Kodak CR360 Service manual
{IllustratedPartsList}{ Production}{Carestream H ealth Inc.}{None}
Publication No. 6H4869
17MAR2010
Supersedes 6H4869-01
23DEC09
Service Manual
for the
KODAK Point-of-Care CR 360 System
Important
• Qualified service personnel must install this modification.
• See the Service Portal for possible updates before doing this modification.
• When doing the procedures in this document, yo u must use safe work practices and wear the correct personal
protective equipment (for example, safety eyewear) according to your company’s standard operating
procedures.
None
© CARESTREAM HEALTH, INC. 2010
Service Guide
KODAK Point-of-Care CR 360 System Service Manual
Publication Number: 6H4869
© Carestream Health, Inc., 2010
US FEDERAL LAW RESTRICTS THIS DEVICE TO SALE BY OR ON THE ORDER OF A PHYSICIAN ONLY.
All rights reserved. No part of this manual may be repr oduced or copied in any form by any means–graphic, electronic
or mechanical, including photocopying, typing, or informati on retrieval systems–without written permission of
Carestream Health, Inc.
Use of Manual
The KODAK Point-of-Care CR 360 System is designed to meet international safety and performance standards.
Personnel operating the unit must have a thorough understanding of th e proper operation of the system. This manual
has been prepared to aid medical and t echnical personnel to understand and operate the system. Do not operat e the
system before reading this manual and gaining a clear understanding of the operation of the system. If any part of
this manual is not clear, please contact your Carestream Health representative for clarification.
Authorized European Representative
Carestream Health France
LES MERCURIALES
40, rue Jean Jaures
93176 BAGNOLET CEDEX
France
The Kodak trademark and trade dress are used under license f rom Kodak.
Carestream Health, Inc.
150 Verona Street
Rochester, NY 14608
2 6H4869
Table of Contents
Description Page
Safety and Regulatory Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Introduction
General Safety Guidelines
Electrical Hazards
Explosion and Implosion Hazards
Overheating
Laser Safety Instructions
Recycling the Unit
Labelling Summary
IEC Symbols Used
Device-specific Safety Information
Regulatory Information
System Description
Introduction
Operational Principles
System Overview
Component Description
Service Procedures
Service Tools
Removing the Scanner Cover
Installing the Scanner Cover
Activating the Scanner Without the Cover
Replacing the Power Line Filter Module
Replacing the Fuses
Replacing the Controller Board
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Introduction
CE Conformity
USA Regulations
Component Names and Descriptions
Views of the Point-of-Care CR 360
Power Line Filter Module
IMCS Board
Linear Slide Assembly
Overview
Two Types of Linear Screws
Linear Motor
Optical Head Assembly
Photo Multiplier Assembly (PM)
Loader Stepper Assembly
Roller Drive Motor Assembly
Right and Left Limit Sensors
Activation Procedures
Activating the Scanner Without the Cover (Laser Deactivated)
Before Service Operations
After Service Operations
Activating the Scanner without the Cover (Laser Activated)
Before Service Operations
After Service Operations
Tools Required
Removing the Power Line Filter Module
Installing the Power Line Filter Module
Tools Required
Procedure
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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6H4869 3
Service Guide
Removing the Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installing the Controller Board
Replacing the IMCS Board
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Removing the IMCS Board
Separating the Sensor Board from the Motion Board
Installing the IMCS Board
Replacing the Photo Multiplier Board
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Removing the PM Board
Installing the PM Board
Replacing the Photo Multiplier Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Removing the PM Tube
Installing the PM Tube
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Replacing the Optical Head Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Removing the Optical Head Assembly
Installing the Optical Head Assembly
Replacing the Linear Screw Type A
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Removing the Linear Screw Type A
Installing the Linear Screw Type A
Replacing the Linear Screw Type B
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Removing the Linear Screw Type B
Installing the Linear Screw Type B
Test Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Replacing the Linear Motor Type A
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Removing the Linear Motor Type A
Installing the Linear Motor Type A
Replacing the Linear Motor Type B
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removing Type B Linear Motor
Installing the Linear Motor Type B
Replacing the Roller Drive Motor Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Removing the Drive Roller Motor Assembly
Installing the Roller Drive Motor
Replacing the Loader Stepper Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Removing the Loader Stepper Assembly
Installing the Loader Stepper Assembly
