KOHLER K-45209, K-45210, K-45211, K-45212 Installation Manual

Installation and Care Guide
Shower Column
K-45211 K-45212
M product numbers are for Mexico (i.e., K-12345M) Los números de productos seguidos de M corresponden a México (Ej. K-12345M) Français, page “Français-1” Español, página “Español-1”
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Tools and Materials
3/8"
Phillips Screwdriver
Sealant Tape
100% Silicone Sealant
Before You Begin
NOTE: This guide includes the installation sequence for the shower column only. Install the mixing valve, mixing valve trim, and spout according to the manufacturer’s instructions.
NOTICE: Risk of product damage. Do not apply excessive weight or downward force to the shower column.
CAUTION: Risk of property damage. Water leakage may occur if supply piping allows movement. Ensure the supply piping and 1/2-14 NPT elbow fitting are securely fastened to braces in the stud framing.
1/2"
NOTE: The showerhead, hose, and handshower are purchased separately.
Please read all instructions before you begin. Observe all local plumbing and building codes. Shut off the water supply. Inspect the existing supply piping and wall materials. Replace if
necessary.
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Before You Begin (cont.)
The shower column is supplied with toggle anchor fasteners for installation onto a finished wall surface. The finished wall thickness must be a minimum of 5/8(16 mm) and must be adequate in strength. Two toggle anchor fasteners are required per mounting collar.
IMPORTANT! If the supplied toggle anchor fasteners are not used to install the shower column:
Ensure that adequate strength wall backing materials and stud bracing are properly positioned behind the finished wall.
Obtain proper fasteners (not provided) taking into account the type of stud bracing material and thickness of the mounting collar, finished wall, wall backing, and stud bracing.
Fasteners must be corrosion-resistant and capable of 300 lbs (136 kg) load bearing per fastener.
A minimum of two fasteners are required per mounting collar. Fasteners must be securely anchored into the stud bracing to
adequately support the product.
IMPORTANT! For retrofit/remodel installations: Check the existing shower enclosure for adequate clearances before proceeding with the shower column installation. Refer to the Roughing-in for the shower column and showerhead.
Verify the distances between:
The ceiling and the center of the existing shower arm at the finished wall surface.
The shower floor and the center of the existing shower arm at the finished wall surface. Ensure sufficient clearance under the showerhead.
The center of the existing shower arm and the center of the mixing valve trim.
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1-3/8" (35 mm) – 2-7/8" (73 mm)
1" (25 mm) Maximum Wall Surface Offset
1/2"-14 NPT Elbow
1-3/4" (44 mm) Minimum Escutcheon Clearance
Finished Wall Surface
Roughing-In - Upper Supply Connection
Measure the distance between the 1/2-14 NPT elbow and the finished wall surface. The distance must be between 1-3/8(35 mm) and 2-7/8(73 mm).
IMPORTANT! The shower column connection will not seal properly if the distance exceeds 2-7/8(73 mm); see below for the required deep roughing-in kit.
If the distance is between 2-7/8(73 mm) and 4(102 mm):
Order the 1194630 Deep Roughing-in Kit. If the distance is less than 1-3/8(35 mm): Order the 1187917
Shallow Roughing-in Kit.
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K-45209 (Less Showerhead, Handshower, and Hose)
18-5/8" (473 mm)
9-1/2" (241 mm)
27" (686 mm)
75" (1905 mm) Recommended 72" (1829 mm) Minimum
K-45210 (Less Showerhead, Handshower, and Hose)
6" (152 mm) Minimum
18-5/8" (473 mm)
3-3/4" (95 mm)
Backing Material
27" (686 mm)
80" (2032 mm) Recommended 75" (1905 mm) Minimum
6" (152 mm) Minimum
Backing Material
Roughing-In
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K-45211 (Less Showerhead, Handshower, and Hose)
18-5/8" (473 mm)
9-1/2" (241 mm)
18" (457 mm)
75" (1905 mm) Recommended 72" (1829 mm) Minimum
K-45212 (Less Showerhead, Handshower, and Hose)
78" (1981 mm) Recommended 75" (1905 mm) Minimum
6" (152 mm) Minimum
3-3/4" (95 mm)
18" (457 mm)
6" (152 mm) Minimum
Backing Material
18-5/8" (473 mm)
Backing Material
Roughing-In
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1/2"-14 NPT Elbow
Supply Piping
1. Retrofit/Remodel Installation
CAUTION: Risk of property damage. Water leakage may occur if supply piping allows movement. Ensure the supply piping and 1/2-14 NPT elbow fitting are securely fastened to braces in the stud framing.
