KitchenAid KGSA906PWH00, KGSA906PBT00, KGSI901PBL00, KGSA906PBL00, KGRI801PWH00 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS

30"(76.2CM) FREESTANDING AND SLIDE.IN GASRANGES

INSTRUCTIONSPOUR L'INSTALLATIONDES

CUISINIERESAGAZAUTOPORTANTEOUENCASTRABLE

DE30"(76,2CM)

Table of Contents/Table des matieres ............................................................................. 2

IMPORTANT: Save installation instructions for local electrical inspector's use. IMPORTANT: Conserver les instructions d'installation h rusage de I'inspecteur local des installations electriques.

9757447

TABLEOFCONTENTS

RANGE SAFETY ............................................................................. 2

INSTALLATION REQUIREMENTS ................................................ 4

Toels and Parts ............................................................................ 4

Lecation Requirements ................................................................ 4

Electrical Requirements ............................................................... 6

Gas Supply Requirements ........................................................... 6

Countertop Preparation (for Slide-in Ranges Only) ..................... 7

INSTALLATION INSTRUCTIONS .................................................. 8

Unpack Range .............................................................................. 8

Install Anti-Tip Bracket ................................................................. 8

Install Rear Vent ........................................................................... 9

Verify Anti-Tip Bracket Location .................................................. 9

Level Range .................................................................................. 9

Make Gas Connection ................................................................. 9

Electronic Ignition System ......................................................... 10

Replace Oven Racks & Storage or Warming Drawer ................ 12

Complete Installation ................................................................. 12

GAS CONVERSIONS .................................................................... 13

LP Gas Conversion .................................................................... 13

Natural Gas Conversion ............................................................. 15

TABLEDESMATIERES

SECURITI!: DE LA CUlSINERE .................................................... 19

EXIGENCES D'INSTALLATION ................................................... 20

Outillage et pieces ...................................................................... 20

Emplacement d'installation ........................................................ 20

Specifications electriques .......................................................... 22

Specifications de I'alimentation en gaz ..................................... 22

Preparation du plan de travail

(pour cuisinieres encastrables uniquement) .............................. 23

INSTRUCTIONS D'INSTALLATION ............................................. 24

Deballage de la cuisiniere .......................................................... 24

Installation de la bride antibasculement .................................... 24

Installation du raccord du conduit d'evacuation a I'arriere ....... 25

Verification de I'emplacement de la bride anti-basculement ....25

Mise a niveau de la cuisiniere .................................................... 26

Raccordement a la canalisation de gaz ..................................... 26

Systeme d'allumage electronique .............................................. 27

Reinstallation des grilles darts le four et du tiroir

de remisage ou du tiroir-rechaud ............................................... 29

Achever I'installation .................................................................. 29

CONVERSIONS POUR CHANGEMENT DE GAZ ....................... 30

Conversion pour I'alimentation au propane ............................... 30

Conversion pour I'alimentation au gaz naturel .......................... 33

RANGESAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety

messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

You can be killed or seriously injured if you don't immediately

follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

I WARNING: For your safety, the information in this manual must be followed to minimize

the risk of fire or explosion, or to prevent property damage, personal injury, or death.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Clear the room, building, or area of all occupants.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

In the State of Massachusetts, the following installation instructions apply: = Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

= If using a ball valve, it shall be a T-handle type. = A flexible gas connector, when used, must not exceed 3 feet.

Tip Over Hazard

A child or adult can tip the range and be killed. Connect anti=tip bracket to rear range foot.

Reconnect the anti-tip bracket, if the range is moved. Faimureto follow these instructions can result in death or serious burns to children and adults.

INSTALLATIONREQUIREMENTS

Assemble the required tools and parts before starting installation.

Read and follow the safety instructions provided with any tools listed here.

