KEYENCE BL-180 User Manual

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User’s Manual

CCD Bar Code Reader

A58-001

BL-180 Series

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No part of this document is to be reproduced or utilized in any form or by any means without the written consent of KEYENCE Corporation.

The contents of this document are subject to revision without notice. If you have any problems or questions regarding this document, please contact

one of the KEYENCE offices listed on the last page of this document. KEYENCE is not responsible for any results of the application of the product. If the document contains incomplete printing, it can be exchanged for a complete

one.

• MS-DOS is a registered trademark of Microsoft U. S. A.

• MS-Windows is a trademark of Microsoft U. S. A.

• Other company names and product names are registered trademarks or trademarks of the respective companies.

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Introduction ......................................................................................................................vii

Unpacking ........................................................................................................................vii

Safety Precautions ..........................................................................................................vii

Conventions .....................................................................................................................vii

System Configuration ....................................................................................................viii

Parts and Functions .......................................................................................................viii

Chapter 1: Connection and Installation

BL-180 Connections ..........................................................................................................2

Wire colors and signal types ............................................................................................................................2

Power supply wiring .........................................................................................................................................2

Wiring I/O .........................................................................................................................................................2

RS-232C Connections ..................................................................................................................................... 3

Installing the BL-180 Series ..............................................................................................6

Chapter 2: Functions for Reading Operation

Read Operation ................................................................................................................10

Scanning method ...........................................................................................................................................10

Data-send mode ............................................................................................................................................. 11

Read modes .....................................................................................................................12

Single label read mode .................................................................................................................................. 12

Multi-label read mode 1 (Multi 1) .................................................................................................................... 12

Multi-label read mode 2 (Multi 2) .................................................................................................................... 13

Multi-label read mode 3 (Multi 3) .................................................................................................................... 13

Label orientation mode ...................................................................................................16

Test Mode .........................................................................................................................17

STABILITY LEDs ..............................................................................................................19

Preset Function (Compare with:) ...................................................................................20

What is the preset function? ........................................................................................................................... 20

Wildcard symbols (“!” and “?”) ........................................................................................................................20

Additional Information ....................................................................................................21

Max. Code Length (Designated Digit )

Output Function ...............................................................................................................23

Chapter 3: Setup Software

Controlling the BL-180 ....................................................................................................26

Setup Software Requirements .......................................................................................................................26

Operating Procedure .......................................................................................................28

Outline of Operation ....................................................................................................................................... 28

Setup Software Operating Procedure ............................................................................29

File Operation ................................................................................................................................................. 30

Main setting screen ........................................................................................................................................ 32

CODE39 setup ............................................................................................................................................... 33

ITF setup ........................................................................................................................................................ 34

Setup for Industrial 2 of 5 and COOP 2 of 5 .................................................................................................. 34

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Codabar setup ............................................................................................................................................... 35

UPC/EAN setup ............................................................................................................................................. 36

CODE128 setup ............................................................................................................................................. 36

Trigger input setting ....................................................................................................................................... 37

Communication setting .................................................................................................................................. 38

Communication strings setup ......................................................................................................................... 38

Other setting .................................................................................................................................................. 39

Sending Settings ............................................................................................................................................ 40

Version Display .............................................................................................................................................. 40

List of Error Messages ................................................................................................... 41

How to Use Terminal Software ...................................................................................... 42

Chapter 4: Serial Communication (RS-232C/RS-422A)

Serial Communication .................................................................................................... 46

Communication Setup .................................................................................................................................... 46

Details on Data Communication .................................................................................... 47

Communication Protocols(Hardware handshaking) ....................................................................................... 47

Capacity of Transmission Buffer .................................................................................................................... 48

Read Data Format ......................................................................................................................................... 48

Read Error Code ............................................................................................................................................ 49

Command Communication ............................................................................................ 50

Setup of Direct Control Commands ............................................................................................................... 50

Explanation of Direct Control Commands ...................................................................................................... 51

Details on Parameter Setting Commands ...................................................................................................... 52

Response Error Code .................................................................................................................................... 53

Description of Parameter Setting Commands ................................................................................................ 53

Appendix

Specifications .................................................................................................................. 62

Reading Range Characteristics (Typical) ..................................................................... 63

Angular Characteristics (Typical) .................................................................................. 64

Dimensions ...................................................................................................................... 65

Example Program for Serial Communication ............................................................... 67

Troubleshooting .............................................................................................................. 68

CODE128 Specifications ................................................................................................ 70

ASCII Code Table ............................................................................................................ 71

Default Settings ...............................................................................................................72

BL-U1

Introduction ..................................................................................................................... 78

Conventions ....................................................................................................................78

System Configuration ..................................................................................................... 79

Using the RS-232C and RS-422A ................................................................................................................. 79

Using the RS-485 multidrop link .................................................................................................................... 79

Other Options ................................................................................................................................................. 79

BL-U1 ............................................................................................................................................................. 80

BL-U1 Connections ......................................................................................................... 81

Connecting the AC power supply ................................................................................................................... 81

Connecting the BL-U1 to a BL series ............................................................................................................. 81

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Setting the BL-U1 DIP switches ..................................................................................................................... 82

Function and wiring on the I/O terminal block ................................................................................................ 83

RS-232C port pin assignment ........................................................................................................................ 84

RS-232C port wiring .......................................................................................................................................85

RS-422A port wiring ....................................................................................................................................... 85

Wiring the RS-485 (multidrop link) .................................................................................................................86

Installation ........................................................................................................................87

Precautions before use ..................................................................................................................................87

Installing the BL-U1 ........................................................................................................................................88

Outline of Multidrop Link ................................................................................................89

Multidrop Link .................................................................................................................................................89

System Configuration .....................................................................................................................................89

Setup and Connection Procedures ................................................................................90

Communication ................................................................................................................91

Outline of Communication types ....................................................................................................................91

Communication Format ..................................................................................................................................91

Details on Data Communication ..................................................................................................................... 93

Details of Command Communication ............................................................................................................. 95

Precautions for Programming ........................................................................................97

BL-U1 Specifications ......................................................................................................98

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Introduction

Unpacking

Thank you for choosing the BL-180 series CCD bar-code reader . This User’s Manual describes details on operations and functions of the BL-180. Read this manual carefully to maximize the BL-180 performance.

There are two packages: A BL-180 package and a software package. Each package contains the following components. Be sure to check the items

against the checklist below:

BL-180 package

BL-180 unit 1 Mounting bracket 1 Mounting bracket screw (8 mm) 2 Instruction manual 1

Setup software (BL-18H1E) and user’s manual

Setup software floppy disk (3.5-inch) 1 User’s Manual (this document) 1

Note

The setup software and user’s manual are not included in the BL-180 package. You can order the software package, free of charge, separately.

Safety Precautions

Be sure to observe the following precautions when using this unit:

• Do not use the BL-180 as a controller for equipment which could potentially harm a person.

• Be sure to match the polarities (+ and -) of the power supply when soldering the connections. Reversing the polarities will damage the unit.

• Do not disassemble the BL-180. Doing so may make repair impossible.

• This is a precision instrument. Dropping the unit could damaged it. Exercise caution when moving or installing.

• For shipping, a protective seal covers the optical pickup. Remove this before use.

• Be sure that there is no water, oil or dust on the optical pickup. Such obstructions can cause read errors. Clean the pickup by gently wiping with a soft lens cloth soaked with water.

Conventions

This document uses the following conventions to help you easily recognize important and useful information.

CAUTION

Note

Important information which must be read to avoid damaging the unit.

Provides information for effective use of the unit. Read as required. Any reference to the BL-180 in this manual refers to information on all products in

the BL-180 series. When refering to specific product information, the product name exclusively will be used.

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System Conﬁguration

Note

BL-180/185

5VDC

Power-supply unit*

Trigger input

Timing sensor

RS-232C null modem cable OP-22149 (1.5 m) + OP-25057 (25- to 9-pin adapter)

RS-232C

OK/NG output

PLC etc.

BL-18H1E Setup software

3.5-inch version WINDOWS 3.1

The 5 VDC power supply unit must be purchased separately. The optional BL-U1 or BL-U2 power supply is also available.

IBM PC/AT or compatible

Parts and Functions

BL-180

OK/NG STABILITY

BL-180

OK output: Lights in green. NG output: Lights in red.

STABILITY LED Indicates reading stability (see P. 31).

Cable (2 m)

Light source/optical pickup

Light source LED Lights during reading

vii

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viii

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Chapter 1

Connection and Installation

Page 10

5VDC

BL-180

+5V

Red

GND

Black

1.1 BL-180 Connections

1.1.1

1.1.2

Wire colors and signal types

The following wires extend from the BL-180. Solder the required wires to a connector to connect the BL-180 to a computer/controller.

Wire Color

Shield Purple RSBrown RD (RXD) Receive data Input Pink RS (RTS) Request to send (always on) Output Blue CS (CTS) Request to receive Input

Black GND (SG) Yellow TIM Trigger input Input

White OK OK output Output Gray NG NG output Output Red + 5V + 5V power supply input Input

Symbol Description Signal Direction

Shield Connect to ground (SG) ——

232C

Power supply wiring

SD (TXD) Send data Output

Ground (common ground for respective signals)

——

1.1.3

CAUTION

Wiring I/O

• Be sure to match the polarities of the power supply when soldering the connections. Reversing the polarities will damage the unit.

• Make sure that the power supply provides a stable 5 VDC ± 5%. If the power supply does not function in the above range, it can damage the unit.

