KOHLER K-7302, K-8040, K-8046 Installation Manual

Installation Guide

Shelf-Back Faucet

K-7302

 

K-8040

K-8046

M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de

M corresponden a México (Ej. K-12345M)

Français, page ªFrançais-1º Español, página ªEspañol-1º

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Tools and Materials

Plus:

• Tubing Bender

Assorted

Adjustable

Pliers

Screwdrivers

Wrench

 

Thread

Plumbers

Tube Cutter and

Strap Wrench

Sealant

Putty

Deburing Tool

 

Thank You For Choosing Kohler Company

We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before you start installation. If you encounter any installation or performance problems, please don't hesitate to contact us. Our phone numbers and website are listed on the back cover. Thanks again for choosing Kohler Company.

Before You Begin

Shut off the main water supply.

Observe all local plumbing and building codes.

If needed, complete the ®nished wall before beginning this installation.

Kohler Co. reserves the right to make revisions in the design of faucets without notice, as speci®ed in the Price Book.

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KOHLER K-7302, K-8040, K-8046 Installation Manual

Spout

Apply plumbers putty.

Escutcheon

 

 

 

Body

 

3/8"

 

 

 

 

(1 cm)

Valve Body

1. Install the Valve Yoke

Apply a bead of plumbers putty or other sealant around the underside of the escutcheons and spout body according to the manufacturer's instructions.

Place the valve yoke through the lavatory and thread the escutcheons to the valve bodies. Leave about 3/8² (1 cm) of exposed threads in front of the escutcheons.

Remove any excess sealant.

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High

Spout Body

Escutcheon

Shelfback

Spout

 

 

 

Valve

Body Spout

Body

2. Install the Spout

IMPORTANT! Use care when installing the spout to avoid scratching the ®nish.

All Spouts

Apply thread sealant to the spout threads.

Thread the spout body to the valve yoke with the spout body and valve escutcheons contacting the lavatory evenly.

Remove any excess putty or sealant.

High Shelfback Spout

Apply thread sealant to the spout threads.

Thread the spout to the spout body. Use a clean strap wrench to tighten if necessary.

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Escutcheon

 

Round-Head

Button

Cap Screw

 

Cap

Valve

Valve

Bodies

Yoke

Button

Handle Cap

Socket-Head

 

Screw

Screw

Skirt

1/8" (3 mm)

 

 

Escutcheon

3. Install the Handles

NOTE: Illustration shows one of the available handle styles. All handle styles follow the steps below.

NOTE: Install lever handles so they are parallel to the ¯oor (horizontal) when in the OFF position.

Assemble the handles, screws, and button caps to the valve bodies.

If either handle touches the escutcheon, adjust the escutcheon for a minimum 1/8² (3 mm) clearance between the handle skirt and escutcheon.

Tighten the two screws on the valve yoke at the back of the lavatory to secure the valve body.

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Style A Drain

Style B Drain

4. Choose Drain Type

Refer to the illustrations above to determine the drain style you received with your faucet.

Please follow the instructions for your drain style.

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Seal

Flange

Apply plumbers

Stopper

putty.

Lavatory

 

Screw

Apply 3 layers of

Spring

sealant tape to

bottom 2/3.

Clip

Gasket

 

Nut

Washer

Nut

Body Washer

Link

Drain Body

 

Rod Seal

 

5. Drain Installation-Style A

Remove the protective material from the ¯ange.

Wrap the bottom 2/3 of the ¯ange threads with three layers of sealant tape.

Apply a ring of plumbers putty or other sealant to the underside of the ¯ange according to the putty manufacturer's instructions.

Insert the ¯ange into the ®xture drain hole.

Assemble the gasket (tapered side up) and washer to the ¯ange and partially thread the nut to the ¯ange. Do not fully tighten the nut at this time.

Install the body washer and drain body with the seal hole facing the back of the ®xture and securely tighten the nut. Use care to avoid scratching the ®nish.

Remove any excess putty or sealant.

Insert the stopper into the ¯ange.

Insert the seal into the seal hole on the body.

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Stopper

Body Nut

Rod

Seal

Seal Hole

Apply 3 layers of sealant tape and a small bead of pipe sealant to threads.