Tools needed

• Tape measure • Marker or pencil

• Flat-blade screwdriver • Masking tape

• Phillips screwdriver • Pipe-joint compound resistant to LP gas

• Level

• Hand or electric drill • 3/16"(4.8 mm) carbide-tipped masonry drill bit (for

• Hammer concrete/ceramic floors)

• Channel lock pliers • Noncorrosive leak-detection solution

• Pipe wrench

For LP/Natural Gas

• 15/16"combination wrench

Conversions

• 3/8"drive ratchet • 1/2"combination wrench

• %" nut driver • 7 mm combination wrench

• 1/s"(3.2 mm) drill bit (for • 7 mm nut driver

wood floors)

• SizeT20Torx screwdriver

Parts supplied

Check that all parts are included.

o _ _

'2 .........

........D

A. Anti-tip Bracket B. Plastic anchors (2)

C. #10 x ½"screws(2) D. Rear vent (for slide-in models)

Brackets must be securely mounted to subfloor. Thickness of flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your local

hardware store.

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

It is the installer's responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind the storage drawer panel.

• The range should be located for convenient use in the kitchen.

• Recessed installations must provide complete enclosure of the sides and rear of the range.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond

the bottom of the cabinets.

• All openings in the wall or floor where range is to be installed must be sealed.

• Do not seal the range to the side cabinets.

• Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.

• The floor anti-tip bracket must be installed. To install the anti- tip bracket shipped with the range, see "Install Anti-Tip

Bracket" section.

• Grounded electrical supply is required. See "Electrical Requirements" section. Proper gas supply connection must be available. See "Gas Supply Requirements" section.

• Contact a qualified floor covering installer to check that the floor covering can withstand at least 200°F (93°C).

• Use an insulated pad or 1/4"(0.64 cm) plywood under range if installing range over carpeting.

IMPORTANT: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements The installation of this range must conform to the Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction

and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home

Installations, ANSI A225.1/NFPA 501A or with local codes. In Canada, the installation of this range must conform with the

current standards CAN/CSA-A240-1atest edition, or with local codes.

Mobile home installations require:

• When this range is installed in a mobile home, it must be secured to the floor during transit. Any method of securing

the range is adequate as long as it conforms to the standards listed above.

Product Dimensions

Freestanding Range

*27" max,

(68=6era)

to handle

30" (91.4 cra)

cooktop height

with _eveHng

_egs _owered

1!/2turns

Slide-in Range

35%"

(go,5cm) ceoktop height with leveling legs lowered

1V2turns

231/2"

(59.8cm)

(68,6 cm)

to handle

30"

(76.2 cm)

*When installed in a 24" (61 cm) base cabinet with 25" (63.5 cm)

countertop; front of oven door protrudes 1%" (4.8 cm) beyond 24" (61 cm) base cabinet.

Installation Clearances

Cabinet opening dimensions shown are for 25" (64 cm) countertop depth, 24" (61 cm) base cabinet depth and

36" (91.4 cm) countertop height.

Freestanding and Slide-in Range

For rainiraura

top of cooktop, see NOTE=

1/2"

(11,4 cra)

corabustiMe (2&3

material

I I

(11=4 era)

NOTE: 24" (61 cm) minimum when bottom of wood or metal cabinet is protected by not less than %" (0.64 cm) flame retardant millboard covered with not less than No. 28 MSG sheet steel,

0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or

0.020" (0.5 mm) copper.

30" (76.2 cm) minimum clearance between the top of the cooking platform and the bottom of an unprotected wood or metal cabinet.

ElectricalShockHazard

Plugintoagrounded3prongoutlet, Donotremovegroundprong. Donotuseanadapter.

Donotuseanextensioncord, Failuretofollowtheseinstructions can result in death,

fire, or electrical shock,

IMPORTANT: The range must be electrically grounded in accordance with local codes and ordinances, or in the absence of

local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that

the ground path is adequate. A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park, Quincy, MA 02269.

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

• A 120-volt, 60-Hz, AC-only, 15 amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also

recommended. It is recommended that a separate circuit serving only this range be provided.

Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. In addition

to checking that the outlet provides 120-volt power and is correctly grounded, the outlet must be checked by a qualified electrician to see that it is wired with correct polarity.

• The wiring diagram is located on the underside of the storage drawer or below the warming drawer in a clear plastic bag.

NOTE: The metal chassis of the range must be grounded in order

for the control panel to work. If the metal chassis of the range is

not grounded, no keypads will operate, Check with a qualified electrician if you are in doubt as to whether the metal chassis of

the range is grounded.