• Do not use a power cable longer that 2 meters. A long power cable can cause a voltage drop, preventing the BL-180 from starting properly.

• If the power supply is UL rated, it must provide Class 2 output.

Trigger (TIM) input

The trigger input is used to signal the BL-180 to start reading (Start laser emission). The trigger input is a non-voltage input (TTL input is also available).

BL-180

10KΩ

Internal circuit

5VDC

4.7 KΩ

TIM

GND

Yellow

Black

With or without relay

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1.1 BL-180 Connections

OK/NG output

This output signals whether the readout data is the same as the preset data. When no preset data has been registered, the signal indicates bar code read status. It is an NPN open-collector output.

BL-180

1.1.4

RS-232C Connections

Note

This BL-180 setup software applies to port 1 and port 2 only. Communication cannot be performed with another port.

When using a D-sub 9-pin connector:

OK/NG

1kΩ

Internal circuit

BL-180

Shield Connector case

Shield

Purple

Blown

Blue

Pink

Black

GND

Red

+5V

5VDC

Write/Gray

Black

GND

*Rated load: 24 VDC (100 mA) max.

–

2 3 7 8 5 4 6

D-sub 9-pin (male)

# 4-40 screw

Load

RD SD RS CS SG DR ER

Note

Use a metallic connector housing for the D-sub 9-pin connector. Connect the shielded cable with the connector housing.

When using a D-sub 25-pin connector:

BL-180

Shield FG

Shield

Blown

RD SD

Purple

Blue

Pink

Black

GND

Red

+5V

5VDC

1 2

D-sub 25-pin (male)

M 2..6 screw

Be sure the BL-180’s shielded cable is properly connected. Refer to “1.1.3 Connecting shielded cables” in the User’s Manual.

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1.1 BL-180 Connections

Hints on correct use

Trigger (TIM) input

Set the trigger input to be long enough to allow the laser beam to cover the entire bar code.

If the trigger input needs to be on for only a short period of time, select one-shot mode.

Inﬂuence from mirror surface

If a mirror surface (metallic surface) is near the bar code and the laser beam reflects off the mirror, the BL-180 may cause a read error. Protect the unit from the influence of a mirror surface by covering the surface or changing the bar code label position.

Bar code pitch

Do not place several bar codes in the field of the laser beam, unless you are in multi-label read mode (Multi 3).

OK/NG STABILITY

BL-180

If you use multi-label read mode (multi 3), the BL-180 can simultaneously read 2 to 4 bar codes in the field of the laser beam.

Inﬂuence from photoelectric sensor

When using a photoelectric sensor to control trigger, block the sensor beam so it does not enter the BL-180 optical pickup.

The beam from the photoelectric sensor can interfere with the BL-180, deteriorating reading performance. If this case, reposition the photoelectric sensor.

Object

Bar code

OK/NG STABILITY

BL-180

Light source

Optical pickup

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1.1 BL-180 Connections

Bar code height

The bar code height must be at least 3 mm. However, adjust any bar code of 3 mm or more height so that it is arranged from one end to the other on the lightreceiving axis.

3 mm or more

Lightreceiving axis

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M3 screws

1.2 Installing the BL-180 Series

Installation method

Use the mounting holes on the side panel to install the unit. To prevent dust from entering the unit, seals have been placed over the screw holes. Remove the seals before mounting.

Using the supplied mounting brackets

Install the BL-180 Series as shown in the figures below. BL-180 pattern 1 BL-180 pattern 2

(BL-185)

• Select screws of the proper length by checking the thickness of the plate used for mounting. (The screws provided are for use with the mounting bracket.)

• For the mounting hole diameter, see page 65.

Installation with no mounting bracket

(BL-180) (BL-185)

• Prepare M3 male screws separately.

• Although the mounting holes are on both sides of the unit, only one side should

be mounted.

• For the mounting hole diameter, see page 65.

CAUTION

Do not insert screws into the BL-180 by 5 mm or deeper. Doing so may damage the unit parts.

Select screws of the proper length by checking the thickness of the plate used for mounting.

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Mounting angle and mounting distance

BL-180

1.2 Installing the BL-180 Series

12.5

15.3

10°

Note

BL-185

Set the angle and reading distance by referring to the read range characteristics and angle characteristics described on page 63 and 64.

The allowable reading distance and angle may vary depending on the narrow bar width of the bar code, the bar code size, and the readability of the bar code. Set these parameters after performing a test read of the required bar code using the unit.

Do not set the unit at an angle at which the light-receiving axis is perpendicular to the surface of the bar code. The beam will be fully reflected into the reader, making correct reading impossible (see page 64).

Set the angle so that the light-receiving axis will be centered on the bar codes. Bar codes of insufficient height may deviate from the desired position in relation

to the light-receiving axis. Be sure to position the unit carefully. (The bar codes must have a height of at least 3 mm.)

The reading check test mode (see page 17) allows you to set the optimal reading position.

Light-receiving axis

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1.2 Installing the BL-180 Series

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Chapter 2

Functions for Reading Operation

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Trigger input

Bar code

LED beams

Communication time

OK/NG output OK/NG NG

Data bits + (1: If parity is used) + Start/stop bit

Baud rate

(code length of data to be sent + Header/ number of characters in delimeter)

2.1 Read Operation

2.1.1

Scanning method

Level signal trigger

There are two methods for triggering the BL-180 to read bar codes; the “Level signal” method and the “One-shot signal” method. The example given for these two methods uses the “single label read mode” (see page 12), which reads one bar code while trigger input turns on once, and uses the “after read” as the data-send mode (see page 11).

When the trigger input turns on, LED emission begins and the the unit begins reading. The LED turns off after reaching the specified decode count. Then, the unit sends the readout data.

1. Set trigger input so that it stays on long enough for the LED beam to cover

the entire bar code.

2. After the trigger input exceeds the preset input time, the LED begins to emit.

3. The communication time can be obtained from the following expression:

4. The length of time that the OK/NG output is on can be changed to between

10 ms and 2.55 s.

5. The OK/NG output turns on 5 ms after the data has been read (or trigger

input turns off in case of reading failure).

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One-shot signal trigger

2.1 Read Operation

The unit detects the rising edge of the trigger input and starts reading bar codes for the preset input time. The LED beam turns off after reaching the specified decode count and the unit sends the readout data.

The remaining actions are the same as those for level signal trigger.

Trigger input

2.1.2

Bar code

LED beams

Communication time

OK/NG output

1. After the trigger input exceeds the preset input times, the LED begins to emit.

Note

• The BL-180 can read up to 4 types of bar codes without changing the bar code type setting (see page 32).

• For general operation, see "Level signal trigger"

• Choose “One-shot signal trigger” when the trigger input signal is very short or

you want to set the input time.

Data-send mode

In the single label read mode only, you can select from the two data send modes (OK/NG output on trigger) described below: In the multi-label read mode, you can only select the “send after reading” mode.

Send after read

The unit outputs the communication and OK/NG signals after a sucessful read (trigger output turns on as many times as the preset decode count). This is the same operation as in the time chart described in “1.1 Scanning method”. Normally, this is the method you should use.

Preset input time

OK/NG NG

Preset input time

Send at trigger input

The unit outputs the communication and OK/NG signal when the trigger input turns off (or the preset input time has passed if one-shot signal trigger is selected).

OK/NG

Trigger input

Bar code

LED beams Communication time

OK/NG output

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Repeat reading time

Trigger input

Bar code

LED beams Communication time

OK/NG output

OK OK OK

2.2 Read modes

The BL-180 provides 4 types of read modes.

2.2.1

2.2.2

Single label read mode

This mode allows the unit to read one bar code during one trigger input signal. The operation and timing chart are described on page 10.

Multi-label read mode 1 (Multi 1)

This mode allows the unit to read several bar codes printed on one label as shown below during one trigger input signal. The unit outputs the readout data sequentially.

Multi-label read mode 1 operation

In the multi-label read mode 1, the unit reads several bar codes continuously, and outputs them sequentially as it reads while LED beam remains on and trigger input turns on after bar codes have been read (or during the preset input time if oneshot signal trigger is selected).

To prevent the unit from reading the same bar code twice, the time for one bar code to pass across the LED beam’s field and read, plus the repeat reading time must be set (100 ms to 25.5 s). During the repeat reading time, the unit cannot read the same bar code repeatedly, but can read different bar codes.

A reading error is issued only when the unit cannot read any bar code while the trigger input is on.

For OK/NG output, “OK” turns on every time the unit reads a bar code and “NG” turns on if the unit fails to read a bar code. (Comparison to the preset data is not performed.)

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2.2 Read modes

2.2.3

Multi-label read mode 2 (Multi 2)

As with multi 1 mode, this mode allows the unit to read several bar codes continuously while the trigger input is on. (The number of bar codes that can be read depends on the buffer capacity. See page 48.) The difference between the two modes is that multi 2 modesends all the readout data at one time after the trigger input turns off.

Multi-label read mode 2 operation

Trigger input

Bar code

LED beams

Communication time

OK/NG output

Multi 2 mode allows the unit to read several bar codes while the trigger input is on (or during the preset input time if one-shot signal trigger is selected) and sends all the readout data at one time after the trigger input turns off (or after the preset input time is expired if one-shot signal trigger is selected).

To prevent the unit from reading the same bar code twice, the time for one bar code to pass across the LED light’s field and read, plus the repeat reading time must be set. During the repeat reading time, the unit cannot read the same bar code repeatedly, but can read different bar codes.

