KOHLER K-1696, K-1713 Installation Manual

Installation Guide

Steam Generator

K-1696, K-1713

M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de M corresponden a México (Ej. K-12345M) Français, page“ Français-1” Español, página“ Español-1”

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Tools and Materials

Plus:

• Drain/spill pan

• 1/2" copper tubing

• Assorted copper fittings; 3/8", 1/2" and 3/4" copper NPT unions

• Wire Cutters or Wire Strippers

• Conventional woodworking tools and materials

• 45 and 90 degree elbows

• Support Blocks (heat resistant)

Hacksaw or Tube Cutter

Drill w/ 1-1/4" & 2-1/2" Hole Bit

Sealant Tape

Solder

Before You Begin

IMPORTANT! When using this unit, basic precautions should always be followed.

DANGER: Risk of electrocution. Disconnect the electricity to the working area at the main breaker

panel before performing these installation steps. WARNING: Risk of personal injury. If you become uncomfortable while taking a steam bath, you

should power off the unit. Cool off with the shower, open the door, or exit the unit. WARNING: Risk of allergic reaction. Before adding any oils, aromatic therapies, or skin care

products to the aromatherapy well, make sure they will not cause an allergic reaction to the user. WARNING: Risk of personal injury. This steam bath may not be suitable for use if you are

pregnant, have a heart condition, have high blood pressure, have circulatory problems, are under the inﬂuence of alcohol, are taking drugs or are under the care of a physician. A steam bath can put undue stress on the body, as does any hot bath, shower, or sauna.

WARNING: Risk of personal injury. DO NOT consume alcoholic beverages or take medications/drugs prior to or when using the steam bath. Alcohol and drugs affect mental judgement and inhibit bodily functions such as heartbeat and respiration, resulting in potentially dangerous effects.

WARNING: Risk of injury to children. Do not allow children to use this unit unless they are closely supervised at all times. The steam generator is not designed to be used by children.

Propane Torch

WARNING: Risk of personal injury. Do not plumb a trap in the steam line or plumb the pressure relief valve into the steam line. Plumbing the pressure relief valve into the steam line can be hazardous if the steam outlet is capped.

WARNING: Risk of personal injury or property damage. Avoid coming in contact with the water tank and/or steam discharge line while the generator is operating or shortly after shutdown. Wear eye protection and protective clothing when servicing the steam generator. The steam generator operates at high temperatures.

NOTICE: Use this unit only for its intended use as speciﬁed in this manual. DO NOT use attachments not recommended by Kohler Co.

NOTICE: Do not apply excessive heat to the generator connections when you solder connections. Do not apply ﬂux or acids directly to the generator, as damage to the seals, plastic components, and trim ﬁnish may result. Do not apply petroleum-based lubricants to the generator components, as damage may result.

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Before You Begin (cont.)

Inspect the product for any damage. Contact the KOHLER Customer Care Center using the information on the back of this guide.

Follow all local plumbing and electrical codes. All electrical work should be done by a qualiﬁed electrician.

Disconnect all power before making any electrical connections. Connect the steam generator to water supply lines that meet all applicable plumbing codes. For custom installations, locate the steam head 6″ (15.2 cm) from the ﬂoor and 4-1/2″ (11.4 cm) from

the inside of the threshold.

Kohler Co. reserves the right to make revisions in the design of products without notice, as speciﬁed in the Price Book.

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Pitch toward generator.

Install copper union as close as possible to steam generator.

Pressure Relief Valve

Steam Head

1. Determine the Layout

WARNING: Risk of property damage. Allow a minimum of 12″ (30.5 cm) of air space around the steam generator at all times. This provides an area for the heat generated by the unit to dissipate.

WARNING: Risk of personal injury. Do not install the Steam Control User Interface outside the steam enclosure. The User Interface must be installed within the enclosure to allow the sensors to regulate the temperature and control the ﬂow of steam. Refer to the Installation Guide for the Steam Control Kit.

Drain Pan

Front of Generator (Access Panel)

Copper Union

Shut-Off Valve

Water Inlet

Recommended In-Line Water Filter

Control Cable Input

Tee

NOTICE: When installing the control kit, allow room in the control cable for a drip loop. The drip loop will discourage moisture from following the control cable to the steam generator.

NOTICE: The steam generator will perform best when installed as close as possible to the steam head. The unit should be installed within 25’ (7.62 m) of the steam head.

NOTICE: For optimum performance install the steam generator below the level of the steam head.

NOTE: When possible, use 45 degree elbows. Performance will be increased when 45 degree elbows are

used.

Determine the location of the steam generator. Allow for a 12″ (30.5 cm) air gap on all sides of the generator. Allow for a drain pan.

Choose a drain pan appropriate for your installation. The drain pan is not supplied.

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Provide clearance from wall.

Wall Stud

6" (15.2 cm) from Floor

2-1/2" (6.4 cm)

2. Determine the Location of the Steam Hardware

WARNING: Risk of scalding. Do not block the steam head or locate it near a seat or bench, as the steam head is hot during operation and may scald the user if touched.

Steam Head and Control Applications

NOTE: All dimensions should be taken from the inside of the shower.