IMPORTANT! Check the existing shower enclosure for adequate clearances as described in section Before You Begin.
Remove the existing showerhead and shower arm escutcheon. Carefully push the existing shower arm toward the finished wall
surface. Check for inward movement of the supply piping. If inward movement is possible, securely fasten the supply piping
to braces in the stud framing before beginning the shower column installation.
Remove the existing shower arm. Measure the existing shower arm hole. Ensure that the finished
wall material has an upper supply connection hole diameter between 1(25 mm) minimum and 1-1/4(32 mm) maximum, and the hole is centered on the outlet of the 1/2-14 NPT elbow fitting. Repair the wall surfaces if the existing shower arm hole is not centered or exceeds the recommended dimensions.
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1/2"-14 NPT Elbow
1" (25 mm) Minimum – 1-1/4" (32 mm) Maximum
Supply Piping
2. Install the Supply Adapter
For New Construction Installations
1/2"-14 NPT Elbow
Supply Adapter
3/8" Hex Wrench
CAUTION: Risk of property damage. Water leakage may occur if supply piping allows movement. Ensure the supply piping and 1/2-14 NPT elbow fitting are securely fastened to braces in the stud framing.
IMPORTANT! This guide includes the installation sequence for the shower column only. Refer to the manufacturer’s instructions for installation of the mixing valve, mixing valve trim, and spout.
Rough-in the mixing valve, supply piping, and bath spout connection appropriate for your installation.
Refer to the Roughing-insection in this guide for proper location of the 1/2-14 NPT elbow fitting inside the wall.
Ensure that the supply piping and 1/2-14 NPT elbow fitting are securely fastened to the stud framing.
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Install the Supply Adapter (cont.)
Ensure that the finished wall material has an upper supply connection hole diameter between 1(25 mm) minimum and 1-1/4(32 mm) maximum, and the hole is centered on the outlet of the 1/2-14 NPT elbow fitting.
If your supply connection hole diameter is between 1-1/4(32 mm) and 2-1/4(57 mm): Order the 1194302 Large
Escutcheon/Mounting Collar Kit. Install the finished wall material. Install the mixing valve trim and bath spout according to the
manufacturer’s instructions.
For New Construction and Retrofit Installations
Apply sealant tape to the supply adapter thread. The supply adapter has an internal 3/8hex socket. Thread the
supply adapter into the 1/2-14 NPT elbow using a 3/8hex wrench.
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Supply Adapter
K-45209, K-45210,
27" (686 mm)
K-45211, K-45212,
18" (457 mm)
Mounting Collar
Mounting Collar
2" (51 mm)
3. Mark the Mounting Hole Locations
NOTE: The upper mounting collar must be centered on the supply adapter. The distance between the upper and lower mounting collar centers should be 18(457 mm) or 27(686 mm) depending on the length of your shower column.
Center the mounting collar on the supply adapter. Mark the left and right mounting holes.
For K-45209/K-45210 only: From the center of the supply adapter, measure down 27(686 mm) and mark the horizontal measurement with a pencil.
For K-45211/K-45212 only: From the center of the supply adapter, measure down 18(457 mm) and mark the horizontal measurement with a pencil.
Center the mounting collar on the horizontal line. Measure and mark the left and right mounting holes. Ensure the upper and lower mounting hole locations are level and plumb to one another.