For OK/NG output, after trigger input turns off, “OK” turns on if the unit reads at least one bar code and “NG” turns on if the unit fails to read a bar code. (Comparison to the preset data is not performed.)

12345

Repeat reading time

12345

Reading data format

2.2.4

Multi-label read mode 3 (Multi 3)

Header

Each data packet is separated by a comma (, : 2CH) (intermediate delimiter). The unit sends as many data packets the number of bar codes read. See page 46 for “header string” and “delimeter”.

As described in multi-label read modes 1 and 2, this mode also allows the unit to read several bar codes (up to 4 codes) while the trigger input is on.

The unit sends the readout data at one time according to a specified sequence after the trigger input turns off. When up to 4 codes are in the LED beam’s field, the unit can simultaneously reads all of them.

1st

data

2nd

data

3rd

data

4th

data

, Delimeter

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Trigger input

Bar Code

LED beams Communication time

OK/NG output

Code 1 Code 2 Code 3 Code 4

Code 1

Code 2

Code 3

Code 4

2.2 Read modes

Operation of multi-label read mode 3

This mode allows the unit to continuously read each one of 4 bar code types “Code 1”, “Code 2”, “Code 3”, and “Code 4” as specified in the “code setup” of the setup software (see page 32). If 3 types are specified in the “code setup”, the unit reads 3 bar codes (each of 3 types). If 2 types are specified, the unit reads 2 bar codes.

The following time chart is given.

The above example chart is with all four codes specified in the “code setup” of the setup software.

• The bar code reading sequence is not ﬁxed.

• The unit communicates the readout data in the order of Code 1 to Code 4.

After the trigger input turns off, the unit sends all the data at one time.

• For OK/NG output, “OK” turns on if the unit reads all the speciﬁed Codes 1 to 4 and “NG” turns on if the unit fails to read at least one bar code. (Comparison to the preset data is not performed.)

Reading data format

Example Suppose that the following codes are specified:

Header

Data read

from Code

Data read

from Code

Data read

from Code

Data read

from Code

, Delimeter

• Each data packet is separated by a comma (, : 2CH) (intermediate delimiter).

• If an read error occurs on any one of Codes 1 to 4, or the corresponding bar

code does not exist, “ERROR” (see page 49 for the reading error codes), instead of the read data is sent.

• See page 48 for “header string” and “delimeter”.

Code 1 --- CODE39, 10 digits Code 2 --- EAN/UPC, 13 digits Code 3 --- None Code 4 --- CODE39, 8 digits

When the unit successfully reads all 3 types of codes:

Header ABCDE12345 , 4901234567894 , KEYENCE Delimeter

When the unit fails to read Code 1 (CODE39, 10 digits)

Header ERROR , 4901234567894 , KEYENCE Delimeter

When the unit fails to read Code 1 (CODE39, 10 digits) and Code 4 (CODE39, 8 digits)

Header ERROR , 4901234567894 , ERROR Delimeter

When the same type of data having the same digits is specified to all Codes 1 to 4, the unit sends the data in the reading order.

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Example Suppose that the following codes are specified: Code 1 --- CODE39, 7 digits

Code 2 --- CODE39, 7 digits Code 3 --- CODE39, 7 digits Code 4 --- CODE39, 7 digits

2.2 Read modes

Note

Header

The unit cannot read the bar code having the same content twice while trigger input turns on once.

ABCD123 , XYZ3333 , 1234567 , KEYENCE , Delimeter

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OK/NG

<Non-specified orientation>

Trigger input

Bar code

LED beams Communication time

OK/NG output

2.3 Label orientation mode

As shown below, this mode allows the unit to read bar codes only in the specified orientation when bar code labels are moving both in the forward and reverse orientations.

Forward orientation Reverse orientation

4 9000000

OK/NG

STABILITY

BL-180

Normally, the unit can read bar codes regardless of the orientation.

An reading error is issued when the unit reads a bar code label running in the orientation which is not specified.

The above chart applies to the single label read mode. You can also use this mode together with the desired multi-label read mode. However, in any case, the unit reads bar codes running in the specified orientation only.

You can specify the orientation individually for Codes 1 to 4, such as specifying “forward orientation” for Code 1, and “reverse orientation” for Code 2.

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2.4 Test Mode

Test mode can be used for the bar code reading test. Because trigger input is not required, this mode allows you to perform a reading test easily. You can select one of the following 3 methods to enter the test mode.

Send the command

Enter test mode by sending the serial command for the test mode (TEST1, TEST2). Commands should be entered in all uppercase characters.

Turning on trigger input

You can use the BL-180 to switch to test mode by turning on the trigger input (see page 35). If you select this method to enter the test mode, trigger input is disabled to ensure normal operation.

Turning on power supply

You can set the BL-180 to enter test mode by turning on the power supply (see page 37).

Note

When you try to enter the test mode by turning on trigger input, you cannot use the serial command to enter the test mode.

The following 2 types of test modes are available:

Reading rate check mode

The unit scans a bar code100 times and analyzes how many times it can decode the scanned data (reading rate). This mode is useful in the following cases:

• When adjusting the mounting distance and angle

• When verifying the reading stability of the bar code to be used

• The analyzed result will be output anytime (every 100 scans) using the follow-

ing format:

• Although an OK/NG signal is not output, the OK/NG LED lights (see page 19).

Tact check mode

In this test mode, the unit counts how many scans can be decoded (the decode count) while reading one bar code.

This mode is useful when testing which line speed can be expected when actually implementing the BL-180 system on the line.

• The analyzed data is output using the following format 0.2 seconds after the bar code has passed the LED beam’s ﬁeld.

Readout data

Delimiter

: m %

m = 0 to 100 (zero-suppressed)

Readout data

• The unit continues to read a bar code while the code is in the LED beam’s ﬁeld and does not output the result. If the LED beam does not detect a bar code for

0.2 seconds, the unit stops scanning and outputs the result.

• If the unit reads the same bar code twice within the 0.2 seconds, the unit cannot separate the bar codes and will add to the read count. However, the unit can continuously reads different bar codes within the 0.2 seconds by recognizing the delimiter.

Delimiter

: m

m = 1 to 999 (zero-suppressed)

Page 26

2.4 Test Mode

• The read count can be up to 9999.

• Although an OK/NG signal is not output, the OK/NG LED lights (see page 19).

Note

When the unit is running in test mode, the LED beam remains on, which can shorten the LED’s service life. Select the test mode only when you need to perform a test read.

Avoid long emission times. When using the “additional information” (see page 21 to 22) in the test mode, the

selected data is added in the same manner as in the normal operation mode. However, only when selecting the reading rate check mode, the decode count and scan count are not added to the analyzed results.

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2.5 STABILITY LEDs

STABILITY LEDs allows you to easily check reading stability. STABILITY LEDs light only when the test mode gets started or the decode count

adding function (see P. 34) is used.

Indication of reading stability

When reading rate check mode is selected

STABILITY LEDs light according to the reading rate shown in the table below. Although, in the test mode, the unit does not output an OK/NG singnal, the OK/NG LED lights as below. (Comparison to the preset data is not performed.)

2.5 STABILITY LEDs

Reading rate

80 to 100%

50 to 79% Orange Green 20 to 49% Red Green

1 to 19% —— Green

0% —— Red

STABILITY LED OK/NG LED

Green Green

When tact check mode is selected

STABILITY LEDs light according to the scan count (decode count), which indicates the number of successful reads, as shown in the table below.

Although, in the test mode, the unit does not output an OK/NG signal, OK/NG LED lights as below. (Comparison to the preset data is not performed.)

Decode count

50 or more

10 to 49 Orange

5 to 9 Red 1 to 4 ——

0 —— Red

STABILITY LED OK/NG LED

Green Green (decode counts are

equal to or greater than the preset match count) Red (decode counts are less than the preset match count)

When using the decode count adding function

STABILITY LEDs light as shown in the table below according to the decode count.

OK/NG output (OK/NG LED) turns ON/OFF based on the result of comparison to the preset data.

CAUTION

Decode count

50 or more

10 to 49 Orange

5 to 9 Red

4 or less ——

STABILITY LED

Green

When you do not use the decode count adding function or use the multi-label read mode 3, STABILITY LEDs do not light.

Page 28

2.6 Preset Function (Compare with:)

2.6.1

2.6.2

What is the preset function?

The BL-180 can store one bar codeas preset data. It compares the preset data to the bar code data actually read and outputs an OK/NG signal to whether there is a match.

Using the BL-180 preset function, you can prevent the wrong products from entering the line without using a PC.

If no preset data is registered, the unit outputs OK when it successfully reads a bar code and NG when it fails to read a bar code.

• See page 10 to 16 for output timing.

• Use the setup software and serial command to register the preset data (see

page 39 and page 59).

Note

• The bar code actually read can be compared to the preset data only in the single label read mode.

• See page 70 if you want to use CODE128.

Wildcard symbols (“!” and “?”)

Using “!” and “?” in the preset data allows for flexible settings.

Does not define numeric values (characters) of certain digit(s) of the bar code. Ignores numeric values and symbols within the dot box and recognizes the bar codes

as the same group.

Setting examples

Note

4912 3456 4912 5256

4912 AB5 6

When using “?” data as “4912??56”, 2 digits positioned in “??” can contain any numeric values (or characters), expanding the allowable range. Identifies all the bar codes to be OK as long as the beginning or ending strings match.

