Keyence FS-V22X, FS-V22, FS-V22G, FS-V22RP, FS-V22R User Manual

Page 1
DUAL DIGITAL FIBER
0 V
Max. 100mA
DC 5 to 40V
(Control output)
Load
Black
Photoelectric
sensor main circuit
Overcurrent
protection circuit
SENSOR
???
96M0747
3. Amplifier Expansion
Up to 16 sub units can be connected to each main unit.
1) Remove the expansion protective cover from the main unit.
FS-V22/22G/22R(P)/22X
Instruction Manual
1. Safety Precautions
WARNING
• This product is used to detect targets. Do not apply the product to safety circuits for human protection.
• This product is not of explosion-proof construction. Do not use the products in places with flammable gas, liquid, or dust.
• This product is a sensor of DC power supply type. Do not apply AC power. The product may explode or burn if 100 VAC or a higher volt­age is applied.
Check that all the accessories are ready before use.
• Accessories
Instruction End units (x2) Expansion Sticker (x1) manual (x1)
Slide the unit to the right to remove it.
2) Mount each amplifier to the DIN rail.
3) Press the two claws of each sub unit to the grooves on the main unit until the claws snap.
4) Mount the end units to the left- and right-hand sides of the whole amplifi­ers in the method shown in the figure at step 2.
5) Check that the amplifiers are securely sand­wiched by the end units. Use a Phillips screw­driver and securely tighten the screws on the end units (i.e., two screws on each end unit).
4. Connecting Fiber Unit
1) Open the dust cover in the direction shown by arrow ➀.
2) Move down the fiber lock lever in the direction shown by arrow ➁.
3) Insert a fiber unit into the fiber inser­tion holes to a length of the fiber in­sertion sign (i.e., approximately 14 mm).
Fiber insertion sign
Note:If a thin fiber unit is used, an adapter provided with the thin fiber unit
will be required. Unless the right adapter is connected, the thin fiber unit will not detect targets correctly.
Cable outer dia. Adapter Appearance
ø1.3 Adapter A
ø1.0 Adapter B
• To connect the coaxial reflective type fiber unit to the amplifier, connect the single-core fiber to the transmitter side, and connect the multiple­core fiber to the receiver side.
4) Move up and return the fiber lock lever in the direction shown by arrow ➃.
2. Part Names
* The operation indicator of the FS-V22X (infrared model) will not be lit.
Fiber lock lever
Operation indicator*
Set button
Digital
Preset value (PV) green indicator
monitor
Manual button
Current value (CV) red indicator
Expansion protective cover
Expansion connector Mode button
Output selector
Cable
Dust cover
Single-core fiber
Multi-core fiber
Transmitter
Receiver
• To remove the amplifiers added, take the steps opposite to the mount­ing procedure.
• Put the provided sticker close to the sensor.
Note • The FS-V22/22G/22R(P)/22X incorporates a mutual interference
prevention function, thus allowing the close mounting of a number of fiber units in the following modes.
Power mode
Number of
units connected
FINE4TURBO
SUPER TURBO
8
5. I/O Cricuit
Refer to the following I/O circuit diagram when connecting the unit to pe­ripheral devices.
FS-V22/22G/22R/22X FS-V22RP
DC 12 to 24V
Overcurrent
Photoelectric
protection circuit
sensor main circuit
1
ULTRA
TURBO
8
Black
Max. 100mA
Load
(Control output)
8
DC 5 to 40V
Page 2
6. Making Sensitivity Settings
Full Auto Calibration
In this mode, the PV will be set to the mean value of the maximum and minimum incident values obtained within a certain period. Use this mode to detect moving workpieces.
1) Press the set button for a minimum of three seconds while the target workpiece is passing the sensing area of the fiber unit.
While the set button is pressed, the sensitivity of the sensor will
be set according to the incident values.
Workpiece
3 s min.
The display will flash when the settings are completed.
When the setting is finished, the digital monitor will display the PV
in green.
PV (green)
CV (red)
Two-point Calibration
In this mode, the PV used will be the mean value of two sensing values obtained with and without a workpiece.
1) Press the set button for a moment without the workpiece in the sens­ing area (i.e., in front of the fiber unit).
Workpiece
Manua| Calibration
In this mode, make manual PV settings.
PV
The PV value decreases by pressing this side of the manual button.
The PV value increases by pressing this side of the manual button.
Positioning Calibration
In this mode, a workpiece will be detected when the front edge of the workpiece has reached a preset position.
1) Press the set button for a moment without the workpiece in the sens­ing area (i.e., in front of the fiber unit).
Workpiece
The display will be lit when the workpiece is detected.
2) Locate the front edge of the workpiece in the sensing area. Then press the set button for a minimum of three seconds.
Workpiece
Front edge
3 s min.
The display will flash for a moment when the setting is finished. Then the PV will be displayed.
The display will be lit when the workpiece is detected.
2) Locate the workpiece in the sensing area (i.e., in front of the fiber unit). Then press the set button for a moment.