Do not drill the mounting holes until instructed to do so.
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4. Dry Fit the Shower Column
Snap a trim sleeve onto each mounting collar. Verify that an O-ring is installed in each escutcheon. Carefully slide an escutcheon onto the upper connection
assembly. Thread a mounting collar onto the upper connection assembly. Repeat steps for the lower mounting collar and escutcheon. Carefully slide the shower column onto the supply adapter. Ensure the lower mounting collar is tight against the finished
wall. Proceed to the Plumb the Shower Columnsection.
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Adjust for level.
Verify mounting holes align with marked locations.
5. Plumb the Shower Column
Using a level, check the position of the shower column to ensure it is plumb.
The upper mounting collar is adjustable to account for plumb and wall surface offset. Turn the mounting collar until the shower column is plumb.
Verify that the mounting collar slots align with the pencil markings on the finished wall. Make any adjustments as needed.
Remove the shower column from the supply adapter.
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Drill 1/2" (13 mm) holes at each marked location.
1-7/8" (48 mm)
6. Install with Anchors
IMPORTANT! If the supplied toggle anchor fasteners are not used, refer to Before You Beginfor fastener requirements.
NOTE: Anchor installation requires 1-7/8(48 mm) minimum clearance behind the wall. The finished wall thickness must be a minimum of 5/8(16 mm) and must be adequate in strength.
Install the Anchors
Drill two 1/2(13 mm) diameter holes for each mounting collar at the pencil markings on the finished wall.
Hold the metal channel of the anchor flat alongside the plastic straps and slide the channel through the drilled holes.
Realign the handles of the straps to straighten the channel behind the wall.
With one hand, pull the finger grips straight out (do not pull at an angle) so that the metal channel rests flush behind the wall.
Slide the clip along the straps with your other hand until the flange of the clip is flush with the wall.
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Install with Anchors (cont.)
Place your thumb between the plastic straps. Wiggle the straps up and down until they snap off at the wall.
Align the mounting collar with the anchor clips. Insert the bolt through the mounting collar and tighten until it is
flush with the wall.
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Apply silicone sealant.
7. Secure the Shower Column
Reinstall the shower column to the supply adapters. Secure the shower column with the four fasteners. Apply a bead of silicone sealant to the back edge of each
escutcheon. Slide the escutcheons over the mounting collars and press the
escutcheons tight against the finished wall. Wipe away any excess silicone sealant from the escutcheons and
finished wall.
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Shower Column Overhang
Apply sealant tape.
8. Install the Showerhead
CAUTION: Risk of product damage. Product damage could occur if the shower column overhang is not carefully supported during the showerhead installation. Do not apply excessive weight or force to the shower column overhang.
Apply sealant tape to the shower column overhang outlet. Carefully thread the showerhead onto the shower column
overhang outlet.
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9. Install the Handshower
NOTE: Elbow installation is optional and allows the hose to drape around the mixing valve trim. The shower hose can also be installed directly onto the shower column if desired.
With the gasket installed, thread the elbow onto the bottom of the shower column.
With the gasket installed, thread the check valve end of the shower hose to the elbow.
Position the handshower holder and the elbow opposite each other. This allows the hose to drape around the mixing valve trim.
Thread the hose through the holder. With the screen washer installed, thread the hose to the
handshower. Place the handshower into the holder. Turn on the water.
NOTE: If water does not flow through the handshower or shower hose, the shower hose was incorrectly installed. To correct, reinstall
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Install the Handshower (cont.)
the shower hose ensuring the end of the hose containing the check valve is attached to the elbow or shower column.
Check for leaks.
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Handle
Handle
Handle
Flow to
Showerhead
Flow to
Handshower
Partial Flow
to Both
Using Your Shower Column
NOTE: If water does not flow through the handshower or shower hose, the shower hose was incorrectly installed. To correct, reinstall the shower hose ensuring the end of the hose containing the check valve is attached to the elbow or shower column.
