘E
mode’ and ‘Eco-gauge’. PC2000-8 is a new
generation clean and economical machine.
High Power Komatsu Engine 713 kW (956 HP)
Equipped with the high efficiency
turbocharger with large air-to-air
aftercooler, the engine delivers high
output of 713 kW (956 HP). The ample
engine power enables an increase in
work efficiency. The clean engine is
Tier 2 emission certified in USA (EPA).
Heavy Lift Mode
Turning the heavy lift mode switch on
activates the all-out power delivery
system to increase the lifting force of
the boom. This mode is beneficial
when handling rock and during heavy
lifting applications.
Advanced Environmentally Friendly Features
Eco-gauge
The Eco-gauge is provided on the right
side of the monitor screen for energy
saving operation. The gauge informs
the operator of cumulative achievement
to a predetermined fuel consumption
target. By keeping the gauge indication
within the green range, the operator
can perform fuel-efficient operation to
meet the target value.
Idling caution
To prevent unnecessary fuel
consumption, an idling caution is
displayed on the monitor when the
engine idles for 5 minutes or more.
Auto deceleration and auto idling
system
The machine is equipped with the auto
deceleration system (1400 rpm),
reducing operating noise as well as
fuel consumption. The auto idling
system enables the engine idling
speed to be set at a lower speed.
Power module packaging for ultra
low-noise operation
Noise sources such as the engine,
cooling fan, and hydraulic pumps are
packaged in the machinery house.
Large sound absorbing blades
attached on the air intake and exhaust
outlet block noise transmission.
Combined with the three dimensions
hybrid cooling fan, the machine
realizes environmently-friendly
operation with amazingly low-noise.
Selectable Working Modes
Two established work modes are
further improved. You can select
Power or Economy modes using a
one-touch operation on the monitor
panel depending on workloads.
Two E mode settings available,
enabling the operator to select
optimum mode that delivers the best
combination of production and fuel
efficiency considering working
conditions.
Eco-gauge
Fuel consumption at E mode 10% reduced
Compared with the PC1800-6 at DH mode and 100% working efficiency.
Fuel consumption varies depending on job conditions.
Working mode selection switch
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