Komatsu PC12R-8, PC15R-8 User Manual

40-28
PC15R-8

CONTENTS

10 STRUCTURE AND FUNCTION ............................................. 10-1
20 TESTING AND ADJUSTING ................................................ 20-1
30 REMOVAL AND INSTALLATION ........................................... 30-1
40 MAINTENANCE STANDARD ............................................... 40-1
PC12R-8 PC15R-8
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00-2
PC12R-8 PC15R-8
The affected pages are indicated by the use of the following marks. It is requested that necessary ac­tions be taken to these pages according to table below.
Mark Indication Action required
C Page to be newly
Add
Mark Page
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10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-25 10-26
Time of revision
Mark Page
10-27 10-28 10-29 10-30 10-31 10-32 10-33 10-34 10-35 10-36 10-37 10-38 10-39 10-40 10-41 10-42 10-43 10-44 10-45 10-46 10-47 10-48 10-49 10-50 10-51 10-52 10-53 10-54 10-55 10-56 10-57 10-58 10-59 10-60 10-61 10-62 10-63 10-64 10-65 10-66 10-67
Pages having no marks are those previously revised or made additions.

LIST OF REVISED PAGES

Time of revision
Mark Page
Time of revision
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c Page to be replaced
( ) Page to be delete
Mark Page
Time of revision
10-109 10-110 10-111 10-112 10-113 10-114
20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-12 20-13 20-14 20-15 20-16 20-17 20-18 20-19 20-20 20-21 20-22 20-23 20-24 20-25 20-26 20-27 20-28 20-29 20-30 20-31 20-32 20-33 20-34
Replace
Discard
Mark Page
20-35 20-36 20-37 20-38 20-39 20-40 20-41 20-42 20-43 20-44 20-45 20-46 20-47 20-48 20-49 20-50 20-51 20-52 20-53 20-54 20-55 20-56 20-57 20-58 20-59 20-60 20-61 20-62 20-63 20-64
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PC12R-8 PC15R-8
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30-68 30-69 30-70 30-71 30-72 30-73 30-74 30-75 30-76 30-77 30-78 30-79 30-80 30-81 30-82
40-1 40-2 40-3 40-4 40-5 40-6 40-7 40-8 40-9 40-10 40-11 40-12 40-13 40-14 40-15 40-16 40-17 40-18 40-19 40-20 40-21 40-22 40-23 40-24 40-25 40-26 40-27 40-28 40-29 40-30 40-31 40-32 40-33 40-34 40-35 40-36 40-37 40-38 40-39 40-40
PC12R-8 PC15R-8
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine. The service and repair techniques recommended by Komatsu Utility and describe in this manual are both effective and safe methods of operation. Some of these operations require the use of tools specially designed by Komatsu Utility for the purpose.
To prevent injury to workers, the symbols ual. The cautions accompanying these symbols should always be carefully followed. If any danger arises or may possibly arise, first consider safety, and take necessary steps to face.
and are used to mark safety precautions in this man-

SAFETY

GENERAL PRECAUTIONS
Mistakes in operation extremely dangerous. Read all the Operation and Maintenance Manual care­fully BEFORE operating the machine.
1. Before carrying out any greasing or repairs, read all the precautions written on the decals which are suck on the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
. Always wear safety glasses when hitting parts
with a hammer.
. Always wear safety glasses when grinding
parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator's compartment.
5. Keep all tools in good condition and learn the cor­rect way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
PREPARATIONS FOR WORK
7. Before adding or making any repairs, park the ma­chine on hard, level ground, and block the tracks to prevent the machine from moving.
8. Before starting work, lower blade, bucket or any other work equipment to the ground. If this is not possible, use blocks to prevent the work equipment from falling down. In addition, be sure to lock all the control levers and hang warning sign on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before start­ing work.
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing.
PRECAUTIONS DURING WORK
11. When removing the oil filler cap, drain plug or hy­draulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing components of the hydraulic circuit and engine cooling circuit, first remove the pressure completely from the cir­cuit.
12. The water and oil in the circuits are not hot when the engine in stopped, so be careful not to get burned. Wait for the oil water to cool before carrying out any work on the cooling water circuits.
PC12R-8 PC15R-8
00-3
13. Before starting work, remove the leads from the battery. Always remove the lead from the negative ( ± ) terminal first.
14. When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage. Always use lifting equipment which has ample ca­pacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the component from hitting any other part. Do not work with any part still raised by the hoist or crane.
15. When removing covers which are under internal pressure or under pressure from a spring, always leave two bolts in position on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove.
16. When removing components, be careful not to break or damage the wiring. Damage wiring may cause electrical fires.
17. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips on to the floor, wipe it up immediately. Fuel or oil on the floor can cause you to slip, or can even start fires.
24. Take sure when removing or installing tracks. When removing the track, the track separates suddenly, so never let anyone stand at either end of the track.
18. As a general rule, do not use gasoline to wash parts. In particular, use only the minimum of gaso­line when washing electrical parts.
19. Be sure to assemble all parts again in their origi­nal places. Replace any damage parts with new parts. When installing hoses and wires, be sure that they will not be damaged by conctat with other parts when the machine is being operated.
20. When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dan­gerous, so be extremely careful when installing tubes for high pressure circuits. Also, check that connecting parts are correctly tightened.
21. When assembling or installing parts, always use specified tightening torques. When installing the parts which vibrate violently or rotate at high speed, be particulary careful to check that they are correctly installed.
22. When aligning two holes, never insert your fingers or hand.
23. When measuring hydraulic pressure, check that the measuring tool is correctly assembled before taking any measurement.
00-4
PC12R-8 PC15R-8