Replacing the Laser Board
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Removing the Laser Board
Installing the Laser Board
Replacing the Power Supply
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Removing the Power Supply Unit
Installing the Power Supply Unit
Replacing the Erase Lamps Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Removing the Erase Lamps Assembly
Installing the Erase Lamps Assembly
Replacing the Erase Lamps Fuse
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Installing the Erase Lamps Fuse
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4 6H4869
Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Replacing the Erase Lamp Board
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Removing the Erase Lamp Board
Installing the Erase Lamp Board
Replacing the Erase Lamps Inverter Board
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Removing the Erase Lamps Inverter Board
Installing the Erase Lamps Inverter Board
Replacing the Roof Assembly and Tray Assembly
Introduction
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Removing the Roof Assembly
Removing the Tray Assembly
Installing the Tray Assembly and the Roof Assembly
Test Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Replacing the Right and Left Limit Sensors
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Removing the Right Limit Sensor
Installing the Right Limit Sensor
Removing the Left Limit Sensor
Installing the Left Limit Sensor
Replacing the LED Indicator
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Removing the LED Indicator
Installing the LED Indicator
LED Indicator Test Procedure
Replacing the Cassette Status Sensors
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Removing the Cassette Status Sensors
Installing the Cassette Status Sensors
Cassette Status Sensors Test Procedure
Replacing the Cassette Fixation Lever Assembly
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Removing the Cassette Fixation Lever Assembly
Installing the Casette Fixation Lever Assembly
Replacing the W0 Sensor
Tools Required
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Removing the W0 Sensor
Installing the W0 Sensor
W0 Sensor Test Procedure
Replacing the Z0 Sensor
Tools Required
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Removing the Z0 Sensor
Installing the Z0 Sensor
Z0 Sensor Test Procedure
Installing the IGUS Energy Chain
Tools Required
Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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Testing and Closing the Scanner Cover
Replacing the Barcode Reader
Tools Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Removing the Barcode Reader
Installing the Barcode Reader
Calibrations
Introduction
Origin Calibration
6H4869 5
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The Calibrations Tab
Equipment Required
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Service Guide
Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
System Gain Tuning
Purpose
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
System Gain Tuning Procedure
OCPC Process Calibration
Purpose
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
OCPC Process Calibration Procedure
Adjustments
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Adjusting the Cassette Release Mechanism
Tools Required
Adjustment Procedure
Auto-loop Solenoid Test
Introduction
Tools Required
Solenoid Off Test (Go/No Go)
Solenoid On Test (Touch/No Touch)
Adjusting the Plate Pusher
Tools Required
Adjustment Procedure
Preventive Maintenance
Cleaning the Rollers
Roller Cleaning Cycles
Roller Cleaning Procedure
Dismissing the Roller Cleaning Reminder
Cleaning the Phosphor Screens
Introduction
Cleaning the Phosphor Screens
Cleaning the Scanner
Key Operator Settings
Accessing Advanced Settings
User Tab
Setup Tab
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Anatomical Tab
Diagnostics Tab
SW Update & Backup Tab
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Backing Up (Export) Scanner and Anatom Settings
To Restore (Import) Scanner and Anatom settings:
Updating Firmware, FPGA, and NIOS Settings
Calibration Tab
Admin Tab
About Tab
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
DICOM Settings—Settings Tab
DICOM Settings—Destinations Tab
Electrical Diagrams
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Block Diagram #1: Modular Power Supply
Block Diagram #2
Block Diagram #3
Block Diagram #4
Block Diagram #5
Block Diagram #6
Block Diagram #7
Block Diagram # 8
Block Diagram #9
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Observable Conditions
Hardware Error Messages
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
. . . . . . . . . . . . . . . . . . . . . 145
. . . . . . . . . . . . . . . . . . . . . . 145
. . . . . . . . . . . . . . . . . . . . . . . . . 145
6 6H4869
Hardware Error Message Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Hardware Error Messages
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Recommended Action by Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Recommended Actions for Field Engineer
Scenario
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Recommended Actions for Field Engineer