Explosion Hazard

Use a new AGA or CSA approved gas supply line. Securely tighten al gas connections.

If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column,

Examples of a qualified person include:

licensed heating personnel, authorized gas company personnel, and

authorized service personnel. Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas

Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

Type of Gas

Natural Gas:

This range is design-certified by the American Gas Association (A.G.A.) for use with natural gas or, after proper conversion, for

use with LP gas.

• This range is factory set for use with natural gas. See "Gas Conversions" section. The model/serial rating plate located

on the frame behind the storage drawer has information on the types of gas that can be used. If the types of gas listed do

not include the type of gas available, check with the local gas supplier.

LP Gas conversion: Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different

gas without consulting the serving gas supplier. See "Gas Conversions" section.

Gas Supply Line

Provide a gas supply line of 3A" rigid pipe to the range location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe joint compounds that resist the

action of LP gas must be used. Do not use TEFLON °t tape. With LP gas, piping or tubing size can be 1/2"minimum.

Usually, LP gas suppliers determine the size and materials used in the system.

Flexible metal appliance connector:

If local codes permit, a new A.G.A./C.S.A. design- certified, 4 - 5 ft (122 - 152.4 cm) long, 1/2"(1.3 cm) or sA" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting range to the gas supply line.

L__J

• A 1/2"(1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance

gas pressure regulator.

• Do not kink or damage the flexible metal tubing when moving the range.

Rigid pipe connection:

The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the range. The rigid

pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be

level and in line.

Must include a shutoff valve: The supply line must be equipped with a manual shutoff

valve. This valve should be located in the same room but external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff

valve. The valve is for turning on or shutting off gas to the range.

A. Gas supply line B. Shutoff valve "open" position C. To range

Gas Pressure Regulator

The gas pressure regulator supplied with this range must be

used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 6" WCP Maximum pressure: 14" WCP

LP Gas:

Minimum pressure: 11" WCP Maximum pressure: 14" WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not

applicable for Canada).

Gas Supply Pressure Testing

Line pressure testing above 1/2psi gauge (14" WCP)

The range and its individual manual shutoff valve must be disconnected from the gas supply piping system during any

pressure testing of that system at test pressures greater than r/2psi (3.5 kPa).

Line pressure testing at 1/2psi gauge (14" WCP) or lower

The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure

testing of that system at test pressures equal to or less than 1/2psi (3.5 kPa).

The cooktop sides of the slide-in range fit over the cutout edge of your countertop.

22 %"

(57.5om_ i

If you have a square finish (flat) countertop and the opening width is 30" (76,2 cm), no countertop preparation is required.

Formed front-edged countertops must have molded edge shaved flat 3/8"(1.0 cm) from each front corner of opening.

Tile countertops may need trim cut back %" (1.0 cm) from each front corner and/or rounded edge flattened.

If countertop opening width is greater than 30" (76.2 cm), adjust the %" (1.0 cm) dimension.

Countertop must be level. Place level on countertop, first side to side; then front to back. If countertop is not level, range will not be level. Oven must be level for satisfactory baking performance.

1-®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

INSTALLATIONINSTRUCTIONS

Excessive Weight Hazard

Use two or more people to move and install range.

Failure to do so can result in back or other injury.

1. Remove shipping materials, tape and protective film from range. Keep cardboard bottom under range. Remove oven

racks and parts package from inside oven.

2. Take 4 cardboard corners from the carton. Stack one cardboard corner on top of another. Repeat with the other 2

corners. Place them lengthwise on the floor behind the range to support the range when it is laid on its back. Using 2 or more people, firmly grasp the range and gently lay it on its

back on the cardboard corners.

3. Pull cardboard bottom firmly to remove.

4. Use an adjustable wrench to loosen the leveling legs.

5. Place cardboard or hardboard in front of range. Using 2 or more people, stand range back up onto cardboard or hardboard.

If countertop is not flush with cabinet opening edge, align template with overhang.

B ',

If cabinet opening is wider than specified in the "Location Requirements" section, adjust template so range will be

centered in cabinet opening. To mount anti-tip bracket to wood floor, drill two 1/8"(3.2 mm)

holes at the positions marked on the bracket template. Remove template from floor.