1. “ABC?” ABCD (OK), ABC3 (OK), ABC (NG), ABCDE (NG)

2. “ABC!” ABCD (OK), ABC3 (OK), ABC (OK), ABCDE (OK), AB (NB)

3. “?????” Any 5-digit bar code will be OK.

4. “!CDE” ABCDE (OK), 3CDE (OK), CDE (OK), ABBDE (NG), ADE (NG)

5. “A!E” ABCDE (OK), A3CE (OK), ABCD (NG), AE (OK)

You can use “!” only once in the setting.

If you do not register preset data, “!” is automatically registered. Therefore, when the unit sucessfully reads a bar code, “OK” is output; when the unit fails to read, “NG” is output.

You cannot use the “*” character as a wild card symbol with the BL series.

When using “!” as “4912!”, any bar code which begins with “4912” will be OK. When using “!” as “!4912”, any bar code which ends with “4912” will be OK.

4912 3456 4912 C

4912

Page 29

2.7 Additional Information

When sending the bar code data, you can add the following data to the readout data.

Additional information types

Decode match count add function

Adds the number of successful scans during one bar code reading (decode count) to the end of the readout data (up to 9999 count). However, this decode count is never less than the preset decoding match count.

• This function can be used to check reading stability and code label quality.

When using this function, output turns on at a different time from normal operation.

• In single label read mode, output turns on after one bar code has been read (after trigger input turns off). Even if you set the data-send to “after read”, the data is forced sent after trigger input turns off.

• In multi-label read mode 1, a bar code passes across the LED beam’s ﬁeld, after repeat read time, and is ﬁnally output.

• In multi-label read mode 2 or 3, operation is the same as when you do not use the decode match count adding function.

2.7 Additional Information

Delimiter

Readout data

The value is zero-suppressed.

: d

d = [Decoding match count] to 9999: Decode count

Note

Code type add function

When you use the decode count adding function, STABILITY LEDs light to show reading stability (see P. 31).

Scan count add function (valid only when using the read count add function)

Adds the number of scans, including when no bar code exists, to the end of the decode count (up to 9999).

Delimiters

Readout data

The value is zero-suppressed.

Adds the bar code type before the readout data .

Delimiter

t = 0 :Code39

1 :ITF 2 :Industrial 2 of 5 3 :Codabar 4 :EAN/UPC (A•E) 5 :CODE 128 6 :COOP 2 of 5 7 :Read error

: d / s

m = 1 to 999 (zero-suppressed)

Readout data

Page 30

2.7 Additional Information

4 9000000

Forward orientation Reverse orientation

OK/NG

STABILITY

BL-180

r =F :Forward

R :Reverse

If an read error occurs, this information is not added.

Delimiter

Readout data

label orientation add function

Adds the orientation of bar code travel before the readout data.

Order of additional information

If you select to include all the additional information functions, they appear in the following order:

Note

Code type

label

orientation

: Readout data :

Decode match

count

: Scan count

You can change the delimiter as desired (one character), except the delimiter of the scan count.

Page 31

2.8 Max. Code Length (Designated Digit ) Output Function

This function allows you to output the designated digit(s) as desired from the readout bar code data. For example, from bar code data “49123456”, you can extract “1234” for output.

Setting digits to be output

Set the digits to be output as shown below. Individually set the digits for codes 1 to 4.

1. Set the direction to designate. Set from which direction you want to start counting.

Forward Reverse

4 9 1 2 3 4 5 6

2. Set from which digit you want to begin designation (destination start digit).

5th digit by counting forward

4 9 1 2 3 4 5 6

3. Set how many digits you want to designate for output starting from the designation start digit in (2) (designation effective digits).

3 digits starting from 5th digit by counting forward

4 9 1 2 3 4 5 6

Example Designating and outputting “34” from bar codes “158423421” and “58423421”

5 8 4 2 3 4 2 1

Note

1 5 8 4 2 3 4 2 1

Designate 2 digits starting from 3rd digit by counting reversely.

• Regardless of the designated direction, the data is output forward in the com-

munication application.

• When the bar code group includes those having different digits, take special

care on the designated direction when setting the digits to be output.

• When comparing to the preset data, all the digits of the bar code are used.

Page 32

2.8 Max. Code Length (Designated Digit ) Output Function

Page 33

Chapter 3

Setup Software

Page 34

3.1 Controlling the BL-180

The BL-180 can be controlled by computer using an RS-232C serial communication with Windows™ Terminal software or using BL-180 Setup Software. This chapter describes how to set the BL-180 using the BL-180 setup software. For more information on using the serial communication, see “Chapter 4” on page 45.

3.1.1

Setup Software Requirements

Starting the setup software

The BL-180 Setup Software for Windows operates in the following environments:

Personal Computer

IBM PC/AT or compatible model (100% compatible) CPU: 80386 or higher Memory: 4 MB or more Floppy drive: One or more 3.5 inch drives RS-232C: One serial port (COM 1 or COM 2) DOS: Windows 3.1

* The BL-180 Setup Software applies to COM 1 only.

1. Prepare the following items before starting.

• BL-180

• Power supply unit for BL-180 (5 VDC) or the BL-U1

• RS-232C cable described on p. 2 to 4 in this manual

• Setup software

• Personal computer

• Mouse

2. Connect the PC with the BL-180 or BL-U1 using the RS-232C cable.

3. Set the DIP switches on the BL-U1 to RS-232C when you use the BL-U1.

4. Install the setup software. Turn the PC’s power switch ON to start Windows.

5. Insert the setup software into the ﬂoppy disk drive.

6. Select File - Run on the menu bar of the program manager.

7. When the following screen appears, type the name of the ﬂoppy disk drive and the name of the installed ﬁle “SETUP” in the “Command Line”. After typing the above, click on the OK button.

Example When the floppy drive is drive A, type as follows:

A:\SETUP

Then, the target directory for installation is displayed.

“C:\BL180”

is displayed.

Page 35

3.1 Controlling the BL-180

8. To accept the directory name, click on the OK button.

9. To change the directory name, click on the column displying the directory name, type a desired directory name using the keyboard, and click on the

buttonAfter the installation is completed, the “KEYENCE Barcode

Reader” window is created in the program manager. In this window, icon “BL18WIN” is created.

10. To start the setup software, double-click on the “BL18WIN” icon.

Note

11. After the setup software gets started, the following screen appears:

When using a monochrome display on a laptop PC, the display appears in reverse video. To make the display clearer, set the laptop’s display to reverse video and then restart the setup software.

Page 36

3.2 Operating Procedure

3.2.1

Outline of Operation

To operate the setup software, place the mouse pointer on the item to be changed, and click the left button of the mouse.

Use the Down Arrow button to select an item from a list. Place the mouse pointer on a desired item, and click on the item.

Click on the Option button to select one of several items.

In the above settings, Read mode is set to “Single” and Data-send is set for “At trigger input.”

The Check Box is used to enable special functions. An “X” in the Check Box indicates that a function has been enabled.

In the above settings, “Inspect check-digit[Modulus43]” is enabled. To enter characters or a value in a field, insert the mouse pointer over the field.

The pointer will change to a cursor. Click inside the field and type in the desired value.

If the specified value exceeds the setting range, an error message will appear

To shift to a different screen, click the mouse cursor one of the buttons in the window. For example to return to the previous screen, click on the button.

Page 37

3.3 Setup Software Operating Procedure

After the setup software is started, the following screen (main setting screen) is displayed.

The function of each display is as follows.

Title (Name of the current setting screen)

Menu bar (*)

Parameter

Current file name The initial file name is “Untitled. CFG”.

Setting screen selector buttons

The setup software provides the following setting screens according to the parameters.

Main setting [Main]

• Type of the bar code to be read

• Read mode and its setup

• Decoding match count

• Additional information

Setting details for the speciﬁed code type [Code setup]

• Setting No. of bar code length, inspection of check-digit, etc.

Trigger input setup [Setup Trigger input]

• Setting the operation mode and the trigger input

• Selecting the test mode starting method

• Setting characters for the trigger ON/OFF command

Communication parameters [Setup comm]

• Setting the baud rate, data bits, stop bit and parity

• Setting the protocol

• Setting the Communication strings (header string, delimiter, read error code,

etc.)

Utility [Utility]

• Setting the beeper

• Duration of OK/NG output

• Registration of preset data

For the operating procedure, see “Setup Software Operating Procedure” on page 29.

For the error messages displayed during operation, see page 41.

Page 38

3.3 Setup Software Operating Procedure

Menu Bar

3.3.1

File Operation

The following operations can be performed using the menu bar.

File Menu (Alt+F)

Specifies a file name/Saves a file. Exits the setup software.

Send Settings (Alt+S)

Sends settings to the BL-180.

Info (Alt+I)

Indicates the version number of this software.

The following is the procedure for specifying a file name, saving a file or exiting the setup software.

Click on File in the menu bar. The following menu appears.

New

Cancels the current setting file and calls the initial setting.

Open

Calls the previously stored file.

Save As

Saves a file with a specified file name.

Save

Saves a file.

Exit

Exits the setup software.

1. Click on New. The following message appears.

2. To cancel the current settings and call the initial setting, click on the OK button. If you wish not to execute this operation, click on Cancel

Page 39

3.3 Setup Software Operating Procedure

Open

1. Click on Open .

2. The following screen is displayed for selection of the ﬁle to be read.

Select a desired file from those listed in the file selection column, and click on the OK button.

