Knight Equipment 2WV-6000 User Manual

Chemical Dispensing and Control for Sanitation in the Food & Beverage Processing Industry.
The ILCS is a multiple chemical distribution system designed to optimize in-plant cleaning chemical control. This system completely automates the dispensing of chemical and records critical usage data. The ILCS can control chemical usage by areas in the plant, by specified equipment to be cleaned, or by each sanitation worker that uses the system. ILCS promotes effective and safe allocation while providing sanitation managers an invaluable monitoring tool.
Features & Benefits:
Features & Benefits:
Automates Chemical Dispensing
Controls Costs
Accumulates Chemical Usage Data
Eliminates Unsafe Chemical Transferring
Fifty Formula Capability
Windows Compatible PC Software
Easy To Operate
Advanced Microprocessor Features:
Advanced Microprocessor Features:
Automates Chemical Dispensing
An intuitive user control allows sanitation workers to operate the system with a minimum of training and effort. The operator simply enters a user ID code, selects the appropriate formula number and presses the start button.
Cost Control
At the push of a button, this system dispenses concentrated cleaners in precise measured amounts into geri cans or other portable containers. The ILCS system can be used to simply transfer each product to a container or to blend any combination of up to eight products and water. The ILCS can be programmed to deliver up to fifty chemical formulations tailored to the specific requirement of each cleaning task. Fifty user ID codes prevent unauthorized use of the system.
Data Management
All product usage is recorded as products are used. Usage reports include product cost, consumption, batch tracking and setup. This critical information will help management gain control of costs and provide improved sanitation.
W
orker Safety
The ILCS system promotes worker safety by limiting the users’ exposure to corrosive cleaners used for sanitation. Reliable, self priming peristaltic pumps transfer cleaning products safely and efficiently. The simplicity of the system allows even unskilled employees to use it with minimal training.
ILCS W
ILCS W
indows compatible software connects the
indows compatible software connects the
Sanitation Manager directly to the ILCS system.
Sanitation Manager directly to the ILCS system.
Track chemical usage by each sanitation worker
Verify chemical usage in all areas of the plant
Remote connection via modem
Export sanitation reports to Excel
Security Key
Initiates Dispensing Cycle
LCD Screen – Displays Menus And Programming Data
Main Power Switch
Dispenses Water On Demand
LED Display – Indicates Formula To Be Dispensed
User Function Keys
Alpha Numeric Key Pad For Programming, Entering Passwords and ID’
s
Industrial Liquid Control System
Industrial Liquid Control System
Reliable Peristaltic Pumps or High Output Air Operated Double Diaphragm Pump(s)
Options F
Options F
or The IL
or The IL
CS Sy
CS Sy
stem
stem
Ordering Information
Ordering Information
Knight Headquarters Georgia Branch Canada Branch UK Branch Australia Branch N. Europe Branch S. Europe Branch Asia Branch
Toll Free (800)854-3764 Toll Free (800)241-7789 Tel (905)542-2333 Tel 44 1293 615570 Tel 61 2 9725 2588 Tel 31 53 4285800 Tel 34 936 342 130 Tel 82 2 3481 6683 Tel (949)595-4800 Tel (770)787-9400 Fax (905)542-1539 Fax 44 1293 615585 Fax 61 2 9725 2025 Fax 31 53 4285809 Fax 34 936 643 477 Fax 82 2 3482 5742 Fax (949)595-4801 Fax (770)787-1155 www.knightequip.com
ILCS Brochure 12/2001
ILCS Systems, Peristaltic Pumps, Air Pump Controls & Air Operated Double Diaphragm Pumps
Model Part No. Description
ILCS-6900 7551000-01 Six Pump ILCS. Includes Cabinet, Controls, and Dual Manifold Flushing Systems, 12 Ports Total. System Can Control Up To 8 Pumps. Peristaltic
Pumps Must Be Specified From the List Below.
ILCS 6900X 7551009 ILCS w/o Pumps, w/o water flush. Includes User Interface and Pump Controller Unit. System Designed For Applications of Air Operated
Pumps (AOP). AOP Must Be Specified From The List Below. ILCS-6900 7551013-01 ILCS-6900 115 VAC w/one 3 Way Valve. ILCS-6900 7551014-01 ILCS-6900 115 VAC w/two 3 Way Valve.