FOREWORD

This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an ac­curate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
The manual is divided into chapters on each main group of components; these chapters are further divided into the following sections.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an under­standing of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This sections explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any notice. Contact your Komatsu Utility distributor for the latest information.
PC12R-8 PC15R-8
00-5

HOW TO READ THE SHOP MANUAL

HOW TO READ THE SHOP MANUAL
VOLUMES
Shop manual are issued as a guide to carry out re­pairs. These various volumes are designed to avoid duplicating the same information.
DISTRIBUTION AND UPDATING
Any additions, amendments or other changes will be sent to Komatsu Utility distributors. Get the most up-to-date information before you start any work.
FILING METHOD
1. See the page number on the bottom of the page. File the pages in correct order.
2. Following examples show you how to read the page number.
Example
10 - 3
Item number (10. Structure and function)
Consecutive page number for each item
3. Additional pages: additional pages are indicated by a hyphen (-) and number after the page num­ber. Fle as in the example. Example:
10-4 10-4-1 10-4-2
] Added pages
10-5
SYMBOLS
In order to make the shop manual greatly chelpful, important points about safety and quality are marked with the following symbols.
Symbol Item Remarks
Special safety precautions are ne­cessary when performing the work.
Safety
Caution
Weight
Tightening
torque
Coat
Oil, water
Drain
Extra special safety precautions are necessary when performing the work because it is under inter­nal pressure.
Special technical precautions or other precautions for preserving standards are necessary when performing the work.
Weight of parts or systems. Caution necessary when selecting hoisting wire, or when working posture is important, etc.
Parts that require special attention for the tightening torque during as­sembly.
Parts to be coated with adhesives and lubricants etc.
Places where oil, water or fuel must be added, and their quantity.
Places where oil or water must be drained, and quantity to be drained.
REVISED EDITION MARK
(123....)
When a manual is revised, an edition mark is re-
corded on the bottom outside corner of the pages.
REVISIONS
Revised pages are shown on the LIST OF RE­VISED PAGES between the title page and SAFETY page.
00-6
PC12R-8 PC15R-8

HOISTING INSTRUCTIONS

HOISTING INSTRUCTIONS
Heavy parts (25 kg or more) must be lifted with a hoist etc. In the Disassembly and As- sembly section, every part weighing 25 kg or more is clearly indicated with the symbol
1. If a part cannot be smoothly removed from the machine by hoisting, the following checks should be made:
. Check for removal of all bolts fastening the part
to the relative parts.
. Check for any part causing interference with
the part to be removed.
2. Wire ropes
1) Use adequate ropes depending on the weight of parts to be hoisted, referring to the table be­low:
WIRE ROPES
(Standard «S» or «Z» twist ropes
without galvanizing)
Rope diameter (mm) Allowable load (tons)
10
11.2
12.5
14
16
18
20
22.4
1.0
1.4
1.6
2.2
2.8
3.6
4.4
5.6
ing, and a serious accident can result. Hooks have maximum strength at the middle portion.
3) Do not sling a heavy load with one rope alone, but sling with two or more ropes symmetrically wound on to the load.
Slinging with one rope may cause turning of the load during hoisting, untwisting of the rope, or slipping of the rope from its original winding position on the load, which can cause dangerous accidents.
4) Do not sling a heavy load with ropes forming a wide hanging angle from the hook. When hoisting a load with two or more ropes, the force subjected to each rope will increase with the hanging angles. The table below shows the variation of allow­able load (kg) when hoisting is made with two ropes, each of which is allowed to sling up to 1000 kg vertically, at various handing angles. When two ropes sling a load vertically, up to 2000 kg of total weight can be suspended. This weight becomes 1000 kg when two ropes make a 120ë hanging angle. On the other hand, two ropes are subjected to an excessive force as large as 4000 kg if they sling a 2000 kg load at a lifting angle of 150ë.
30
40
50
60
The allowable load value is estimated to be one-sixth or one-seventh of the breaking strength of the rope used.
2) Sling wire ropes from the middle portion of the hook. Slinging near the edge of the hook may cause the rope to slip off the hook during hoist-
10.0
18.0
28.0
40.0
PC12R-8 PC15R-8
00-7