If you wish to cancel this operation, click on the Cancel button. To change the directory or drive, select a desired directory or drive in the di-

rectory/drive selection column.

3. When you click on the OK button on the above screen, the following message appears.

Save As

To cancel the current setting and call a new file, click on the OK button. If you wish not to execute this operation, click on the Cancel button.

1. Click on Save As .

2. The “Save As” screen appears.

3. Click in the ﬁle name entry ﬁeld and type a ﬁle name using the keyboard. Type a ﬁle name of up to 8 characters. Be sure to add extension “CFG” to the ﬁle name.

Page 40

3.3 Setup Software Operating Procedure

Example When the file name is “TEST”:

1. Click on the ﬁle name entry column.

2. Enter “TEST. CFG” as the ﬁle name .

3. Click on the OK button. If you wish cancel this operation, click on the Cancel button. To change the directory or drive, select a desired directory or drive in the directory/drive selection column.

4. If the speciﬁed ﬁle name has already been stored, the following message will appear.

To save the setting by overwriting the existing ﬁle, click on the OK button. If you wish not to save the setting, click on the Cancel button.

Save

Exit

3.3.2

A file name must be entered before the file can be saved

1. Click on Save . The ﬁle will be saved.

1. Click on Exit . The following message appears.

2. To exit the setup softw are, clic k on the OK button. If y ou wish cancel, clic k on

Cancel .

Save the current settings before exiting the setup software.

Main setting screen

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB] . Then, change the setting using [Space] .

2. To codes 1 to 4, specify the types of bar codes to be read. If you specify 4 different types of bar codes, the BL-180 can read them without changing the settings.

3. To set the code length or the inspect for check-digit, click Setup or press

[ENTER] to move to the setup screen for each code (see page 33 to 36).

Page 41

3.3 Setup Software Operating Procedure

4. When selecting Single for Read mode, the following appears on the screen:

When selecting Multi 1 or Multi 2, the following appears on the screen:

Set the time within the range from 1 to 255 (100 ms to 25.5 s). When selecting Multi 3, none of the above information appears.

5. In the Additional information ﬁeld, you can select one or more items. However, the scan count is given only when the decode count is selected.

3.3.3

Note

Read mode --> Page 12 Data-send --> Page 11 Repeating-reading time --> Page 12 Decoding match count --> Page 10 Additional information --> Page 21

CODE39 setup

When setting CODE39 to any one of codes 1 to 4 and trying to set details, this setting screen appears.

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB] . Then, change the setting using [Space] .

2. Setting Max code length and Min code length allows the BL-180 to read bar codes having the speciﬁed range of digits. If you want to read bar codes with the speciﬁc code length, set the same value to both Max code length and Min code length.

The allowable setting range is 3 to 32 digits including the start/stop character.

3. When you select Send start/stop character, * is added to the data when being sent.

Page 42

3.3 Setup Software Operating Procedure

4. When you select Inspect check-digit, the following information appears:

The above setting sends the data together with the check-digit. Modulus 43 is used to calculate the check-digit.

5. When you select Max code length output, the following information appears:

Set Effective and Starting from 1 to 32.

6. When you select Specify label orientation, the following information appears:

7. Click the Return button or press [ENTER] to return to the main setting screen.

3.3.4

Note

ITF setup

Max. code length output --> Page 23 Specify label orientation --> Page 16

1. Setup is the same as the CODE39 setup. However, ITF does not have Start/ stop character.

2. Set code length using a even value within the range from 2 to 32.

3. Modulus 10/Weight3 is used to calculate the check-digit.

3.3.5

Note

When reading the standard distribution code (bar code on the corrugated fiberboard box), set the code length to 14 or 16 and select the Inspect check-digit.

Setup for Industrial 2 of 5 and COOP 2 of 5

1. Setup is the same as the CODE39 setup. However, a start/stop character and Inspect check-digit are not provided.

2. Set code length within the range from 1 to 32.

Page 43

3.3 Setup Software Operating Procedure

3.3.6

Codabar setup

1. Set code length from 3 to 32 including the start/stop character.

2. When you select Send start/stop character, A, B, C, and D are added to the data to be sent.

In this case, the following information appears:

You can select lowercase or uppercase for the start/stop character.

3. When you select Inspect check-digit, the following information appears:

Specify the check-digit calculation method and whether or not the check-digit is sent.

4. Set the other parameters in the same manner as for CODE39.

Page 44

3.3 Setup Software Operating Procedure

3.3.7

UPC/EAN setup

1. Select Read EAN 8 code, Read UPC-A[EAN13] code or Read UPC-E to enable to read.

If you select Read UPC-A[EAN13] code, the following information appears, asking you to select which digits you want to output on UPC-A.

If you select Read UPC-E, the following information appears, asking if you want to send data with the leading zero-suppressed.

3.3.8

2. You can use the same setting procedure as f or CODE39 f or Max code length output and Specify label orientation. However, the setting range of Effective and Starting in Max code length output is limited to the code length of the readout UPC/E code.

• Although the check-digit parameter is not provided on the screen, the system

internally calculates it using modulus 10/Weight3. (The calculated data is sent.)

CODE128 setup

1. The setting range of code length depends on the start character type CODEA to C (see page 70).

• CODE-A and B --- 1 to 32

• CODE-C --- 2 to 64 The code length does not include the start/stop character or check-digit. Also,

FNC1 to 4 (function codes), SHIFT, and CODE-A to C are excluded from the code length.

Page 45

2. Check that the double-character start pattern is regulated in the UPC/EAN128 standard. It means the combination of start character (CODE-C) and FNC1 (function code 1). The standard speciﬁes that the UPC/EAN-128 bar codes should start with the double character start pattern.

Using this parameter, you can specify that reading will not start without the double character start pattern.

3. You can use the same setting procedure as f or CODE39 f or Max code length output and Direction. However, the setting range of Effective and Starting in Max code length output is 1 to 64 if the start character is CODE-C.

• Although the check-digit parameter is not shown on the screen, the system

internally calculates it using modulus 10/Weight3. (The calculated data is not sent.)

3.3.9 Trigger input setting

3.3 Setup Software Operating Procedure

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB]. Then, change the setting using [Space].

2. Select Level synchronization or One-shot synchronization as the scanning method. When you select One-shot, the following information appears, asking you to set the scanning time:

Set the scanning time within the range from 1 to 255 (100 ms to 25.5 s).

3. When you select “Test mode initiated with trigger input ON” or “Test mode initiated at startup,” the following information appears, asking you which test mode you want to start:

If you select both “Test mode initiated with trigger input ON” and “Test mode initiated upon power-up,” “Test mode initiated with trigger input ON” is used.

4. In the Command for trigger input parameter, you can freely change the characters for the Trigger ON/OFF command (within 8 characters).

Normally, you should use the default setting (Lon, LOff).

5. Click the Return button or press [ENTER] to return to the main setting screen.

Note

Scanning method --> Page 10 Starting the test mode --> Page 17 Trigger ON/OFF command --> Page 51

Page 46

3.3 Setup Software Operating Procedure

3.3.10 Communication setting

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB]. Then, change the setting using [Space].

2. When setting the header string, delimeter, and read error, click [Communication strings] or press [ENTER] to move to the communication strings setting screen.

3. Click the Return button or press [ENTER] to return to the main setting screen.

Note

(Communication) protocol --> Page 47 The setup software does not allow you to set the baud rate to 19200 to 38400 bit/

s. If you want to set the baud rate within this range, use the serial commands (see page 58).

3.3.11 Communication strings setup

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB]. Then, change the setting using [Space].

2. Select appropriate values for Header string and Delimiter from among the displayed items. When you select Custom, the following appears:

Then, you can enter the desired value from the keyboard (within 5 characters).

Page 47

3.3 Setup Software Operating Procedure

3. When you select Default[:] for Partition mark and Intermediate delimiter, these parameters are set as below:

When you select Custom, the following appears:

Then, you can enter the desired value from the keyboard (using one character for the partition mark and 5 characters or less for the intermediate delimiter).

4. Input the Read error using the keyboard. You can change the code as desired (within 8 characters).

Normally, you should use the default setting (ERROR). You can chose not to send the read error by selecting a null value for the read error.

5. Click the Return button or press [ENTER] to return to the communication setting screen.

Note

3.3.12 Other setting

Header string, delimeter --> Page 48 Partition mark --> Page 21 Intermediate delimiter --> Page 13 Read error --> Page 48

1. Place the mouse cursor at the item to be changed and click it, or move to the target item by pressing [TAB]. Then, change the setting using [Space].

2. By setting Bepper for OK/NG output, the beeper beeps to indicate reading stability during the normal reading operation.

3. To set OK/NG output duration, enter the appropriate numeric value from the keyboard. The setting range is from 1 to 255 (10 ms to 2.55 s).

4. To set Compare with, enter the preset data to be registered from the keyboard.

Usually, specify the data within 32 characters. If you are using CODE128 and the start character is CODE-C, you can set the data using up to 64 characters.

Note

5. Click the Return button or press [ENTER] to return to the main setting screen.

STABILITY LED --> Page 19 OK/NG output duration --> Page 10 Preset data --> Page 20

Page 48

3.3 Setup Software Operating Procedure

3.3.13 Sending Settings

1. Choose Send from the menu bar. The following screen appears.

2. Set the baud rate, data bits, stop bit and parity according the BL-180’s settings. The BL-180’s default settings are shown above.

3. Specify whether the parameter settings are to be saved in the EEPROM or not. If the current settings are not saved in the EEPROM, the setup software will start with the previous settings when the power is turned on again.

