Kohler SV590-0004, SV590-0002 Owner’s Manual
OWNER'S MANUAL
COURAGE_ SERIES
SV470, SV480, SV530, SV540, SV590, SV600
VERTICAL CRANKSHAFT
Safety Precautions
To ensure safe operation please read the following statements and understand their meaning.
Also refer to your equipment owner's manual for other important safety information. This manual
contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe oersonal injury,
death, or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury
or property damage if the caution is ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance information that is
important but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result
in injury to yourself and others.
WARNING
Explosive Fuel can cause fires and
severe burns.
Stop engine before filling fuel tank.
Explosive FueH
Gasoline is extremely flammable
and its vapors can explode ff
ignited. Store gasoline only in
approved containers, in well
ventilated, unoccupied buildings,
away from sparks or flames. Do not
fill the fuel tank while the engine is
hot or running, since spilled fuel
could ignite if it comes in contact
with hot parts or sparks from
ignition. Do not start the engine near
spilled fuel. Never use gasoline as a
cleaning agent.
WARNING
Rotating Parts can cause severe
injury.
Stay away while engine is in
operation.
Rotating Parts!
Keep hands, feet, hair, and clothing
away from aft moving parts to
prevent injury. Never operate the
engine with covers, shrouds, or
guards removed.
CAUTION
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
WARNING
Hot Parts can cause severe burns.
Do not touch engine while operating
or just after stopping.
Hot Parts!
Engine components can get
extremely hot from operation. To
prevent severe burns, do not touch
these areas while the engine is
running, or immediately after it is
turned off. Never operate the engine
with heat shields or guards
removed.
California
Proposition 65 Warning
Engine exhaust from this product
contains chemicals known to the
State of Cafifornia to cause cancer,
birth defects, or other reproductive
harm.
Safety Precautions (Cont.)
WARNING
Accidental Starts can cause severe
mjury or death.
Disconnect and ground spark plug
lead before servicing.
Accidental Starts!
Disabfing engine. Accidental
starting can cause severe injury
or death. Before working on the
engine or equipment, disable the
engine as follows: 1) Disconnect the
spark plug lead(s). 2) Disconnect
negative (-) battery cable from
battery.
WARNING
_ t-r:;_21.... 5:;fP ,:"
Carbon Monoxide can cause
severe nausea, fainting or death,
Do not operate engine in closed or
confined area.
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide.
Carbon monoxide is odorless,
colorless, and can cause death if
inhaled. Avoid inhafing exhaust
fumes, and never run the engine in
a closed building or confined area.
WARNING
Explosive Gas can cause fires and
severe acid burns.
Charge battery only in a well
ventilated area. Keep sources of
ignition away.
Explosive Gas!
Batteries produce explosive
hydrogen gas while being charged.
Toprevent a fire or explosion,
charge batteries only in weft
ventilated areas. Keep sparks, open
flames, and other sources of ignition
away from the battery at aft times.
Keep batteries out of the reach of
children. Remove all jewelry when
servicing batteries.
Before disconnecting the negative
(-) ground cable, make sure aft
switches are OFF. If ON, a spark will
occur at the ground cable terminal
which could cause an explosion if
hydrogen gas or gasofine vapors
are presenL
Congratulations - You have selected a fine four-cycle, single cylinder, air-cooled engine. Kohler designs long
life strength and on-the-job durability into each engine...making a Kohler engine dependable...dependability you
can count on. Here are some reasons why:
• Efficient dual cam, overhead valve design with full pressure lubrication, provides maximum power, torque,
and reliability under all operating conditions.
• Dependable, maintenance free electronic ignition ensures fast, easy starts time after time.
• A reciprocating balance system ensures smooth running and low vibration.
• Kohler engines are easy to service. All routine service areas (like the dipstick and oil fill, air cleaner, and
carburetor) are easily and quickly accessible.
• Parts subject to the most wear and tear (like the cylinder liner) are made from precision formulated cast iron
for longer life.
• Every Kohler engine is backed by a worldwide network of over 10,000 distributors and dealers. Service
support is just a phone call away. Call 1-800-544-2444 (U.S. & Canada) for Sales & Service assistance.
To keep your engine in top operating condition, follow the maintenance procedures in this manual.
BlowerHousing
OilFill/Dipstick
Main Control
Bracket
Oil Filter
Electric Starter
Air Cleaner Oil Drain Plug
Figure 1. Typical Courage,M Series Vertical Shaft Engine.
Blower Housing
/
Engine identification Label
Oil Recommendations
Using the proper type and weight of oil in the
crankcase is extremely important. So is checking oil
daily and changing oil regularly. Failure to use the
correct oil, or using dirty oil, causes premature engine
wear and failure.
Oil Type
Use high quality detergent oil of APl (American
Petroleum Institute) service class SG, SH, SJ or
higher. Select the viscosity based on the air
temperature at the time of operation as shown in the
following table.
RECOMMENDED SAE VISCOSITY GRADES
TEMPER_,TURE RANGE EXPECTED BEFORE NEXT OIL CI IANGE
*Use of synthetic oil having 5W-20 or 5W-30 rating is acceptable,
up to 4°C (40°F).