STANDARD TIGHTENING TORQUE

STANDARD TIGHTENING TORQUE
The following charts give the standard tightening torques of bolts and nuts. Exceptions are given in sections of «Dis­assembly and Assembly».
1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUT
Width across flat
Thread diameter
of bolts
(mm)
Pitch of
bolts (mm)
(mm)
kgm Nm kgm Nm
10
12
14
16
18
20
22
24
27
30
33
36
6
8
1
1.25
1.5
1.75
2
2
2.5
2.5
2.5
3
3
3.5
3.5
4
10
13
17
19
22
24
27
30
32
36
41
46
50
55
5
6
8
10
12
14
14
17
17
19
19
22
24
27
0.96w0.1
2.3w0.2
4.6w0.5
7.8w0.8
12.5w1
19.5w2
27w3
38w4
52w6
66w7
96w10
131w14
177w20
230w25
9.5w1
23w2
45w4.9
77w8
122w13
191w21
262w28
372w40
511w57
644w70
945w100
1287w140
1740w200
2250w250
1.3w0.15
3.2w0.3
6.5w0.6
11w1
17.5w2
27w3
37w4
53w6
73w8
92w10
135w15
184w20
250w27
320w35
13.5w1.5
32.2w3.5
63w6.5
108w11
172w18
268w29
366w36
524w57
719w80
905w98
1329w140
1810w190
2455w270
3150w350
39
This torque table does not apply to bolts or nuts which have to fasten nylon or other parts non-ferrous metal washer.
. Nm (Newton meter): 1 Nm = 0.102 kgm
4
60
Ð
295w33
2900w330
410w45
00-8
4050w450
PC12R-8 PC15R-8
STANDARD TIGHTENING TORQUE
2. TIGHTENING TORQUE FOR NUTS OF FLARED
Use these torques for nut part of flared.
Thread diameter
of nut part
(mm)
1/2" - 20
9/16" - 18
3/4" - 16 7/8" - 14
1
1.
/16"-12
5
/16"-12
1.
5/8"
1.
-12 22 33
Width across flats
of nut part
(mm)
17 17 22 27 32 38 50 27 41
TIGHTENING TORQUE
kgm Nm
2.6w0.5 4w0.5
6.7w2 8w2
9.7w3
17w3 20w5
8w2
20w5
25.5w4.9
39.2w4.9
65.7w19.6
78.5w19.6
95.15w29.4
166.7w29.4
196.2w49
78.5w19.6
196.2w49

COATING MATERIALS

The recommended coating materials prescribed in Komatsu Utility Shop Manuals are listed below:
Nomenclature Code Applications
Used for low resistance locking of screws, check nuts and adjustment nuts.
To prevent the loosening of bolts, nuts and plugs and the leakage of oil. Used for medium resistance locking of screws and nuts of every type, and for locking keys and bearings.
Used for high resistant of threaded parts that can be removed with normal tools.
Used for high resistant locking and for sealing threaded parts, bolts and stud bolts.
Used for sealing the union threads for hydraulic tubes.
Used for sealing rather exact plane surfaces when the option of possible future dismantling is required.
Used for high resistant locking of mechanical components that can be removed only after heating
Used to lock cylindrical couplings and for the permanent locking of threaded parts, and also to lock shafts to bearings, gears, pulleys, pins, bushings, etc.
Used by itself on mounting surface on the final drive and transmission cases. (Clearance between flange surfaces within 0.2 mm).
Used by itself on mounting flat surface (Clearance between surfaces within 0.5 mm)
Applied to bearings, sliding parts and oil seals for lubrication, rust prevention and facilitation of assembling work.
Used for protecting battery electrode terminals from corrosion.
Adhesives
Gasket sealant
Grease (Lithium grease)
Vaseline
Loctite 222
Loctite 242
Loctite 262
Loctite 270
Loctite 542
Loctite 573
Loctite 601
Loctite 675
Loctite 510
Loctite 518
ASL800050
±
PC12R-8 PC15R-8
00-9