Controller and IMCS Embedded Software Update
Updating the Controller Files
Updating Firmware and FPGA
Updating the IMCS Embedded Files
Using the SC Shell Application
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Installing the SC Shell Application
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Establishing Communication Between the Host Computer and the IMCS Board
VSP Option
Direct Cable Option
Creating a Communication Terminal in the SC Shell Application
Opening the Communication Terminal in the SC Shell Application
Loading Custom Commands
Downloading Firmware
Verifying the Firmware Download
Downloading Macros
Verifying the Macro Download
Downloading Parameters
Verifying Parameters Download
Measuring the Linear Motor Current
Acceptance Test Procedure
Scope
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
. . . . . . . . . . . . 187
. . . . . . . . . . 188
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
185
6H4869 7
Service Guide
Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Preparing the Unit for Testing
Dark Noise
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
System Response and Linearity
Uniformity and Artifacts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Multiple Test Tools: Resolution Grid, Step Wedge, and Contrast Resolution
Inspecting the Spatial Resolution
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Inspecting the Low Contrast Resolution
Inspecting the Step Wedge
Erasure Efficiency
Image Quality Results Reporting
Appendix
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Calibration Results Report
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Test Target Tool for Barcode Alignment Procedure
Publication History
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8 6H4869
Safety and Regulatory Information
Section 1: Safety and Regulatory Information
Introduction
The information contained herein is based on the experience and knowledge relating to the subject matter gained by
Carestream Health prior to publication. No patent license is granted by t his information.
Carestream Health reserves the right to change this information with out not ice, and make s no war rant y, express or
implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including
consequential or special damages, resulting from any use of this information, even if loss or damage is caused by
Carestream Health's negligence or other fault.
Caution
Cautions point out procedures that you must follow precisely to avoid damage to the system or any of its components,
yourself or others, loss of data or corruption of files in software applica tions.
Note
Notes provide additional information, such as expanded explanations, hints, or remin ders.
Important
Importants highlight critical policy information that affects how you use this guide and this product.
General Safety Guidelines
• This product was designed and manufactured to ensure maximum safety of operation. Operate and maintain it
in strict compliance with the safety precautions and operating instru ctions contained in this guide.
• This product meets all the safety requirements applicable to medical equip ment. However, anyone attempting to
operate the system must be fully aware of potential safety hazards.
• There are no user serviceable parts in this system. The product must be installed, maintained, and serviced by
qualified service personnel according to procedures and preventive maintenance schedules in the product
service manual. If your product does not operate as expected, contact your Service Representative.
• The product in whole or in part shall not be modifie d in any way without prior written approval from Carestream
Health, Inc.
• Personnel operating and maintaining this system should receive training and be familiar with all aspects of
operation and maintenance.
• To ensure safety, read all user guides carefully before using the system and observe all Cautions, Importants,
and Notes located throughout the guide.
• Keep this guide with the equipment. Reading this guide does not qualify you to operate, test, or calibrate this
system.
• Unauthorized personnel shall not be allowed access to the system.
• If the product does not operate properly or fails to respond to t he controls as described in this guide:
– Follow the safety precautions as specified in this guide.
– Stop using the system and prevent any changes to it.
– Immediately contact the service office, report the pro blem, and await further instructions.
• Use only legally marketed cassettes. Periodically check the quality of the cassettes, an d replace if any defects
are apparent.
• The images provided by this system are intended as tools for the trained user. They are explicitly not to be
regarded as a sole incontrovertible basis for clinical diagnosis.
• Be aware of the product specifications and of system accuracy and stability limitations. Consider these limitations
before making a decision based on quantitat ive values. If you have any doubts, consult the Sales Representative.
• This system is Class I continuous operated stationary equipment without ap plied parts and has one signal input/
output part.