4. After setting the communication parameters, click on OK. Data transmission will begin. If a communication error occurs, the following message will appear.

* The BL-180’s communication parameters are set as shown above for 5 seconds after the power is turned ON. (see page 46.)(See p. 58 of the Users’ Manual.)

5. If the setup software is normally exited, it will return to the main setting

3.3.14 Version Display

1. Click on Info on the manu bar.

2. The following screen appears, where you can conﬁrm the version of this

If you are not sure of the communication parameter settings of the BL-180, turn ON the BL-180’s power switch before executing data transmission, and set the communication parameters as shown in step 1.

screen.

setup software.

Page 49

3.4 List of Error Messages

If an error occurs, the following messages will appear on the screen. Click on OK and delete the error message. Then, take the necessary corrective

action.

Error message Cause of error

File not found. The ﬁle speciﬁed for Open Setting does not exist.

Drive is not ready. The speciﬁed disk is not prepared.

Write protected. Overwrite protection is set to the disk.

3.4 List of Error Messages

Insufﬁcient disk space. Illegal ﬁlename (must be in

format of xxxxxxxx.CFG.) Illegal ﬁle. Use a correct ﬁle name.

Path not found. The pass for the speciﬁed ﬁle is invalid.

Device not ready. The speciﬁed drive is invalid.

Insufﬁcient memory. The main memory capacity is insufﬁcient.

Error during ﬁle operation

Device I/O error The disk may be damaged or unformatted.

This is not BL-180 setting ﬁle.

Error in detailed code data.

Communication error

Value out of range. Min. code length is set larger

than Max. code length.

Error during setup

Device is unavailable.

The remaining disk capacity is insufﬁcient. Replace the disk.

The ﬁle name does not have extension CFG. Enter the ﬁle name correctly.

The stored ﬁle data are incorrect. Specify a correct ﬁle name. Data of the BL-180 setup ﬁle are different from that of the BL-180. These ﬁles are not for common use.

The stored ﬁle data are damaged. Specify a ne w ﬁle name.

An error occurred during communication. The parameter settings (e.g. baud rate) may not be matched, or the connection may be incorrect.

The speciﬁed value is exceeding the setting range. Enter a correct value.

The minimum code length is set larger than the maximum code length. Enter a correct number.

The serial port is being used for a device other than the BL or else “Terminal” is running.

Page 50

3.5 How to Use Terminal Software

The terminal software allows bar code data to be displayed on a Windows-based personal computer and allows serial commands to be sent to the BL-180.

You can use the standard terminal software included in Windows Ver. 3.1. This section describes how to use the terminal software to confirm the operation of the BL-180.

For more information on the terminal software and its functions, please refer to theWindows manual.

1. Double-click on the Terminal icon in the Accessory Group.

The terminal software starts up.

2. When the terminal software is started, the following screen appears.

3. First, set the terminal software. When you click on Settings, the following menu appears.

Page 51

3.5 How to Use Terminal Software

4. When you click on Terminal Preferences, the setting screen is displayed. Set the displayed parameters as shown below. After setting the parameters, click on OK.

5. Then, Click on Settings then Communications. The following screen appears.

Note

After setting “Connector” to COM1 or COM2, set the baud rate, data bits, stop bits and parity according to the BL-180’s settings. When the data bits is set to “8 bits”, the parity can only be set to “None.”

After setting the communication parameters, click on [OK].

6. When the BL-180 reads a bar code, the read data is displayed on the screen. (When the BL-180’s delimiter is set to CR, data will be displayed with carriage returns. Control codes cannot be displayed.)

7. To send a command, type TEST1/TEST2 using the keyboard, and then press [ENTER]. All commands should be in entered in all uppercase characters. Refer to pages 51 to 52 for available commands and for descriptions of each commnad. In read rate display test mode (TEST 1 mode), the entered command is difﬁcult to see on the screen because the BL-180 is displaying the read data. However, the command will be correctly sent.

8. To exit the terminal software, click on F

Multi drop link commands cannot be sent. RTS/CTS protocol commands cannot be confirmed.

When you start up “Terminal”, you cannot send the setting to BL using SETUP software. Quit on close “Terminal” before you send the setting.

ile then Exit.

Page 52

3.5 How to Use Terminal Software

Page 53

Chapter 4

Serial Communication (RS-232C/RS-422A)

Page 54

4.1 Serial Communication

The BL-180 communicates with the PC via the RS-232C serial port. This enables you to change the BL-180’s settings from your PC.

Communication T ypes

The BL-180 provides the following two communication types:

Data communication

Sends read bar code data from the BL-180 to the PC.

Command communication

Changes the BL-180’s settings by sending a command from the PC to the BL-

180. All communication is performed using ASCII codes.

4.1.1

Communication Setup

Configure the setup for BL-180 and the PC before attempting serial communication.

Setup of BL-180

Set the following parameters for the BL-180 using the setup software. Baud rate, Data bits, Parity, Stop bit, Communication protocol, Header/Delimiter,

Read error code

PC setup

Based on the BL-180’s settings, set the communication parameters on the PC using the “Ports” setting in the Windows Control Panel.

Note

The following communication parameters are the default settings for the BL-180: Baud rate: 9600 bps

Data bits: 7 bits Parity: Even Stop bit: 1 bit

Set the PC according to the above settings before attempting communication. The BL-180 is set, temporarily, to the default settings for 5 seconds after the pow-

er switch is turned on. When the current settings of BL-180 is not certain, send the command “SSET”

and a [CR] to the BL-180 from your PC with 5 seconds after power-up. This causes the BL-180 to remain at its default settings and you can communicate with the BL-180 at the default settings.

For information on checking the BL-180’s current settings, see “Details on Parameter Setting Commands” on page 52. For information on changing the above communication parameters see “Description of Parameter Setting Commands” on page 53.

Data communication can be performed with the current parameter settings even for 5 seconds after the power is turned on.

Note

All commands should be entered in all uppercase characters. The BL cannot accept lowercase characters.

Page 55

4.2 Details on Data Communication

4.2.1

Communication Protocols(Hardware handshaking)

The BL-180 supports the following four handshaking protocols.

No Handshaking

The BL-180 sends read data to the PC without using any handshaking protocol.

PASS/RTRY Handshaking

After sending the read data, the BL-180 waits for a response from the PC. The response is either a PASS command or a RTRY command.

Read data

Response

(PASS , RTRY )

Note

ACK/NAK Handshaking

The PASS command (quit) indicates that the PC has successfully received one data packet. The BL-180 then prepares for the next data transmission.

The RTRY command (request to re-send) indicates that the data was not transmitted successfully. The command is a request to the BL-180 to re-send the data. The BL-180 sends the same data again and then waits for the response.

After the BL-180 once receives PASS, the BL-180 sends back no data even if RTRY is sent to the BL-180.

The BL-180 can continue to read while waiting for the PASS command. The data is stored in the BL-180’s transmission buffer (For the capacity of the transmission buffer, see page 48).

If the amount of stored data exceeds the capacity of the transmission buffer, the BL-180 sends back <Header> OVER <Delimiter> to the PC, and clears all data stored in the transmission buffer. For more information, see “Capacity of Transmission Buffer” on page 48.

The BL-180 can receives other commands while waiting for the PASS command. In this case, the BL-180 sends back an immediate response (e.g. OK).

When the SSET command (see “4.3.3” on page 52) is sent to the BL-180 while the BL-180 is waiting for the PASS command, the BL-180 clears the data stored in the transmission buffer, and enters the setting mode.

The ACK/NAK handshaking uses ACK (06H) and NAK (15H) instead of PASS and RTRY used in the PASS/RTRY handshaking, respectively. With these protocols, the BL-180 sends back different characters, but performs the same operation.

Page 56

4.2 Details on Data Communication

RTS/CTS Handshaking

When the PC’s RTS (BL-180’s CTS) signal turns off, the BL-180 becomes ready for data transmission. When the PC’s RTS signal turns on, the BL-180 starts data transmission.

When the PC’s RTS signal is off, the BL-180 can still read. In this case, data is stored in the BL-180’s transmission buffer (see 4.2.2 below).

If the amount of stored data exceeds the capacity of the transmission buffer, the BL-180 sends back <Header>OVER<Delimiter> to the PC, and clears all data stored in the transmission buffer.

4.2.2

Note

The RTS/CTS handshaking cannot be used for RS-422A communication. The RTS/CTS protocol can be used together with other handshaking protocols. When the PC’s RTS signal is off, the BL-180 does not sends back a response to

the PC.

Capacity of Transmission Buffer

The BL-180’ s transmission buffer can store 400 bytes (400 characters). The number of characters stored in the transmission buffer for each data packet

is the number of characters in the data (including additional data such as the number of decoding match count) plus an additional five characters indicating the data’s attributes.

When multi label reading mode 2 or 3 is used, these five attribute characters are added to each data packet.

Example 1

When the number of bar code digits is 10 (with no additional data) 400 ÷ (10 + 5) = 26 The transmission buffer can store 26 pieces of data.

Example 2

When the number of bar code digits is 20 (with no additional data) 400 ÷ (20 + 5) = 16 The transmission buffer can store 16 pieces of data.

4.2.3

Read Data Format

Set the data format of the Header and Delimiter, respectively.

Header Read data Delimiter

With the setup software, the following formats can be selected. Other than the following formats, you can freely set up to 5 characters.