ELECTRIC WIRE CODE

CABLE
ELECTRIC WIRE CODE
In the wiring diagrams various colours and symbols are employed to indicate the thickness of wires. This wire code table will help you understand WIRING DIAGRAMS. Example: R -N 1.5 indicates a cable having a nominal number 1.5 and red coating with black stripe.
CLASSIFICATION BY THICKNESS
Nominal
number
0.8 11 030 0.78 2.80 8 Instruments, sensor
1 14 0.30 0.99 2.80 11 Warning light, light etc.
1.5 21 0.30 1.48 3.35 14 Working beam, solenoid valve, etc.
2.5 35 0.30 2.47 3.80 20 Control panel, etc.
4 56 0.30 3.95 4.60 28 Pre-heating
6 84 0.30 5.93 5.20 37 Control panel
25 189 0.4 23.75 9.3 100 Ground - Starter motor
Number
strands
Copper wire
ù of strands
(mm)
Cross section
(mm
2
)
Cable O.D.
(mm)
Current rating
(A)
Applicable circuit
CLASSIFICATION BY COLOUR AND CODE
Primary Auxiliary
Code A A ±R A/R A ± G A/G A ±B A/B A ±N A/N
Colour Light blue Light blue - Red Light blue - Yellow Light blue - White Light blue - Black
Code B B ± R B/R B± N B/N ÐÐÐÐ
Colour White White - Red White - Black Ð Ð
Code C C± N C/N C ± L C/L C ±V C/V Ð Ð
Colour Orange Orange - Black Orange - Blue Orange - Green Ð
Code G G ±V G/V G ± N G/N G ± R G/R Ð Ð
Colour Yellow Yellow - Green Yellow - Black Yellow - Red Ð
Code H H ±R H/R H ±N H/N H ±L H/L Ð Ð
Colour Gray Gray - Red Gray - Black Gray - Blue Ð
Code L L ± R L/R L ± B L/B L ± N L/N L ± G L/G
Colour Blue Blue - Red Blue - White Blue - Black Blue - Yellow
Code M M ±N M/N M ± V M/V ÐÐÐÐ
Colour Brown Brown - Black Brown - Green Ð Ð
Code R R ± C R/C R ± V R/V R ± N R/N R± B R/B
Colour Red Red - Orange Red - Green Red - Black Red - White
Code S S ±N S/N Ð РРРРР
Colour Pink Pink - Black Ð Ð Ð
Code V V ±N V/N Ð РРРРР
Colour Green Green - Black Ð Ð Ð
Code Z Z ± G Z/G Ð РРРРР
Colour Violet Violet - Yellow Ð Ð Ð
COMPOSITION OF THE COLOURS
The coloration of two-colour wires is indicated by the composition of the symbols listed. Example: G-V = Yellow-Green with longitudinal colouring.
G/V = Yellow-Green with transversal colouring.
00-10
PC12R-8 PC15R-8

WEIGHT TABLE

This weight table is a guide for use when transporting or handling components.
Unit: kg
Machine model PC12R-8 PC15R-8
From serial no. F31605- F22426-
Engine assembly (dry)
. Engine . Engine support . Power train . Pump
Radiator - exchanger 6 6
Revolving frame 620 620
Cabin 180 180
Canopy 70 70
Seat support 37 37
Seat 17 17
Platform 55
Engine hood 4 4
Fuel tank (without fuel) 2.5 2.5
Hydraulic tank (without hydraulic oil) 16 16
Control valve 32 32
Rear counterweight 48 48
Lateral counterweight 23+23 23+23
Swing motor 27 27
Swivel joint 5.5 5.5
Track frame assembly 770 (720) 770 (720)
Track roller 3x6 3x6
Idler assy. 17 17
Final drive 17 17
Sprocket 55
Swing circle 20 20
Track shoe
. Steel track shoe L=230 mm . Rubber track shoe
Swing bracket 22 22
Boom 48 51
Arm
. Standard . Long arm
Bucket (standard) 21 22
Blade 43 54
Boom cylinder 10.7 12
Arm cylinder 10 11
Bucket cylinder 9 9
Boom swing cylinder 10 10
Blade cylinder 6.8 11
100
77
7 8
5.3
70x2 45x2
23 36
112
77
7 8
19
70x2 45x2
25 38
( ): For rubber track shoe
PC12R-8 PC15R-8
00-11