6H4869 9
Service Guide
Electrical Hazards
Caution
• Do not remove or open system covers or plugs. Internal circuits use high voltage capable of causing serious
injury.
• Fuses blown within 36 hours of being replaced by a qualified technician may indicate malfunctioning electrical
circuits within the system. Have the system checked by qualified service personnel. Do not attempt to replace
any fuse.
• Fluids that seep into the active circuit components of the system may cause short circuits that can result in
electrical fires. Therefore, do not place any liquid or food on any part of the system.
Explosion and Implosion Hazards
CautionCaution
• Do not operate the equipment in the presence of explosive liquids, vapors, or gases.
• Do not plug in or turn on the system if hazardous substances are detected in the environment. If these
substances are detected after the system has been turned on, do not attempt to turn off the unit or unplug it.
Evacuate and ventilate the area before turning off the system.
Overheating
Do not block the air circulation around the scanner. Always maintain at least 6 inches (15 cm) clearance ar ound the
scanner to prevent overheating and damage to the system.
Laser Safety Instructions
• During nominal operation, the unit is closed and sealed with a protective cover for safety reasons.
• During nominal operation, the cover should not be removed. Removing of the cover shall be done only for service
purposes, and by a qualified technician for service operations.
• Service operations that do not require the laser should b e done without activa ting the la ser un it. Switchin g OFF
the DIP switch on the laser board will disconnect the power supply to the laser, and deactivate the laser unit for
service operations.
• In case the laser must be operated during service operation, the ser vice technician shall make sure that the
optical unit is located within the scanner drum, where the laser beam is blocked.
Laser Warning
When a service operation is taking place with the cover removed, disconnect the laser according to the procedur e in
Activating the Scanner Without the Co ver (L aser Deact ivated )
service procedure, wear protective safety glasses at all times. The required laser safety eyewear must be intended
for HeliumNeon/PDT lasers, have an optical density of 4-5 wavelengths of 610-695 nm, and be marked as having
CE approval.
on Page 26. If the laser must be activated during the
10 6H4869
Safety and Regulatory Information
Recycling the Unit
In the European Union, this symbol indicates that when the last user wishes to discard this
product, it must be sent to appropriate facilities for recovery and recycling.
Contact your local Carestream Health representative or refer to http://recycle.carestreamhealth.com for additional
information on the collection and recovery programs available for this product.
Labelling Summary
Safety Labels Consignes de Sécurité
Laser
Laser-emitting product
Class 3B laser product inside scanner Rayonnement de laser évitez l’exposition au
High voltage Haut voltage
Laser
Appareil émetant de laser
faisceau laser de la classe 3B. Appareil à laser
de classe 3B a l’intérieur du scanner.
Chassis ground stud Point de mise en terre du chassis
Attention: Consult accompanying documents Attention: consulter les documents joints
IEC Symbols Used
The system may have labels with one or more of the following symbols. These symbols indicate the IEC standards
to which the system conforms.
Warning, Caution – consult accompanying documents
Protective ground points
Power ON
Power OFF
Caution – Electrical shock hazard
6H4869 11
Service Guide
Device-specific Safety Information
Safety Information Consignes de Sécurité
LIFTING HAZARD
DANGER POIDS LOURD
The KODAK Point-of-Care CR 360 scanner
weighs 39 kg (86 lb). Do not try to lift the scanner
by yourself. Always seek assistance from another
person. Lifting equipment that is too heavy may
result in injury to personnel and/or da mag e t o th e
scanner.
WARNING
The KODAK Point-of-Care CR 360 scanner is a
CLASS 1 Laser product.
• Do not remove the scanner cover.
• Cover removal shall be done only by
authorized service personnel!
Le scanner KODAK Point-of-Care CR 360 pèse
39 kg (86 lb). N’essayez pas de porter le scanner
par vous-même. Demandez toujours de l’aide
d’une autre personne. Porter un équipement trop
lourd peut provoquer des dommages physiques
et/ou endommager le matériel.
ATTENTION
Le scanner KODAK Point-of-Care CR 360 est un
produit laser de la Classe 1.
• Ne pas retirer le couvercle du scanner.