Workpiece
The PV will appear when the settings are completed.
* If there is extremely little difference in sensitivity between the sens-
ing values, the display will flash on completion of tuning.
Maximum Sensitivity Setting
If the sensing performance of the sensor drops due to dust or dirt, set the sensitivity of the sensor to maximum.
1) Press the set button without a workpiece if the fiber unit is a reflec-
tive model. Press the set button with a workpiece if the fiber unit is a through-beam model. In both cases, press the set button for a mini­mum of three seconds.
“Reflective model”
“Through-beam model”
3 s min.
The display will flash for a moment when the setting is finished. Then the PV will be displayed.
* If the sensing distance is insufficient, make sensitivity settings in the
sensor in two-point tuning mode.
7. Selecting Output
Either light-ON mode or dark-ON mode is selectable.
Press the mode button.
The display indicates that the sensor is in dark-ON mode. The CV will be
Press the manual button within five seconds after
pressing the mode button . displayed if no buttons are operated for approximately five seconds.
Take the same steps to set the sensor to light-ON mode again.
8. User-friendly Functions
Access Mode Selection
Two modes are available to the display of values and menu items.
EASY Only basic functions are displayed.
FULL All available functions are displayed.
Press 3 s min.
Completion of selection
Press 3 s min.
The mode is set to EASY before shipping.
Select
EASY
FULL
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Display Selection (Access Mode: EASY)
PV CV
Press
Excess
The CV is displayed in
CV
gain
percent based on the PV.
Press
Output
status
The current value will be displayed if no keys are operated for approximately 30 s.
If the timer function is set, the output status with power mode and the timer mode with set time will be displayed alternately.
Display Selection (Access Mode: FULL)
PV CV
Press
Press
Press
Power
mode status
Menu Selection (Access Mode: FULL)
Access mode selection
Power mode selection
Timer function setting
Press the mode button 3 s min
Press
Select
Press
Select
Press
Other than
FINE TURBO SUPER TURBO ULTRA TURBO
HIGH SPEED HIGH RESO-
LUTION
Normal operation use
Used if the sensing distance is insufficient while the sensor is in fine mode.
Used if the sensing environment is bad due to dust or other obstacles.
Used if the incident is insufficient while the sensor is in SUPER TURBO mode.
Used to detect sensing objects moving at high speed.
Used to detect delicate differences within a short sensing distance.
Timer OFF (for normal operation use) OFF-delay timer ON-delay timer One-shot timer
Excess
gain
LED bar indicator
CV
CV
Press
Output
status
Peak
excess
gain
Press
Peak value Bottom value
Power
mode status
Bottom excess
gain
Menu Selection (Access Mode: EASY)
Press the mode button 3 s min
Access mode selection
Press
Power mode selection
Press manual
Press
Press
button to select
Timer function setting
Press manual button to select
Press
Press
Normal operation use
FINE
Used if the sensing distance is insufficient
TURBO
while the sensor is in fine mode.
Used if the sensing environment is bad
SUPER
due to dust or other
TURBO
obstacles.
Timer OFF normal operation use)
OFF-delay timer ON-delay timer One-shot timer
(for
Power mode
,
S-APC mode setting
Edge detection mode selection
Power save function setting
Power mode
Shift function setting
Press
Other than Power mode
,
Press
Press
Press
Other than Power mode
Press
Press
Shift value CV
Select
Select
Select
Select
Timer adjustments
Timer adjustment range
1~30ms 30~50ms 50~200ms 200~500ms
* A maximum error of ±10% of the PV.
Shift value adjustment
1-ms increments 2-ms increments 10-ms increments 50-ms increments
OFF (for normal operation use) Used to detect sensing objects highly
precisely under clean environments.
OFF (for normal operation use) Rising edge Falling edge
OFF (for normal operation use) ECO half ECO all
OFF (for normal operation use) Shift ON
Other than
Press to manual button to
Press
Note: Press the mode button ( ) for a minimum of three seconds to return to the display of the CV from any menu selection stage. To return to the previous
display, press the mode button (
When the power mode is set to HIGH RESOLUTION, the S-APC mode will be always turned ON.
When the power mode is set to HIGH SPEED, the S-APC mode will be always turned ON in the case of the R model, or otherwise the S-APC mode will be
always turned OFF.
make timer adjustments
* For timer values, refer to the
corresponding table under FULL mode.
) first, and press the left side ( ) of the manual button ( ).
Sensitivity Settings in Edge Detection Mode
The sensitivity of the sensor will be set to maximum by pressing the while the sensor is in edge detection mode. Make fine sensitivity adjust­ments by pressing the .
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9. Key Lock
The key lock function disables the operation of all keys.
Press the manual button for three seconds while pressing the mode button.
13. List of Digital Display Items
Preset value/Current value display
Output selection (Dark ON)
Timer function setting (OFF-delay timer)
Timer function setting (ON-delay timer)
Indicates that the keys are locked.
• Take the same step to unlock the keys.