TABLE OF OIL AND COOLANT QUANTITIES

RESERVOIR
Crankcase sump 2.8 2.8
Hydraulic circuit 24 22
Final drive (each)
KIND OF
FLUID
AMBIENT TEMPERATURE CAPACITY (
±20 ±10 0 10 20 30ëC
SAE 10W
SAE 20W-20
SAE 30
SAE 40
SAE 10W
SAE 10W
Specified Refill
0.4 0.4
< )
]
Fuel tank
Engine coolant system
FUEL 20 Ð
WATER+
ANTI-FREEZE
WATER 3.2 Ð
PERMANENT
LIQUID
ASTM D975 N. 2
3.2 Ð
3.2 Ð
] ASTM D975 N. 1
ASTM: America Society of Testing and Materials SAE: Society of Automotive Engineers API: American Petroleum Institute MIL: USA Military Specification CCMC: Common Market Constructors Committe
Specified capacity: Total amount of oil including oil for components and oil in piping. Refill capacity: Amount of oil needed to refill system during normal inspection and maintenance.
NOTE:
(1) When fuel sulphur content is less than 0.5%,
change oil in the oil pan ebery periodic mainte­nance hours described in operation and mainte­nance manual. Change oil according to the following table if fuel sulphur content is above 0.5%.
Fuel sulphur content
0.5 to 1.0% 1/2 of regular interval
Above 1.0% 1/4 of regular interval
Oil change interval in engine oil
pan
(3) Use classification CD as engine oil, if use classifi-
cation CC, reduce the engine oil change interval to half.
(4) Use original products, which have characteristics
specifically formulated and approved for the en­gine, the hydraulic circuit of equipment and for re­ductions.
(2) When starting the engine is weathers temperature
below 0ëC, be sure to use engine oil SAE 10W, SAE 20W-20, even if weather temperature goes up to 10ëC day time.
00-12
PC12R-8 PC15R-8
GROUP
10
40-28
PC15R-8
STRUCTURE AND FUNCTION
Power train
PC12R-8.............................................. 2
PC15R-8.............................................. 3
Swing circle............................................. 4
Swing motor . . .......................................... 5
Final drive .............................................. 6
Track frame and recoil spring......................... 7
Steel shoe .............................................. 7
Rubber shoe . .. ......................................... 8
Variable gauge track frame and recoil spring ... . . .. 9
Rubber shoe . .. ........................................ 10
Carrier roller . . .........................................10
Steel shoe ............................................. 10
Hydraulic system PC12R-8. . ......................... 13
Hydraulic system PC15R-8. . ......................... 15
Hydraulic circuit diagram PC12R-8.................. 17
Hydraulic circuit diagram PC12R-8 MISTRAL
(with travel increment) . . . .............................19
Hydraulic circuit diagram PC12R-8 HS
(with variable gauge undercarriage) .................21
Hydraulic circuit diagram PC12R-8 MISTRAL HS (with variable gauge undercarriage and
travel increment) . . ....................................23
Hydraulic circuit diagram PC15R-8.................. 25
Hydraulic circuit diagram PC15R-8 HS
(with variable gauge undercarriage) .................27
Hydraulic circuit diagram (equipment) . . .. . ......... 28
Hydraulic pump ....................................... 29
PC12R-8.............................................30
PC15R-8.............................................30
Control valve
PC12R-8.............................................34
PC12R-8 MISTRAL (with travel increment)....... 34
Control valve
PC12R-8 HS
(with variable gauge undercarriage) ... . .. . .......36
PC12R-8 MISTRAL HS
(with variable gauge undercarriage and
travel increment) .................................... 36
CLSS ................................................... 44
Control valve
PC15R-8 .. ...........................................62
PC15R-8 HS
(with variable gauge undercarriage). . .............64
CLSS ... ................................................72
Swivel joint
PC12R-8 .. ...........................................89
PC12R-8 MISTRAL (with travel increment) ... . .. . 90
PC15R-8 .. ...........................................90
PC12R-8 HS
(with variable gauge undercarriage). . .............91
PC12R-8 MISTRAL HS
(with variable gauge undercarriage and
travel increment) ....................................91
PC15R-8 HS
(with variable gauge undercarriage). . .............91
Travel motor
PC12R-8 .. ...........................................92
PC12R-8 (with travel increment). . ... . .............93
PC15R-8 .. ...........................................93
Cylinders ...............................................95
Variable gauge undercarriage.. . ... . .. . . .............98
Valve control ...........................................99
Accumulator ......................................... 100
PPC Valve . .......................................... 101
Solenoid valve ... . ................................... 106
Variable gauge undercarriage control . ............ 109
Safety valve .......................................... 110
Cutting shovel control valve ........................ 111
Electrical circuit diagram . .......................... 112
PC12R-8 PC15R-8
10-1