• Le retrait du couvercle doit s’effectuer
uniquement par un personnel compétent.
Regulatory Information
Introduction
This product conforms to the following safety standards: IEC 601–1 Medical Electrical Equipment General
Requirements for Safety, EN60601–1–2 Medical Electrical Equipment Electro-Magnetic Compatibility Requirements
and Tests, IEC 60825-1 Safety of Laser Products.
This device complies with 21CFR 1040.10.
CE Conformity
This product conforms to the requirements of council directive 93/42/EEC. The KODAK Point-of-Care CR 360 is a
Class I medical device. The KODAK Point-of-Care CR 360 bears the following mark of conformity:
The name and address of the CE represent ative appears on the back of the front page of this manual.
USA Regulations
The FDA cleared the system for sale in the USA.
Caution
Federal US law restricts this device for sale by or on the order of a physician.
12 6H4869
System Description
Section 2: System Description
Introduction
Throughout this manual the KODAK Point-of-Care CR 360 System will be referred to as the Point-of-Care CR 360.
The Point-of-Care CR 360 is designed for the reading of phosphor X-ray screens (CR) by medical professionals.
The system consists of the Point-of-Care CR 360 scanner and the software package that includes:
• The KODAK QC Software that operates the scanner.
• An image viewing and archiving software package t hat supports t he DICOM 3.1 st andard and was approved b y
Carestream Health.
• The system features 8 x 10 in., 10 x 12 in., 14 x 17 in., 9.5 x 9.5 in., 11 x 14 in., 14 x 14 in., 14 x 33 cm, 24 x 30 cm,
and 15 x 30 cm digital image reading and viewing archive.
Note
Throughout this manual Front of the unit ref ers to the side where the cassettes are inserted. Right and Left are as
viewed when facing the front of the unit.
Operational Principles
The Point-of-Care CR 360 is a digital imaging system for image acquisition and processing of static projection
radiography that uses a phosphor screen with energy storage capability as an X-ray image receptor.
After exposure, a laser beam, which stimulates luminescence proportional to the local X-ray exposure, reads the
screen. The luminescence signal is digitized. The data is then subjected to digital image processing.
The Point-of-Care CR 360 enables the user t o read a screen quickly, and then erase it to be ready fo r the next scan.
The scanner is compact and easy to use.
Using the Point-of-Care CR 360 enables medical professionals to “go digital” without changing their work practices
or X-ray equipment.
6H4869 13
Service Guide
System Overview
Component Names and Descriptions
Part Name Description
Controller Board The controller board is the main board on the scanner. The controller board
connects the scanner to the host PC workstation via the USB port. The
controller board runs the firmware, and receives operational commands from
the host PC workstation via the USB cable, and transforms the commands to
the appropriate scanner hardware commands. The controller board generates
the +/- 15 Vac to the DPMT and the +/- 12 Vac to the IMCS. It builds the
scanned images and sends them via the same USB cable to the PC
workstation. The controller board serves as the link between all peripherals in
the scanner (i.e., Erase lamp, IMCS, Laser Board, and DPMT)
Integrated Motion Control
System (IMCS) Board
Linear Slide Assembly The linear slide assembly moves the optical head and PM assembly along the
Optical Head Assembly The optical head assembly includes the laser module and the rotation motor
Photo Multiplier Assembly (PM) The photo multiplier (PM) tube collects the photons emitted from the screen and
Roof Assembly and Tray
Assembly
Power Supply The AC/DC power supply provides DC power to the scanner components.
Loader Stepper Assembly The loader stepper assembly extracts the phosphor screen from th e cassette in
Roller Drive Motor Sub-System The roller drive motor pulls the phosphor screen, when loading the phosphor
Laser The laser beam stimulates the phosphor screen.
Laser Board The laser board activates the optical head assembly. The laser board receives
Barcode Reader The barcode reader reads the screen size after th e cassett e is inse rt ed into t he
The motion (IMCS) board controls and drives the four motors:
• Loader motor
• Linear motor
• Rotation motor
• Roller drive motor
The IMCS board receives feedback from the encoders and sensors.