Tip Over Hazard

A child or adumt can tip the range and be kiHedo Connect anti-tip bracket to rear range foot.

Reconnect the anti-tip bracket, if the range is moved. Faimure to follow these instructions can result in death

or serious burns to cbimdren and adumts,

Contact a qualified floor covering installer for the best procedure

for drilling mounting holes through your type of floor covering.

Before moving range, slide range onto shipping base, cardboard or hardboard.

1. Remove template from the anti-tip bracket kit (found inside the oven cavity) or from the back page of this manual.

2. Place template on the floor in cabinet opening so that the left edge is against cabinet and top edge is against rear wall,

molding or cabinet.

3. Tape template in place.

To mount anti-tip bracket to concrete or ceramic floor, use a 3A6"(4.8 mm) masonry drill bit to drill 2 holes at the positions

marked on the bracket template. Remove template from floor.

6. Tap plastic anchors into holes with a hammer.

7. Align anti-tip bracket holes with holes in floor. Fasten anti-tip bracket with screws provided.

Depending on the thickness of your flooring, longer screws may be necessary to anchor the bracket to the subfloor.

Longer screws are available from your local hardware store.

8. Move range close to opening. Remove shipping base, cardboard or hardboard from under range.

9. Connect power supply cord as described in the "Electrical Connection" section.

10. Move range into final position making sure rear leveling leg slides into anti-tip bracket.

11. Continue installing your range using the following installation instructions.

Ifyouhaveaslide-inrange,therearventmustbeinstalled. Removetheoutsidescrewsfromthereartrimonrange.Use

screwstoattachrearventtorange.

1. Moverangeclosetocabinetopening.

2. Removecardboardorhardboardfromunderrange.Carefully moverangeintofinalposition.

3. Pulldraweropentofirststopposition.Liftfrontofdrawerto clearwhitewheelsindrawerguides.Removedrawerandset itasideonaprotectedsurface.

Placerackinoven.Placelevelonrack,firstsidetoside;then fronttoback.

Ifrangeisnotlevel,pullrangeforwarduntilrearlevelinglegis removedfortheanti-tipbracket.Use%"driveratchetand channellockplierstoadjustlevelinglegsupordownuntilrange islevel.Pushrangebackintoposition.Checkthatrearleveling legisengagedinanti-tipbracket.

NOTE:Ovenmustbelevelforsatisfactorybakingperformance.

Typicalrigid pipe connection

A combination of pipe fittings must be used to connect the range to the existing gas line. Your connections may be different, according to the supply line type, size and location.

1. Apply pipe-joint compound made for use with LP gas to all pipe thread connections.

2. Using a pipe wrench to tighten, connect the gas supply to the range.

A F

Making sure the anti-tip bracket is installed:

• Look for the anti-tip bracket securely attached to floor.

• Slide range back so rear range foot is under anti-tip bracket.

If installing the range in a mobile home, you must secure the range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the "Location Requirements" section.

f H

A. Gas pressure regulator B. 90 ° elbow (must have

F2"male pipe thread)

C. Nipple D. Union

E. Black iron pipe

F. Manual gas shutoff valve G. F±"or 3/4"gas pipe H. Nipple

I. Union

J. 90° elbow

Typical flexible connection

1. Apply pipe-joint compound made for use with LP gas to the

smaller thread ends of the flexible connector adapters (see B and G in following illustration).

2. Attach one adapter to the gas pressure regulator and the other adapter to the gas shutoff valve. Tighten both adapters.

Use a 1%6"combination wrench and channel lock pliers to attach the flexible connector to the adapters. Check that

connector is not kinked.

A B C

/ D

H G F

A. Gas pressure regulator

B. Use pipe-joint compound

C. Adapter (must have Y2"male

pipe thread)

D. Flexible connector

E. Manual gas shutoff valve

R _2" or 3/4"gas pipe G. Use pipe-joint compound H. Adapter

Complete Connection

1. Check that the gas pressure regulator shutoff valve is in the "on" position.

Electrical Shock Hazard

Pmuginto a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter.