IMPORTANT! Do not install the Steam Control User Interface outside the steam enclosure. Review the

Installation Guide for the Steam Control Kit. Do not install the control directly above or in-line with the steam head.

Refer to the Steam Control Kit Installation Instructions for more information. It is recommended to locate the steam heads and the steam control on the same wall as the

plumbing controls. Locate the steam heads 6″ (15.2 cm) above the shower ﬂoor and 4 1/2″ (11.4 cm) from the threshold. Locate the steam control 60″ (152.4 cm) above the ﬂoor of the shower, but not directly in-line with

the steam heads. Refer to the Steam Control Kit Installation Instructions for more dimensional and installation information.

Make sure there is adequate clearance between the steam lines and any surrounding surfaces.

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Steam Outlet

Water Inlet

11-3/4" (29.8 cm)

Minimum required access panel is 24" (61 cm) L x 15" (38.1 cm) H.

Allow for a minimum of 12" (30.5 cm) of space around all sides of the steam generator.

Allow for the Drain/Spill Pan.

17-3/4" (45.1 cm)

3/4" NPT Pressure Relief

Green LED Diagnostic Light

Field Wiring Service Box

8-3/8" (21.3 cm)

3/4" (1.9 cm) Min

Control Cable Input

12" (30.5 cm)

3. Determine the Location of the Steam Generator

IMPORTANT! The minimum required access panel is 24″ (61 cm) L x 15″ (38.1 cm) H. Allow for a minimum 12″ (30.5 cm) space around all sides of the steam generator.

Ensure clearance between the steam line and any surrounding surfaces. Allow for access to the steam generator after installation. Allow for a 12″ (30.5 cm) air gap on all sides of the generator. Allow for a drain or spill pan. For optimum performance, install the steam generator below the level of the steam head and as

close as possible to the steam head. The steam generator should be installed within 25 ft (7.62 m) of the steam head in a dry, well-ventilated area

4. Install the Electrical Supply

Model K-1696-NA K-1713-NA Required Electrical Service

Generator Dedicated Circuit 13 kW, 240 V, 80 A, 50/60 Hz 15 kW, 240 V, 90 A, 50/60 Hz

Product Information

Weight 32 lbs (14.5 kg ) 32 lbs (14.5 kg ) Size 18″ (45.7 cm) L x 12″ (30.5 cm) x 13″ (33 cm) Electrical Rating 240 V, 59 A, 50/60 Hz 240 V, 68 A, 50/60 Hz Water Supply 3/8″ copper line 3/8″ copper line Water Supply Shut-Off Valve 3/8″ NPT female 3/8″ NPT female Steam Line 1/2″ copper line (1/2″ NPT

thread)

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1/2″ copper line (1/2″ NPT thread)

Install the Electrical Supply (cont.)

Pressure Relief Valve (supplied) 3/4″ NPT female thread 3/4″ NPT female thread

Sizing The Steam Room 447 cu ft (13 cu m) 500 cu ft (14 cu m)

DANGER: Risk of electrocution. Disconnect the electricity to the working area at the main breaker

panel before performing these installation steps.

Follow all local electrical codes. All electrical work should be done by a qualiﬁed electrician. Review the illustration showing speciﬁc Steam Generator Installation Requirements for your Steam

Generator. Install the appropriate electrical supply.

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Maintain a 12" (30.5 cm) minimum space around the units.

Inlet

Drain Pan

Steam Outlet

Pressure Relief Valve

Control Cable Input

5. Install the Steam Generator

WARNING: Risk of property damage. Allow a minimum of 12″ (30.5 cm) of air space around the steam generator at all times. This provides an area for the heat generated by the unit to dissipate.

NOTICE: For optimum performance, install the steam generator as close as possible to the steam head. The steam generator must be installed within 25’ (7.62 m) of the steam head.

Install the desired drain pan at the steam generator location. Position the steam generators on the support blocks.

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Steam Head

Steam Trap

Pitch toward generator.

Drain Pan

Do not run pipes down and then up.

Copper Union

Recommended In-Line Water Filter

Provide clearance from wall.

Shut-Off Valve

Tee

1" (2.5 cm) Min

6" (15.2 cm) from Floor

Water Inlet

Temporary Nipple

Wall Stud

2-1/2" (6.4 cm)

6. Install the Water Supply and Steam Line

WARNING: Risk of scalding. Do not plumb a trap, shut-off valve, or pressure relief valve into the steam line. Plumbing the pressure relief valve into the steam line can be hazardous, if the steam outlet is capped.

Install the Water Supply Line to the Generator

NOTE: For all NPT threaded connections, use pipe tape or pipe sealant. Do not overtighten the ﬁttings.

Connect to an existing cold water line, and run a 3/8″ cold water line to a shut-off valve before the in-line water ﬁlter.

Before ﬁnal connection to the steam generator, ﬂush out the water supply line into a large pail. This removes any debris, silt, sand, or other material that may be in the line.

Install 3/8″ copper tubing with a union ﬁtting between the in-line water ﬁlter and the water inlet to the steam generator.