POWER TRAIN

PC12R-8
1
2
3
1. Swing motor
2. Swing circle
3. Track shoe idler
4. Control valve
5. Travel increment valve (optional)
4
5
6
1
7
8
9
RKP00010
6. Swivel joint
7. Travel motor
8. Engine
9. Hydraulic pump
10-2
PC12R-8 PC15R-8
PC15R-8
1
2
1. Swing motor
2. Swing circle
3. Track shoe idler
4. Control valve
5. Travel increment valve
5
3
4
6
1
7
8
9
RKP00020
6. Swivel joint
7. Travel motor
8. Engine
9. Hydraulic pump
PC12R-8 PC15R-8
10-3

SWING CIRCLE

2
1
Sezione B -B
Section B - B
1
3
Sezione A - A
Section A - A
2
3
Sezione C - C
Section C - C
Sezione D- D
Section D - D
C
C
DD
A
4
A
4
B
B
RKP00510
1. Outer race
2. Ball bearing
3. Inner race
4. Seal
10-4
PC12R-8 PC15R-8

SWING MOTOR

a
b
c
T
BA
1. Safety valve
a - T Port - To hydraulic tank b - B Port - From control valve (B2 Port) c - A Port - From control valve (A2 Port)
11
RKP00940
SPECIFICATIONS:
Displacement: 195 cc/rev.
PC12R-8 PC15R-8
10-5

FINAL DRIVE

(H The figure represent PC12R-8)
1 2 3
1. Crankcase
2. N
o. 2 reduction gear
3. N
o. 1 reduction gear
4. N
o. 1 sun gear
5. Cover
6. Oil drainage plug
7. N
o. 1 planetary gear
8. N
o. 2 sun gear
9. Housing
4
5
6
987
RKP00800
SPECIFICATIONS PC12R-8
Reduction ratio: 1 ± 31.77
PC15R-8
Reduction ratio: 1 ± 37.22
10-6
PC12R-8 PC15R-8

TRACK FRAME AND RECOIL SPRING

For steel shoe
1
2
AA
6
5
4
3
8
Sezione A - A
Section A - A
1. Track frame
2. Upper idler
3. Sprocket
4. Lower idler
5. Shoe
PC12R-8 PC15R-8
2
9
10
6. Guard
7. Final drive
8. Track shoe idler
9. Recoil spring
10. Grease nipple
7
RKP00550
10-7
For rubber shoe
A
2
4
3
1
A
5
6
1. Track frame
2. Upper idler
3. Sprocket
4. Lower idler
10-8
Sezione A - A
Section A - A
2
7
8
RKP00560
5. Track shoe idler
6. Shoe
7. Final drive
8. Grease nipple
PC12R-8 PC15R-8

VARIABLE GAUGE TRACK FRAME AND RECOIL SPRING

1
2
AA
6
5
4
3
7
8
10
1. Track frame
2. Upper idler
3. Sprocket
4. Lower idler
5. Shoe
6. Guard
PC12R-8 PC15R-8
11
Sezione A - A
Section A - A
12
2
7. Variable gauge track
8. Variable gauge track cylinder
9. Final drive
10. Track shoe idler
11. Recoil spring
12. Grease nipple
9
RKP11340
10-9

CARRIER ROLLER

For steel shoe
1
2
For rubber shoe
6
5
3
4
RKP00030
1
2
1. Bearing
2. Spacer
3. Seal
10-10
6
5
4. Roller
5. Shaft
6. Snap ring
3
4
RKP00040
PC12R-8 PC15R-8

STEEL SHOE

1
3
7
6
2
4
5
RKP00050
1. Link shoe
2. Shoe
3. Cotter pin
4. Pin
PC12R-8 PC15R-8
5. Bushing
6. Master pin
7. Master housing
10-11
PAGE INTENTIONALLY
LEFT BLANK
10-12
PC12R-8 PC15R-8
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