NOTE: This product is not designed to stop water flow. Positioning the handle to the left will result in partial flow from both the showerhead and handshower.
To use the showerhead, turn the handle to the upward position. To use the handshower, turn the handle to the downward
position.
Care and Cleaning
For best results, keep the following in mind when caring for your KOHLER product:
Use a mild detergent such as liquid dishwashing soap and warm water for cleaning. Do not use abrasive cleaners that may scratch or dull the surface.
Carefully read the cleaner product label to ensure the cleaner is safe for use on the material.
Always test your cleaning solution on an inconspicuous area before applying to the entire surface.
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Care and Cleaning (cont.)
Do not allow cleaners to sit or soak on the surface.
Wipe surfaces clean and rinse completely with water immediately after cleaner application. Rinse and dry any overspray that lands on nearby surfaces.
Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring pad to clean surfaces.
For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care & Cleaning information, call 1-800-456-4537.
Warranty
KOHLER®Faucet Lifetime Limited Warranty
Kohler Co. warrants its Faucets* manufactured after January 1, 1997, to be leak and drip free during normal residential use for as long as the original consumer purchaser owns his or her home. If the Faucet should leak or drip during normal use, Kohler Co. will, free of charge, mail to the purchaser the cartridge necessary to put the Faucet in good working condition. This warranty applies only to Kohler Faucets installed in the United States of America, Canada or Mexico (North America).
Kohler Co. also warrants all other aspects of the faucet or accessories (Faucet)*, (except gold, non-Vibrant of defects in material and workmanship during normal residential use for as long as the original consumer purchaser owns his or her home. This warranty applies only to Kohler Faucets installed in North America. If a defect is found in normal residential use, Kohler Co. will, at its election, repair, provide a replacement part or product, or make appropriate adjustment. Damage to a product caused by accident, misuse, or abuse is not covered by this warranty. Improper care and cleaning will void the warranty**. Proof of purchase (original sales receipt) must be provided to Kohler Co. with all warranty claims. Kohler Co. is not responsible for labor charges, installation, or other incidental or consequential costs. In no event shall the liability of Kohler Co. exceed the purchase price of the Faucet.
If the Faucet is used commercially or is installed outside of North America, or if the finish is gold, non-Vibrant or a painted or powder coated color finish, Kohler Co. warrants the Faucet to be free from defects in material and workmanship for one (1) year from the date the product is installed, under Kohler Co.’s standard one-year limited warranty.
, non-chrome finishes) to be free
®
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Warranty (cont.)
If you believe that you have a warranty claim, contact Kohler Co., either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA. Please be sure to provide all pertinent information regarding your claim, including a complete description of the problem, the product, model number, color, finish, the date the product was purchased and from whom the product was purchased. Also include your original invoice. For other information, or to obtain the name and address of the service and repair facility nearest you, call 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.
KOHLER CO. AND/OR SELLER ARE PROVIDING THESE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KOHLER CO. AND/OR SELLER DISCLAIM ALL LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations of how long an implied warranty lasts or the exclusion or limitation of such damages, so these limitations and exclusions may not apply to you. This warranty gives the consumer specific legal rights. You may also have other rights that vary from state/province to state/province.
This is Kohler Co.’s exclusive written warranty.
*Trend components; WaterHaven®tower, systems and components; Tripoint
faucets, MasterShower®tower, BodySpa systems and
®
®
faucets, Polished Gold, non-Vibrant and painted or powder coated finishes, fittings; all items within the Fixture Relatedsection of the Kohler Faucets Price Book, drains, Duostrainer
sink strainers,
®
soap/lotion dispensers, MoxieTM Wireless Speaker; and faucets used in commercial settings, and outside North America, are covered by Kohler Co.’s one-year limited warranty.
**Never use cleaners containing abrasive cleansers, ammonia, bleach, acids, waxes, alcohol, solvents or other products not recommended for chrome. This will void the warranty.
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