Connect the water supply line to the steam generator. Fill the steam generator with water and check for leaks.

NOTICE: Steam generators are equipped with an automatic shut-off. The water will stop after the unit is full. If the water ﬂows out of the steam outlet shut off the water and consult the ″Troubleshooting Guide″ or contact the Customer Care Center using the number located on the back of this document.

If the water supply line exceeds 10’ (3 m) or is exposed to cold areas, insulate the piping with appropriate insulation.

Install the Steam Line

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Install the Water Supply and Steam Line (cont.)

WARNING: Risk of scalding. Do not locate the steam head near a seat or bench or scalding may occur upon contact with the steam head.

NOTICE: Never run the steam line down, then up. Running the steam line down and then up will create a steam trap, blocking the ﬂow of steam. The steam line should run up to the steam head from the steam generator, at a pitch of 3/8″ (1 cm) to 1/2″ (1.3 cm) per 12″ (30.5 cm) of pipe.

NOTICE: Provide clearance between the back wall and the elbow leading into the steam housing. The elbow must not contact any wall material.

NOTICE: Provide clearance between the steam line and surrounding surfaces.

NOTICE: Do not apply excessive heat to the generator connections when you solder connections. Do not

apply ﬂux or acids directly to the steam generator, as damage to the seals, plastic components, and trim ﬁnish may result. Do not apply petroleum-based lubricants to the steam generator components, as damage may result.

NOTE: For all the threaded connections, use thread sealant tape or pipe sealant. Do not overtighten the ﬁttings.

NOTE: Use 1/2″ copper tube for the steam line.

NOTE: Always install a union ﬁtting as close to the steam generator as possible.

Add blocking behind the desired steam head location. Install and secure a 1/2″ NPT elbow to the blocking directly behind the desired steam head

location. Cut a hole through the wall material to accept a temporary 1/2″ copper tube nipple. Add a temporary 1/2″ copper tube nipple.

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240 VAC Source

Breaker Box

Typical Two-Pole Circuit Breaker without GFCI

*L2

120V

Neutral Bus (In Breaker Box)

240V

*L1

120V

240V

*Equipment Ground

Ground Green

7. Connect the Electrical Supply

DANGER: Risk of electrocution. Disconnect all power before performing these installation steps.

NOTICE: All electrical work should be done by a qualiﬁed electrician.

Black - L2

Ground

Black - L1

Wire Connector (3)

Electrician to provide suitable strain relief cable.

L1 L2

Generator

NOTICE: All electrical wiring must be done in accordance with local codes.

NOTICE: Each steam generator requires a dedicated circuit.

Connect the Power

Turn off all electricity to the working area at the main circuit breaker panel. Connect 240 VAC electrical line to the wires labeled ″L1″, ″L2″, and the green (ground) wire coming

out of the steam generator ﬁeld service box located on top of the steam generator. Conﬁrm the ground connection has been made in the ﬁeld service box. Close the ﬁeld service box. Turn on the main power. The function light should display a green light. If the function light is not green, consult the

″Troubleshooting Guide″ or contact the Customer Care Center using the number located on the back of this document.

8. Complete the Installation

Install the steam housing and steam head following the instructions packed with the Steam Control Kit.

Install the steam control following the instructions packed with the Steam Control Kit.

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Complete the Installation (cont.)

To operate the steam control, follow the operation instructions provided with the Steam Control Kit.

Warranty

KOHLER Steam Generator THREE-YEAR LIMITED WARRANTY

Kohler steam generator units manufactured after September 15, 2001, are warranted to the original consumer purchaser to be free of manufacturing defects in material and workmanship during normal residential usage for three (3) years from the date of installation. This warranty only applies to KOHLER steam generator units installed in the United States of America, Canada or Mexico (″North America″).

If a defect is found in normal residential usage, Kohler Co. will, at its election, repair or replace the unit, or make appropriate adjustment. Damage caused by accident, misuse or abuse is not covered by this warranty. Proof of purchase (original sales receipt) must be provided to Kohler Co. with all warranty claims. Kohler Co. is not responsible for labor charges, removal charges, installation, or other consequential costs. In no event shall the liability of Kohler Co. exceed the purchase price of the unit.

If this unit is used commercially or installed outside of North America, Kohler Co. warrants the unit to be free from defects in material and workmanship for one (1) year from the date of installation with all other terms of this warranty applying except duration.

To obtain warranty service contact Kohler Co., either through your Dealer, Plumbing Contractor, Home Center or E-tailer or by writing Kohler Co., Attn: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

KOHLER CO. AND/OR SELLER ARE PROVIDING THESE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you speciﬁc legal rights. You may also have other rights, which vary from state/providence to state/providence.

This is Kohler Co.’s exclusive written warranty.

Troubleshooting Guide

CAUTION: Troubleshooting steps involving internal wires or electrical components should be performed by a qualiﬁed electrician.

NOTE: This troubleshooting only applies to the steam generator. For issues involving the steam control, consult the troubleshooting guide provided with the Steam Control Kit documentation.

The troubleshooting guide is for general aid only. For service and installation issues and concerns, contact the Customer Care Center using the information on the back of this guide.

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