The sensor board is a plug-in board in the IMCS board.
X-axis (slow scan) during the scan.
that rotates the laser tube and a mirror during scanning. The laser module’s
beam is reflected by the revolving mirror to different points on the phosphor
screen inside of the drum. Simultaneously, the optical he ad travels along a
linear axis, so the laser beam covers the full area of the screen one line at a
time (fast scan). Another mirror collects and reflects the light returned from the
screen to the PM assembly window.
transforms the light into a current, which is then converted to voltage and
digitized to pixel value by an ADC.
These two interconnected components receive and direct the cassette into
position in preparation for loading into the drum.
preparation for insertion into the drum, and assists in inserting the phosphor
screen into the cassette. It is powered by the loader motor which works in an
open loop (no encoder).
screen into the drum, and pulls the phosphor screen back into the cassette
when unloading the phosphor screen back into the cassette. The roller motor
has a closed loop control which enables you to change the motor speed and
thus control the erase time.
rotation motor phases and laser power, and enables laser signals. It transfers
the rotation motor encoder signals to th e controller board.
scanner and locked into place.
14 6H4869
System Description
Part Name Description
LED Indicator The LED indicator indicates the scanner’s main status such as ready for scan,
erasing, and so on.
Erase Lamps Assembly The erase lamps assembly brightly illuminates the phosphor screen after
scanning, to erase the image so that the screen is ready to be used again.
Erase Lamps Inverter Board The erase lamps inverter board converts the 21 VDC input to high voltage
output which drives the erase lamps (CCFL tubes).
CCFL Board The CCFL board monitors the erase lamps current (CCFL tubes) and the erase
lamps assembly temperature.
Sensor Board The sensor board is a plug-in board in the IMCS board.
Sensors
Roller Motor Forward Limit
Sensor (J502)
Forward limit sensor that stops the roller motor upon reaching th e end of travel
during screen loading.
Autoloop Sensor (J504) Detects that the auto-loop mechanism is in activated position.
Left and Right Limit Sensors
(J515/J516)
Left and right limit sensors indicate that the linear slide assembly has reached
the end of its travel. The right limit sensor (J516) is Home position.
W0 Sensor (J511) The W0 sensor determines the activation and deactivati on of the rollers
according to screen presence at the entrance to the drum.
Z0 Sensor (J505) Detects the presence of the screen in th e drum.
Loader Back Sensor (J508) Back limit sensor that stops the roller motor when moving in a backwards
direction.
Cover Safety Interlock
Sensor (J510)
Detects presence of system cover. When the cover is not detected, the system
motors, laser, and erase assembly will not work.
15x30 Sensor (J512) Detects if the 15 x 30 in. dental adapter is installed.
Cassette In Place Sensor
(J513)
Cassette Hold Sensor
(J514)
Signals to the control system when the cassette is inserted and locked into the
scanner.
Reverse limit sensor that stops the loader motor upon re aching the end of travel
position in a forward direction.
6H4869 15
Service Guide
Views of the Point-of-Care CR 360
Scanner Front View
Lead screw
LED indicator
Drum
Laser board
Roof assembly
Tray assembly
Scanner Rear View
Erase lamps
inverter board
Erase lamp
board
Off/On switch
Power cord
socket
Connector panel
Controller board
USB outlet
16 6H4869
Scanner Left View
PM tube
System Description
Linear motor
Roller drive motor
Scanner Right View
Power supply
unit
IMCS board
Laser unit
6H4869 17
Service Guide
Component Description
Power Line Filter Module
The power line filter module filters the AC supply to the scanner. The power inlet socket, ON-OFF switch, and two
fuses are located on the module.
IMCS Board
The IMCS board is a module stacked in four layers. It comprises the motion boar d and the sensor bo ard, which is on
the top layer. The IMCS board controls all four scanner motors and is responsible for all scanner sequences: loading,
scanning, erasing, unloading, and ejecting the cassette.
The motion board and sensor board can be replaced ei ther separately or as a single component. The supplied
replacement unit is an entire IMCS board assembly. If you need to replace one of these boards separately you must
first separate the replacement board from the replacement unit.