KP-9130X 8600127-01 900 series pump, 130 rpm, 148 oz./minute (4.8 l/min). Mounts to ILCS cabinet. KP-9270X 8600128-01 900 series pump, 270 rpm, 226 oz./minute (6.7 l/min). Mounts to ILCS cabinet.
APC-200 7641060-01 Air Pump Control, Single Pump, 110 VAC 50/60 Hz w/built-in regulator, pressure gauge, air solenoid and filter/dryer. Interfaces ILCS to
Air Pump. APC-200 7641061-01 Air Pump Control, Double Pump 110 VAC 50/60 Hz w/built-in regulator, pressure gauge, air solenoid and filter/dryer. Interfaces ILCS to
Air Pump. LAOP-25C 7640474 1/4” Air Operated Double Diaphragm Pump w/Stainless Steel Enclosure, 1/2"Fittings, Suction Check Valve Assy. 0-4 gal/min (0-15 Ltrs/min)
LAOP-25B 7640612 1/4" Air Operated Double Diaphragm Pump w/Stainless Steel "L" Bracket, 1/2"Fittings, Suction Check Valve assy. 0-4 gal/min (0-15 Ltrs/min) LAOP-50C 7640475 1/2" Air Operated Double Diaphragm Pump w/Stainless Enclosure, 1/2"Fittings,Suction Check Valve Assy. 0-14 gal/min (0-53 Ltrs/min) LAOP-50B 7640613 1/2" Air Operated Double Diaphragm Pump w/Stainless Steel "L" Bracket, 1/2"Fittings, Suction Check Valve Assy. 0-14 gal/min (0-53 Ltrs/min)
Options
Model Part No. Description
3WV-6000 2210013 3-way Air Operated Diaphragm Valve w/Air Solenoid for automatic flushing to drain. Retrofits to ILCS-6900 Pump Case. 2WV-6000 1600955 2-Way Air Operated Diaphragm Valve for “Point of Dispense” Anti-Siphon Protection w/Mounting Bracket, and Fittings For Air Operated or
Peristaltic Pumps. Fitting size for 1/2” I.D. Tubing. Operates with Air Pressure Expert 6000I 7681067 Windows Based Software/Hardware Package, with RM-6000I and cables KP-9270I 857785-01 KP-9270, 115V/60Hz Pump with Watertight Case. 226 oz/min (6.7L/min) CS-5000 7541100 Stainless Steel Container Shelf for 2, 2.5 or 5 Gallon Containers – 0700250 Pistol Grip For 3/4” O.D. Tubing
Industrial Liquid Control System
Industrial Liquid Control System
Knight controls and pump systems are warranted against defects in material and workmanship for a period of ONE YEAR. All Electronic Control Boards have a TWO YEAR warranty. Warranty applies only to the replacement or repair of such parts when returned to the factory with a KRA number, freight prepaid and found to be defective upon factory inspection. Rubber and synthetic rubber parts such as "O" rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment. Product abuse or misuse voids warranty.
KNIGHT LIMITED WARRANTY DISTRIBUTOR
Integrated Flush System
Integrated Flush System
The ILCS features a dual manifold design to isolate incompatible chemicals. Chemical supplies are protected by a check valve mounted between the peristaltic pump and the manifold. A pressure regulator and pressure gauge assembly is mounted on the incoming water line to control flush water pressure.
Pressure Regulator/Gauge
Water Inlet Solenoid
Check Valves
8 Port Manifold
4 Port Manifold
Liquidtrol Series
Liquidtrol Series
Air Pump Control &
Air Pump Control &
Air Operated Double Diaphragm Pump
Air Operated Double Diaphragm Pump
Stainless Steel Shelf
Stainless Steel Shelf
Rugged container shelf with
adjustable rack and drip tray
3 W
3 W
ay V
ay V
alve
alve
Allows automatic flushing of chemical residual to drain. Prevents cross contamination
The APC-200 operates as an interface to control Liquidtrol style air pumps from the ILCS. Built-in air solenoid, filter/dryer, regulator and gauge with electrical interface provide a simple remote or local installation of air pumps.
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