Header

ESC (1BH)/STX (02H)/None

Delimiter

CR (ODH)/CR (ODH) LF (OAH)/ETX (O3H)

Page 57

4.2 Details on Data Communication

4.2.4

Read Error Code

If the BL-180 fails to read a bar code, the B-500 sends back a read error code. The initial setting of the read error code is as follows:

The read error code can freely be changed (within 8 characters). The BL-180 can be set to send no error code (see page 38).

Header

ERROR Delimiter

Page 58

4.3 Command Communication

The BL-180 includes commands to directly operate the BL-180 (direct control commands) and the commands used to change or confirm the BL-180’s settings (parameter setting commands).

4.3.1

Setup of Direct Control Commands

Communication procedure

1. Send a direct control command from the PC to the BL-180.

2. After receiving the command, the BL-180 sends back an OK response and

3. When an incorrect command is sent to the BL-180, the BL-180 sends back

Note

can be added after the command being sent. In this case, however, LF is not

added to the response data. When ESC is inserted before the command being sent, characters in the BL-

180’s command receiving buffer are cleared. If the BL-180’s command receiving buffer contains erroneous characters due to

data transmission error during communication, add ESC to the command being sent.

Command

Response

executes the required operation. When the read operation control command or test mode control command is sent to the BL-180, the BL-180 sends back no response.

no response.

Note

For command communication, set the time duration between transmission of each character (byte) to up to 30 seconds. If this duration exceeds 30 seconds, the BL-180 cancels the received characters.

Page 59

4.3 Command Communication

4.3.2

Explanation of Direct Control Commands

Read operation control

[LON] Trigger on

[LOFF] Trigger off

The following describe direct control commands in details.

This command specifies the data read timing.

Command: LON Response: None

Command: LOFF Response: None

• Even when the read operation is controlled with these commands, the BL-180

performs the same operation as with the trigger input (see page 10 to 12).

•“Trigger input: on” corresponds to LON , and “trigger input: off” corresponds to

LOFF .

• The BL-180 starts read operation on receipt of LON and stops it on receipt of

LOFF .

• When a bar code can be correctly read and the read data has already been

set, you need not send LOFF .

• The command characters can be freely changed (within 8 characters).

Test mode control

[TEST1] Reading rate check

[TEST2] Tact check

[QUIT] Resetting test

OK/NG output control

[OKON] Turning the OK output on

Starts or quits the test mode.

Command: TEST1 Response: None

Command: TEST2 Response: None

Command: QUIT Response: None

• After using the test mode, be sure to reset it.

Directly turns on/off the OK/NG output. This enables you to easily check wiring.

Command: OKON Response: OK

[NGON] Turning the NG output on

Command: NGON Response: OK

[ALLOFF] Turning the OK/NG outputs off

Command: ALLOFF Response: OK

Page 60

4.3 Command Communication

Clearing transmission buffer

[BCLR] Clears data stored in the transmission buffer.

Command: BCLR Response: OK

Shift to setting mode

[SSET] Enters the setting mode (see page 51).

Command: SSET Response: OK

4.3.3

Details on Parameter Setting Commands

Communication Details

The following describes how to change the BL-180’s settings through command communication.

You can use the setup software to change the BL-180’s settings instead of these commands.

1. Send the direct control command SSET to the BL-180. The BL-180 will shift to setting mode. After successfully executing the command, the BL-180 sends back an OK .

2. After the BL-180 shifts to setting mode, send the command (setting change command) corresponding to the item to be changed to the BL-180. After successfully executing the command, the BL-180 sends back an OK .

If an error occurs with this command, the BL-180 sends back ERR sttands for error code numbers.)

3. To conﬁrm the current settings, send a setting conﬁrmation command. After successfully executing the command, the BL-180 sends back an OK .

If an error occurs with this command, the BL-180 sends back ERR

4. To save the current settings in the EEP-ROM, send SAVE to the BL-180. Once you save the settings in the EEP-R OM, the BL-180 will start with these settings when the BL-180 is turned on next. After successfully executing the command, the BL-180 sends back an OK .

If an error occurs with this command, the BL-180 sends back ERR

5. To quit the setting mode and perform the normal bar code reading, send

SEND to the BL-180.

After successfully executing the command, the BL-180 sends back an OK . If an error occurs with this command, the BL-180 sends back ERR

. (nn

Note [LF] can be added at the end of the command being sent. In this case, however,

[LF] is not added to the response data. When [ESC] is added before the command being sent, characters in the BL-180’s

command receiving buffer are cleared. If the BL-180’s command receiving buffer contains erroneous characters due to a

data transmission error during communication, add [ESC] to the command being sent.

Note

For command communication, set the time duration between transmission of each character (byte) to up to 30 seconds. If this duration exceeds 30 seconds, the BL-180 cancels the received characters.

Page 61

4.3.4 Response Error Code

When an incorrect command is sent to set parameters, the BL-180 sends back data indicating the cause of the error (error code). For the commands corresponding to the error codes, see the error code column given in the table on the following pages.

Error code Cause of error

00 Undeﬁned command. 01 Command format is incorrect. 02 Nothing corresponds to the number in the command. 03 “m” value (codes 1 to 4) is other than 0 to 3.

05 The number in the command is too long. 06 “hhh...” data is too short. 07 “n” value is not 0 or 1. 08 “n” value is exceeding the setting range. 09 “nnn” or “nn” value is exceeding the setting range. 10 “hhh...” is not speciﬁed in HEX (hexadecimal) code. 11 “hhh...=FF” cannot be set.

12 13 Characters of “aaa...” are invalid. 14

15 17 \ is not followed by !, ? or \ in preset data. (See page 70.)

18 Two !s exist in preset data. (See page 20.) 99 The BL-180 may malfunction. Contact KEYENCE.

4.3 Command Communication

“Bar code type setting command” was not sent ﬁrst. Sending “No. of readable digits setting command” is invalid for JAN code.

“hhh...” or “aaa...” contains more than the speciﬁed number of characters.

Data in the EEPROM may be damaged. Perform initial setup.

Error in the area storing initial settings. Settings are automatically initialized.

4.3.5 Description of Parameter Setting Commands

Saving/Initializing Settings/Quitting Setting Mode

Function Command being sent

Saves settings in the EEPROM.

Initializes settings. DFLT OK Returns to the default-settings, and saves the set-

Quits the setting mode. SEND OK See page 51. -

SAVE OK See page 51. -

Respons

Description

tings in the EEP-ROM.

Error

Code

00,05 14,15

Page 62

4.3 Command Communication

Setting Bar Code Type and Number of Readable Digits for Codes 1 to 4

The following describes the parameter setting commands for Codes 1 to 4. Be sure to send “Bar code type setting command” first before setting other param-

eters.

Note

Function command being sent

Setting bar code type for codes 1 to 4.

Setting Max. No. of readable digits

Setting Min. No. of readable digits

CODE39

Sending start/stop character.

CODE39

Inspection of check digit (Modulus 43)

When “Bar code type setting command” is newly sent, all other parameters for the specified code will return to the default settings.

In this case, set all other parameters again. Setting change commands and setting confirmation commands are described on

the following pages.

Respons

Change CODEm=n OK m= 0 to 3:Codes 1 to 4 Confirm CODEm mn

Change MAXm=nn OK m= 0 to 3: Codes 1 to 4 Confirm MAXm mnn Change MINm=nn OK Confirm MINm mnn

Change WCm00n OK m= 0 to 3: Codes 1 to 4 Confirm RCm00 00n

Change WCm01n OK Confirm RCm01 01n

n= 0:CODE 39

1:ITF 2:Industrial2-of-5 3: Codabar 4: UPC/EAN 5: CODE128 6: COOP2-of-5 7: None

nn= 01 to 32 * For CODE39, Codabar: 03 to 32 * For ITF: 02 to 32 * For CODE128: 01 to 64 Note: With EAN code, this command causes error.

n= 0: Disable

1: Enable

m= 0 to 3: Codes 1 to 4 n= 0: Disable

1: Enable

Description

Error

Code

00, 01 03, 05 08, 14

00, 01 03, 04 05, 09 14

00, 02 03, 04 05, 07 14

Function Command being sent

CODE39

Sending check digit.

ITF

Inspection of check digit (Modulus 10)

ITF

Sending check digit.

Codabar

Sending start/stop character.

Codabar

Start/Stop character type

Codabar

Inspection of check digit

Codabar

Sending check digit

Respons

Change WCm02n OK m= 0 to 3: Codes 1 to 4 Confirm RCm02 02n

Change WCm10n OK Confirm WCm10 10n

Change WCm11n OK m= 0 to 3: Codes 1 to 4 Confirm RCm11 11n

Change WCm30n OK m= 0 to 3: Codes 1 to 4 Confirm RCm30 30n

Change WCm31n OK m= 0 to 3: Codes 1 to 4 Confirm RCm31 31n

Change WCm32n OK m= 0 to 3: Codes 1 to 4 Confirm RCm32 32n

Change WCm33n OK m= 0 to 3: Codes 1 to 4 Confirm RCm33 33n

n= 0: Disable

1: Enable

m= 0 to 3: Codes 1 to 4 n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

n= 0: Lower case

1: Upper case

n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

Description

Error Code

00, 02 03, 04 05, 07 14

Page 63

4.3 Command Communication

Function Command being sent

Codabar

Setting check digit type

UPC(A-E)/EAN

Reading UPC-E

UPC(A-E)/EAN

Reading EAN 8 digits

Function Command being sent

UPC(A-E)/EAN

Reading JAN 13 digits

UPC(A-E)/EAN

No. of UPC-A output digits

UPC(A-E)/EAN

Adding “0” to UPC-E system code

CODE128

Checking double character start pattern (See p. 34.)