Do not use an extension cord. Failure to follow these instructions can resumt in death,

fire, or eJectdcam shock.

5. Plug into a grounded 3 prong outlet.

A. Gas pressure regulator shutoff valve

Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a

leak. Correct any leak found. Remove cooktop burner caps and grates from parts

package. Align notches in burner caps with pins in burner base. Burner caps should be level when properly positioned. If burner caps are not properly positioned, surface burners will not light. Place burner grates over burners and caps.

Initial lighting and gas flame adjustments

Cooktop and oven burners use electronic igniters in place of standing pilots. When the cooktop control knob is turned to the "LITE" position, the system creates a spark to light the burner. This sparking continues, as long as the control knob is turned to

"LITE." When the oven control is turned to the desired setting, sparking

occurs and ignites the gas.

Check Operation of Cooktop Burners

Standard Surface Burners

Push in and turn each control knob to the "LITE" position. The flame should light within 4 seconds. The first time a burner is

lighted it may take longer that 4 seconds to light because of air in the gas line.

TripleTier TM Flame Burner To start simmer burner:

Push in and turn control knob to "LITE." The flame should light within 4 seconds. The first time a burner is

lighted it may take longer that 4 seconds to light because of air in the gas line.

To start power burner:

Push in and turn control knob to "POWER BURNER HIGH." The flame should light within 4 seconds. The first time a burner is

lighted it may take longer that 4 seconds to light because of air in the gas line.

If burners do not light properly:

• Turn cooktop control knob to the "OFF" position.

• Check that the range is plugged in and the circuit breaker has not tripped or the fuse blown.

• Check that the gas shutoff valves are set to the "open" position.

• Check that burner caps are properly positioned on burner bases.

• Repeat start-up. If a burner does not light at this point, contact your dealer or authorized service company for

assistance.

Adjust Flame Height

Adjust the height of top burner flames. The cooktop "low" burner flame should be a steady blue flame approximately 1_,,(0.64 cm)

high.

A. Low flame

B. High flame

If the "low" flame needs to be adjusted: Standard burner adjustment

The flame can be adjusted using the adjustment screw in the

center of the valve stem. The valve stem is located directly underneath the control knob.

A. Adjustment screw

1. Remove the control knob.

2. Hold the knob stem with a pair of pliers. Use a small flat- blade screwdriver to turn the screw located in the center of

the control knob stem until the flame is the proper size.

3. Replace the control knob.

4. Test the flame by turning the control from "LO" to "HI," checking the flame at each setting.

TripleTier TM Flame adjustment

The flame can be adjusted using the adjustment screws located

under the control knob.

Check Operation of Oven Bake Burner

1. Remove the oven rack. Remove the bake burner cover and place it on a protected surface.

2. Push the BAKE pad. Default temperature appears in the temperature display.

3. Press the START pad. Depending on your model, "PrE" and preheat time will appear in the temperature display

OR "PREHEATING" and "LO" (or actual temperature) will appear

in the temperature display.

The oven bake burner should light within 8 seconds, under certain conditions it may take the burner up to 50 to 60 seconds to light.

Electronic igniters are used to light the bake and broil burners.

A. Bake burner cover B. Flame spreader

C. Oven bake burner

Adjust Oven Bake Burner Flame (if needed)

On models with a warming drawer, remove access cover plate (1 screw) located at the back of the warming drawer

compartment. Check the oven bake burner for proper flame.

This flame should have a 1/2"(1.3 cm) long inner cone of bluish-green, with an outer mantle of dark blue, and should

be clean and soft in character. No yellow tips, blowing or lifting of flame should occur.

If the oven bake flame needs to be adjusted, locate the air shutter near the center rear of the range. Loosen the locking screw and rotate the air shutter until the proper flame appears. Tighten locking screw.

A.Power burner adjustment B.Simmer burner adjustment

1. Remove the control knob.

2. Insert asmall flat-blade screwdriver into adjustment locations shown to turn the screw until the flame is the proper size.

3. Replace the control knob.

4. Test the flame by turning the control from "LO" to "HI," checking the flame at each setting.

A.Air shutter

Push CANCEL/OFF pad. Reinstall oven bake burner access plate.

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