Faucet

Stopper

Nut

Thumb

Screw

Rod Link

Body

Clip

Tailpiece

6. Complete Drain Installation-Style A

For regular installations, insert the short end of the rod into the body seal hole and under the stopper. For vandal-resistant installations, ®t the rod through the hole in the stopper. Secure with the body nut.

Remove and adjust the stopper so it lifts about 3/8² (1 cm) when opened. To adjust, loosen the stopper nut and shorten or lengthen the stopper as needed. Tighten the stopper nut.

Apply three layers of thread tape and a small bead of pipe sealant to the tailpiece threads.

Thread the tailpiece to the body and tighten securely.

Slide one end of the clip onto the rod. Slide the link onto the rod with the thumbscrew facing the back of the ®xture.

Squeeze the other end of the clip, aligning the hole with the rod.

Move the link to the proper position by squeezing the clip and sliding it along the rod.

Insert the lift rod into the hole in the faucet and then into the hole in the link.

Tighten the thumbscrew onto the link so the lift rod knob extends above the lift rod hole.

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Fixture

Flange

Apply plumbers putty.

Gasket

Washer

Nut

Drain Body

7. Drain Installation-Style B

Remove the protective cover from the ¯ange.

Apply a ring of plumbers putty or other sealant to the underside of the ¯ange according to the putty manufacturer's instructions.

Assemble the nut, ¯at washer, and tapered gasket (tapered side up) fully onto the body.

From the underside of the ®xture, insert the drain body up into the drain hole.

From the top of the ®xture, securely hand tighten the ¯ange onto the drain body.

Make sure the drain body seal hole is facing the back of the ®xture, and securely tighten the nut.

Remove any excess putty or sealant.

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Stopper

Stopper Rod

Flange

 

Nut

Thumb

Body

Screw

Seal

 

Link

Apply

thread Rod

sealant.

Nut

Clip

Tailpiece

8. Complete Drain Installation-Style B

Press the seal into the seal hole on the body.

Insert the stopper into the ¯ange.

For regular installations, insert the short end of the rod into the body seal hole and under the stopper. For vandal-resistant installations, ®t the rod through the hole in the stopper. Hand tighten the body nut.

Remove and adjust the stopper as needed so it lifts about 3/8² (1 cm) when opened. To adjust, rotate the threaded stopper rod in or out as needed. Retighten the stopper nut.

Apply thread sealant tape to the tailpiece threads, and thread the tailpiece to the body. Tighten the tailpiece securely.

Slide one end of the clip onto the rod. Slide the link onto the rod with the thumbscrew facing the back of the ®xture.

Squeeze the other end of the clip, aligning the hole with the rod. Move the link to the proper position by squeezing the clip and sliding it along the rod.

Insert the lift rod into the hole in the faucet and then into the hole in the link.

Tighten the thumbscrew onto the link so the lift rod knob extends 1/2² (1.3 cm) above the lift rod hole.

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Trip

Push

 

Lever

Supply Tube

Rod

 

 

 

 

Coupling Nut

Lift

 

Ferrule

Rod

 

 

Cotter

 

 

Pin

Valve

 

 

Supply Stop

 

Yoke

 

 

9. Install the Drain and Supplies

IMPORTANT! The drain steps apply to the K-8040 and K-8046 models only.

Install the drain according to the drain manufacturer's instructions.

If necessary, connect the lift rod assembly.

Cut the supply tubes, making sure there is enough length for the required penetration of the tubes into the supply-stops.

Debur all tubing cuts.

Slip the coupling nuts onto the supply tubes.

Carefully position the round end of the supply tube (either ¯ared end or ferrule) squarely into the valve body inlet.

Hand tighten the coupling nuts.

Carefully bend the supply tubes to align with the supply stops.

Slide a coupling nut, then a ferrule, onto each supply tube.

Insert the supply tubes into supply stop outlets, positioning the round ends of the ferrule squarely into the outlets.

Tighten all coupling nuts.

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Aerator

Aerator

VP Wrench

10. Complete the Installation

Ensure that all coupling nuts are tight. Repair as required.

Ensure that both faucet handles are turned off (hot = counterclockwise to close, cold = clockwise to close).

Turn on the water supplies and check the installation for leaks.

Repair as needed.

Remove the aerator.

Open the valves and run water through the spout for about a minute to remove any debris. Check for leaks.

Remove all debris from the aerator.

Turn the valves off, and reinstall the aerator.

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