**Synthetic oils will provide better starting in extreme cold below
-23°C (-10°F).
Figure 2. Viscosity Grades Table.
NOTE:
NOTE:
Using other than service class SG, SH, SJ or
higher oil or extending oil change intervals
longer than recommended can cause engine
damage.
Synthetic oils meeting the listed classifications
may be used with oil changes performed at
the recommended intervals. However to allow
piston rings to properly seat, a new or rebuilt
engine should be operated for at least 50
hours using standard petroleum based oil
before switching to synthetic oil.
A logo or symbol on oil containers identifies the API
service class and SAE viscosity grade. See Figure 3.
Figure 3. Oil Container Logo.
Refer to "Maintenance Instructions" beginning on
page 8 for detailed oil check, oil change, and oil
filter change procedures.
Fuel Recommendations
WARNING: Explosive Fuel!
Gasoline is extremely flammable and its vapors can
explode if ignited. Store gasofine only in approved
containers, in well ventilated, unoccupied buildings,
away from sparks or flames. Do not fill the fuel tank
while the engine is hot or running, since spilled fuel
could ignite if it comes in contact with hot parts or
sparks from ignition. Do not start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
General Recommendations
Purchase gasoline in small quantities and store in
clean, approved containers. A container with a capacity
of 2 gallons or less with a pouring spout is
recommended. Such a container is easier to handle
and helps eliminate spillage during refueling.
Do not use gasoline left over from the previous season,
to minimize gum deposits in your fuel system and to
ensure easy starting.
4
Donotaddoiltothegasoline.
Donotoverfillthefueltank.Leaveroomforthefuelto
expand.
FuelType
Forbestresultsuseonlyclean,fresh,unleaded
gasolinewithapumpstickeroctaneratingof87or
higher.IncountriesusingtheResearchmethod,it
shouldbe90octaneminimum.
Unleadedgasolineisrecommendedasitleavesless
combustionchamberdeposits.Leadedgasolinemay
beusedinareaswhereunleadedisnotavailableand
exhaustemissionsarenotregulated.Beaware
however,thatthecylinderheadsmayrequiremore
frequentservice.
Gasoline/Alcoholblends
Gasohol(upto10%ethylalcohol,90%unleaded
gasolinebyvolume)isapprovedasafuelforKohler
engines.Othergasoline/alcoholblendsarenot
approved.
GasolinelEtherblends
MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15%MTBEby
volume)areapprovedasafuelforKohlerengine,
Othergasoline/etherblendsarenotapproved,
Engine Identification Numbers
When ordering parts, or in any communication
involving an engine, always give the Model,
Specification, and Serial Numbers of the engine.
The engine identification numbers appear on a decal
affixed to the engine shrouding. Include letter suffixes,
if there are any.
KOHLER
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPAAND CA 2005
AND LATER AND EC STAGE II (SN:4) EMISSION
REGS FOR SI SMALL OFF-ROAD ENGINES
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO. _,Nl1236
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
EMISSION COMPLIANCE PERIOD:
EPA: CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING,
SAFETY, MAINTENANCE AND ADJUSTMENTS
1-800-544-2444 www.kohlerengines.com
KOHLER CO. KOHLER, WISCONSIN USA
Figure 4. Engine Identification Label.
The Emission Compliance Period referred to on the
Emission Control orAir Index label indicates the
number of operating hours for which the engine has
been shown to meet Federal and CARB emission
requirements. The following table provides the Engine
Compliance Period (in hours) associated with the
category descriptor found on the certification label.
Emission Compliance Period (Hours)
EPA CategoryC Category B CategoryA
CARB
Refer to certification label for engine displacement.
250 Hours 500 Hours 1000 Hours
Moderate Intermediate Extended
125 Hours 250 Hours 500 Hours
Record your engine identification numbers on the
identification label (Figure 4) for future reference.
Exhaust Emission Control System for models SV470,
SV480, SV530, SV540, SV590, SV600 is EM
Specifications
Model: ...................................................................... SV470 ..........................SV480 .................................. SV530
Bore: .......................................... mm (in,) ............... 84 (3.30) ....................... 84 (3,30) .............................. 89 (3,50)
Stroke: ........................................ mm (in,) ............... 86 (3.38) ....................... 86 (3,38) .............................. 86 (3,38)
Displacement: ............................ cc (cu. in.) ........... 477 (29.1) ..................... 477 (29.1) ........................... 535 (32.6)
Power (at 3600 RPM): ............... kW (HP) .............. 11.2(15") ..................... 11.9(16") ............................. 12.7 (17")
Max. PeakTorque @ RPM: ........ N.m (ft. lb.) .......... 36.6 (27) @2200 ......... 37.8 (27.9) @2200 .............. 42.7 (31.5) @2200
Compression Ratio: ................................................. 8.5:1 ............................. 8.5:1 .................................... 8.5:1
Weight: ................................... kg (lb.) .....................35.8 (79) .......................35.8 (79) ............................. 35.8 (79)
Oil Capacity w/filter: ............... L (U.S. qt.) ............... 1.5 (1.6) ....................... 1.5 (1.6) ............................... 1.5 (1.6)
Lubrication: ....................... Full Pressure w/Full Flow Filter
More models on next page.
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