10. Mode Settings before Shipping (Initialization)
The following factory settings are made before shipping.
Access mode
Power mode
Timer function
Output selection
EASY
FINE
OFF
Light-ON
* Returning to factory settings: Press the button for a minimum of
five seconds while pressing the button.
11. Hints On Correct Use
• To extend the cable length, use a cable with at least a 0.3 mm2 cross­section area. Limit the length of cable extension to no more than 100 m. (To connect several units, contact Keyence for further information.)
• Do not wire the amplifier line along with power lines or high-tension lines, or otherwise the sensor may malfunction or receive damage due to noise.
• When using a commercially available switching regulator, ground the frame ground terminal and ground terminal.
• Do not use the FS series outdoors, or in a place where extraneous light can enter the light receiving surface directly.
• Due to the individual dispersion of characteristics and the difference in fiber unit model, the maximum sensing distance or displayed value of all the units are not the same.
• If the sensor is used in S-APC mode for a long time, the LED indicators will be imposed with a heavy load. In that case, the sensor will be auto­matically set to ACC mode where the current consumption of the sen­sor for light emission will be constant, and “END APC” will be displayed. The sensor can be continuously used in this case. Replace the sensor, however, if highly precise detection is required.
12. Specifications
Model Light source
Response time
Display shift function Timer function
Control output
Supply voltage Current consumption
Rating
Ambient illumination Ambient temperature Relative humidity
Vibration
Shock resistance
Environment resistance
Housing material Size Weight
*1. The model is sold only in Japan. Consult your KEYENCE representa-
tive if the model is required outside Japan.
*2. Ambient operating temperature with amplifier expansion
1 to 2 units: -10°C to 55°C 3 to 10 units: -10°C to 50°C 11 to 16 units: -10°C to 45°C
FS-V22*1 FS-V22G
Red LED Greed LED 250µs (FINE)/500µs (TURBO)/1ms (SUPER TURBO)/ 4ms (ULTRA TURBO)/500µs (HIGH RESOLUTION)/ 50µs (HIGH SPEED) Max. ±1999 (variable) Timer OFF, OFF-delay timer, ON-delay timer, and one-shot timer 1 to 500 ms NPN open collector with 100 mA max at 40 V with a max, Residual voltage of 1 V. DC12-24V ±10% with a maximum ripple (peak to peak) of 10%
Mode
Model
Other than
Normal
R model
ECO half ECO all
R model
Normal ECO half ECO all
Incandescent lamp: 20,000 Rx max. Sunlight: 30,000 Rx max.
-10°C to 55°C (No freezing)*2
35% to 85% RH (No condensation) 10 to 55 Hz, 1.5-mm double amplitude, each in X, Y, and Z directions for two hours
2
500 m/s
Three times each in X, Y, and Z directions Unit and cover are both polycarbonate made W 9 mm x L70 mm x H 30 mm Approximately 80 g (including 2-m Cable)
FS-V22R(P)
4-element red LED Infrared (950 nm)
S-APC
S-APC mode turned ON or when
mode OFF
the HIGH SPEED mode is selected. 580 mW 480 mW 430 mW 650 mW 530 mW 480 mW
720 mW 600 mW 550 mW 720 mW 600 mW 550 mW
FS-V22X
Output selection (Light-ON)
Access mode selection (EASY)
Access mode selection (FULL)
Excess gain display
LED bar display
Hold display
Power mode selection (FINE)
Power mode selection (TURBO)
Power mode selection (SUPER TURBO)
Power mode selection (ULTRA TURBO)
Power mode selection (HIGH SPEED)
Power mode selection (HIGH RESOLUTION)
Timer function setting (Timer OFF)
Forecast maintenance warning (END APC)
Timer function setting (One-shot timer)
S-APC mode setting (S-APC OFF)
S-APC mode setting (S-APC ON)
Edge detection mode (OFF)
Edge detection mode (Rising edge)
Edge detection mode (Falling edge)
ECO mode setting (ECO mode OFF)
ECO mode setting (ECO half)
ECO mode setting (ECO all)
Shift function setting (Shift OFF)
Shift function setting (Shift ON)
Key lock setting
Key unlock
WARRANTIES (MUST ACCOMPANY THE PRODUCTS): KEYENCE, at its sole option, will refund, repair or replace at no charge any defective Products within 1year from the date of shipment. Unless stated otherwise herein, the Products should not be used internally in humans, for human transportation, as safety devices or fail-safe systems. EXCEPT FOR THE FOREGOING, ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-IN­FRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. KEYENCE SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES, EVEN IF DAMAGES RESULT FROM THE USE OF THE PRODUCTS IN ACCORDANCE WITH ANY SUGGESTIONS OR INFORMATION PROVIDED BY KEYENCE. In some jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not apply.
KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211 FAX: +81-6-6379-2131
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PHONE: 3104-1010 FAX: 3104-1080
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PHONE: 02-563-1270 FAX: 02-563-1271
Printed in Japan
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