Motion board
Sensor Board Connectors
J501 Reserved
J502 Roller Forward Sensor
J503 Reserved
J504 Loop Solenoid
J505 Screen Carriage Sensor (Z0)
J506 Reserved
J507 Reserved
J508 Loader Back Position
J510 Cover Sensor
J511 W0 Sensor
J512 15 x 30 Cassette Adapter Sensor
J513 Cassette Presence Sensor
J514 Cassette Hold Sensor
J515 Left Limit Sensor
J516 Right Limit Sensor (Home Sensor)
J517 Reserved
J519 Reserved
18 6H4869
System Description
Linear Slide Assembly
Overview
The linear slide assembly moves the PM assembly and the laser within the drum to read the phosphor screen.
Linear motor
Linear screw
There are two replacement procedures for the linear slide assembly:
• Linear screw replacement. See Replacing the Linear Screw Type A
• Linear motor replacement. See Replacing the Linear Motor
Type A on Page 54.
on Page 48.
Two Types of Linear Screws
Type A Type B
6H4869 19
Service Guide
Linear Motor
The linear motor operates the linear slide assembly.
Two Types of Linear Motors
Type A
Type B
Optical Head Assembly
The optical head assembly controls the laser module beam. The laser module beam emits the light to energize the
phosphor screen.
Optical head
assembly
Optical head
connector bracket
Laser board
20 6H4869
Photo Multiplier Assembly (PM)
The photo multiplier (PM) tube collects the photons emitted from the screen.
PM tube
There are two replacement procedures for the photo multiplier:
• PM board replacement. See Replacing the Photo Multiplier Board
• PM assembly replacement. See Replacing the Photo Multiplier Assembly
on Page 39.
System Description
on Page 41.
Photo Multiplier
assembly
6H4869 21
Service Guide
Loader Stepper Assembly
The loader stepper assembly extracts the screen from the cassette and assists in inserting the screen into the
cassette.
Loader pusher
Retainer screws
Roller Drive Motor Assembly
The roller drive motor assembly pulls the phosphor screen from the cassette into the drum.
22 6H4869
System Description
Right and Left Limit Sensors
The right and left limit sensors control the maximum left/ri ght (X-axis) movement of the linear motor of the PM
mounted on the slide.
6H4869 23
Service Guide
Section 3: Service Procedures
Service Tools
The following is a list of tools required for service operations:
• Phillips (cross-head) screwdriver (medium)
• Flat screwdriver
• Allen wrenches (metric): 0.89, 1.5, 2, 2.5, 3, 3.5, 4, 5
• Open-ended wrenches (metric): 5.5, 7
• Wire cutters
• Long-nose pliers
• Multi-meter / avo (DVM)
• Safety activation key (SK000100)
• Scanning head alignment gauge (SK00009 9 )
• Trolley roller gauge (0.3 mm and 0.4 mm) (SK000024)
• Safety eyewear (The required laser safety eyewear must be intended for HeliumNeon/PDT lasers, have an
optical density of 4-5 wavelengths of 610-695 nm, and be mar ked as having CE approval.)
24 6H4869
Service Procedures
Removing the Scanner Cover
[1] Switch OFF the scanner.
[2] With the system upright, pull the scanner to the edge of the table so that the front side is e xtended slightly o v er
the table edge.
Scanner
cover
screws
[3] Remove the 2 scanner cover screws using a 5 mm Allen wrench.
[4] Remove the 2 scanner co v er screw s at the bac k of the scanner (o ne on each side) using a 5 mm Allen wre nch.
[5] Lift off the cover.
Installing the Scanner Cover
[1] Check (in this order):
a. The scanner is switched OFF.
b. The safety interlock key is not in the interlock.
c. The laser board DIP switch is switched ON.
[2] Install the scanner cover.
[3] Install the 4 scanner cover screws.
[4] Switch ON the scanner.
6H4869 25
Service Guide
Activating the Scanner Without the Cover
Activation Procedures
Laser Warning
Do not operate the unit while the la ser is co nnected without proper eye pr otection. Safe ty glasses (see Laser Safety
Instructions on Page 10) must be worn by all personnel in the ar ea of the unit! Only authorized per sonnel may remove
the cover. Before operating the unit without the cove r, disconn ect the laser (see Activating the Scanner Without the
Cover (Laser Deactivated) on Page 26).
When the scanner cover is removed, the safety electrical interl ock switch disconn ects th e er asing CCF L asse mbly,
the laser, and all motors.
To activate the scanner without the cover, use the applicable procedure:
• If the laser is not needed. See Activating the Scanner Without the Cover (Laser Deactivated)
• If the laser is needed. See Activating the Scanner without the Cover (Laser Activated)
on Page 27.
Activating the Scanner Without the Cover (Laser Deactivated)
Before Service Operations
on Page 26.
[1] Switch OFF the DIP switch on the laser board.
Activation key
inserted
Laser board DIP switch
Activation key
not inserted
[2] Insert the safety interlock activation key into the safety interlock to the left of the roof assembly.
[3] Switch ON the scanner and perform the necessar y ope r atio n s.
26 6H4869
After Service Operations
After performing service operations, before installing the scanner cover:
[1] Switch OFF the scanner.
[2] Remove the safety interlock activation key from the safety interlock.
[3] Switch ON the DIP switch on the laser board.
Activating the Scanner without the Cover (Laser Activated)
Before Service Operations
Laser Warning
Refer to Laser Safety Instructions on Page 10.
Activation key
inserted
Activation key
not inserted
Service Procedures
[1] Insert the safety interlock activation key into the safety interlock.
[2] Switch ON the scanner and perform the necessary operations.
[3] If the laser is no longer needed, switch OFF the DIP switch.
After Service Operations
After performing service operations, before installing the scanner cover:
[1] Switch OFF the scanner.
[2] Remove the safety interlock activation key from the safety interlock.
[3] If the DIP switch on the laser board is OFF, switch it ON.
6H4869 27
Service Guide
Replacing the Power Line Filter Module
Tools Required
• Socket wrench
• 2.0 mm Allen wrench
• 2.5 mm Allen wrench
Removing the Power Line Filter Module
Laser Warning
.Refer to Laser Safety Instructions on Page 10.
[1] Switch OFF the power and disconnect the power cable from the power inlet socket of the scanner.
[2] Remove the scanner cover. (See Removing the Scanner Co ver
on Page 25.)
[3] Remove the lower left structure bar using a 2.5 mm Allen wrench.
Structure bar
Power line filter module
[4] Remove the 2 screws above and below the ON/OFF switch using a 2 mm Allen wrench.
28 6H4869
[5] Remove the 2 screw s retaining the module bracket using the 2.5 mm Allen wrench.
[6] Remove the nuts retaining the ground cables to the ground stud using a socket wrench.
[7] Remove the ground cable of the power line filter from the stud.
[8] Disconnect the 2 power connectors.
[9] Remove the module together with the module bracket from the scanner.
Service Procedures
Installing the Power Line Filter Module
Module bracket
Power line filter module
[1] Set the new power line f ilter module into the module bracket.
[2] Insert the module into the scanner.
[3] Connect the 2 power connectors to the module.
Note
Connect black wire No. 1 to P and black wire No. 2 to N.
[4] Connect the 3 ground wires to the stud and tighten the nut.
[5] Insert the bracket screws.
Laser Warning
Refer to Laser Safety Instructions on Page 10.
[6] Connect the system to the main power and confirm that the system is operating properly.
[7] Install the scanner cover. See Installing the Scanner Cover
6H4869 29
on Page 25.
Service Guide
Replacing the Fuses
Tools Required
• Flat screwdriver
• Replacement fuses (2)
Procedure
[1] Switch OFF the scanner.
[2] Disconnect the scanner from the main power.
Fuse drawer
[3] Locate the fuse drawer on the power inlet module.
[4] Open the drawer using a flat screwdriver, prying gently from the plastic tab.
30 6H4869
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