Setting max. code length output function

Setting direction for max. code length output

Setting effective digits for max. code length output

Setting starting digit for max. code length output

Setting label orientation specified reading

Setting orientation for orientation- specified reading

Respons

Change WCm34n OK m= 0 to 3: Codes 1 to 4 Confirm RCm34 34n

Change WCm40n OK m= 0 to 3: Codes 1 to 4 Confirm RCm40 40n

Change WCm41n OK m= 0 to 3: Codes 1 to 4 Confirm RCm41 41n

Respons

Change WCm42n OK m= 0 to 3: Codes 1 to 4 Confirm WCm42 42n

Change WCm43n OK m= 0 to 3: Codes 1 to 4 Confirm RCm43 43n

Change WCm44n OK Confirm RCm44 44n

Change WCm51n OK Confirm RCm51 51n

Change WCm83n OK m= 0 to 3: Codes 1 to 4 Confirm RCm83 83n

Change WCm84n OK m= 0 to 3: Codes 1 to 4 Confirm RCm84 84n

Change WCm85nn OK Confirm RCm85 85nn Change WCm86nn OK m= 0 to 3: Codes 1 to 4 Confirm RCm86 86nn

Change WCm81n OK m= 0 to 3: Codes 1 to 4 Confirm RCm81 81n

Change WCm82n OK m= 0 to 3: Codes 1 to 4 Confirm RCm82 82n

n= 0: Mudulus16

1: Modulus 11 2: Modulus 10/Wait 2 3: Modulus 10/Wait 3 4: 7 Check DR 5: Modulus 11-A 6: Modulus 10/Wait 2-A

n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

n= 0:Output in 13 digits

1:Output in 12 digits

m= 0 to 3: Codes 1 to 4 n= 0: Disable

1: Enable

m= 0 to 3: Codes 1 to 4 n= 0: Disable

1: Enable

n= 0: Disable

1: Enable

n= 0: Forward

1: Reverse

m= 0 to 3: Codes 1 to 4 nn= 01 to 32: Effective digits

nn= 01 to 32:

Starting digit

n= 0: Disable

1: Enable

n= 0: Forward

1: Reverse

Description

Error Code

00, 02 03, 04 05, 08 14

00, 02 03, 04 05, 07 14

Error Code

00, 02 03, 04 05, 07 14

00, 02 03, 04 05, 09 14

00, 02 03, 04 05, 07 14

Page 64

4.3 Command Communication

Setting Reading Mode/Data Addition Functions

Function Command being sent

Setting reading mode Change WP12n OK n= 0: Single label

Confirm RP12 12n

Setting data send timing Change WP13n OK

Confirm RP13 13n

Setting repeat-read time in multi label reading mode 1 or 2

Setting decoding match count Change WP43nnn OK

Setting decoding match count in additional information

Setting scans in additional information

Setting label orientation in additional information

Setting code type in additional information

Change WP41nnn OK Confirm RP41 41nnn

Confirm RP43 43nnn Change WP10n OK Confirm RP10 10n Change WP11n OK n= 0: No addition Confirm RP11 11n

Change WP14n OK Confirm RP14 14n Change WP17n OK Confirm RP17 17n

Respons

1: Multi label 1 2: Multi label 2 3: Multi label 3

N= 0: Sends data after reading

1: Sends after timing input turns off

nnn=001 to 225 (by 100 ms step)

nnn=001 to 225

n= 0: No addition

1: Add

1: Add Note: Effective only when No. of decodings are added.

n= 0: No addition

1: Add

n= 0: No addition

1: Add

Description

Error Code

00, 02 05, 08 14

00, 02 05, 07 14

00, 02 05, 09 14

00, 02 05, 07 14

Page 65

Setting Trigger Input (Starting Test Mode)

4.3 Command Communication

Function Command being sent

Setting signal type Change WP05n OK

Confirm RP05 05n

Setting one-shot input time Change WP42nnn OK

Confirm RP42 42nnn

Setting time constant of trigger input

Setting state of trigger input Change WP03n OK

Starting test mode when trigger input turns on. (To specify the test mode, use the command below.)

Specifying the test mode to be started when trigger input turns on.

Starting test mode when power is turned on.

Setting characters of trigger on command

Setting characters of trigger off command

Change WP04n OK Confirm RP04 04n

Confirm RP03 03n Change WP06n OK Confirm RP06 06n

Change TRGTn OK Confirm TRGT TRGTn

Change TESTn OK n= 0: Reset Confirm TEST TESTn

Change WP56hhh... OK Confirm RP56 56hhh... Change WP57hhh... OK Confirm RP57 57hhh...

Respons

Description Error

n= 0: Level

1: One-shot

nnn=001 to 225

(by 100 ms step)

n= 0: 2 ms

1: 10 ms

n= 0: Normal-open

1: Normal-close

n= 0: Disable

1: Enable

N= 1: Reading rate check mode

2: Tact check mode

1: Reading rate check mode 2: Tact check mode

hhh...=Trigger on command (Up to 8 characters) * Specify characters in HEX (hexadecimal) code.

hhh...=Trigger off command (Up to 8 characters) * Specify characters in HEX (hexadecimal) code.

Code

00, 02 05, 07 14

00, 02 05, 08 14

00, 02 05, 11 14

Note

To set characters of the trigger on/Off command, send the following command. Example 1: Change the trigger on command to S.

WP5653CR

S=53h

Page 66

4.3 Command Communication

Setting Communication Parameters

Function command being sent Respons

Setting baud rate Change WP35n OK N= 0: 9600 bps

Confirm RP35 035n

Setting data bit length Change WP30n OK

Confirm RP30 30n

Setting parity check * To set the parity type, use the command below.

Setting parity type Change WP32n OK

Setting Stop bit Change WP33n OK

Setting handshaking protocol 1 * To specify the protocol, use the command below.

Setting handshaking protocol 2 Change WP08n OK

Setting RTS/CTS handshaking Change WP22n OK

Change WP31n OK Confirm RP31 31n

Confirm RP32 32n

Confirm RP33 33n Change WP07n OK Confirm RP07 07n

Confirm RP08 08n

Confirm RP22 22n

1: 4800 bps 2: 2400 bps 3: 1200 bps 4: 600 bps 5: 38400 bps 6: 31250 bps 7: 19200 bps

n= 0: 7 bits

1: 8 bits

n= 0: Disable

1: Enable

n= 0: Even

1: Odd

n= 0:1 bit

1: 2 bits

n= 0: No protocol

1: Set protocol

n= 0: PASS/RTRY handshaking

1: ACK/NAK handshaking

n= 0: Disable

1: Enable

Description Error

Code

00, 02 05, 08 14

00, 02 05, 07 14

Page 67

Setting Communication strings

4.3 Command Communication

Function command being sent Response Description

Setting header Change WP51hhh... OK hhh...= Header (Up to 5 characters)

Confirm RP51 51hhh...

Setting delimiter Change WP52hhh... OK hhh...= Delimiter (Up to 5 characters)

Confirm RP52 52hhh...

Setting partition mark when additional information is used.

Setting intermediate delimiter when multi label reading mode 2 or 3 is used.

Setting read error code Change WP55hhh... OK hhh...= Read error code (Up to 8 characters)

Change WP50hh OK hh= Partition mark(1 character) Confirm RP50 50hh

Change WP54hhh... OK hhh...=Intermediate delimiter (Up to 5 characConfirm RP54 54hhh...

Confirm RP55 55hhh...

Note

To set communication strings, send the following command.

* Specify characters in HEX (hexadecimal) code. * To set no header, hhh...=FF.

* Specify characters in HEX (hexadecimal) code. * To set no delimiter, hhh...=FF.

* Specify the mark in HEX (hexadecimal) code. * To set no mark, hh=FF.

ters) * Specify characters in HEX (hexadecimal) code. * To set no intermediate delimiter, hhh...=FF.

* Specify characters in HEX (hexadecimal) code. * To set no read error code, hhh...=FF.

Example 1: Set the communication data format to SOH 01 Bar Code Data ACR .

00SOH

WP51013031CR

SOH=01h, 0=30h, 1=31h, A=41h, CR=0Dh

WP52410DCR

CRA

Error Code

00, 02 05, 06 10, 12 14

Example 2: Set the read error code to “BR”.

WP554252CR

B=42h, R=52h

Example 3: Set no read error code.

WP55FFCR

Utility Setting (Buzzer, OK/NG output duration, Preset data for compare)

Function command being sent Response Description

Setting buzzer Change WP15n OK n= 0: on

Confirm RP15 15n

Setting OK/NG output duration Change WP40nnn OK nnn= 001 to 255

Confirm RP40 40nnn

Registration of preset data for compare

Change WP68aaa... OK aaa...= Preset data (Up to 32 characters) Confirm RP68 68aaa...

Note

To register the preset data, send the following command. Example: Register “ABC123” as preset data.

WP68ABC123CR

1: on when OK output turns on. 2: on when NG output turns on. 3: off

(by 10 ms step)

* For CODE128, see page 70. * To delete the preset data, send WP68.

Error Code

00, 02 05, 07 14

00, 02 05, 09 14

00, 02 05, 12 13, 14 17, 18

Page 68

4.3 Command Communication

Page 69

APPENDIX

Page 70

A.1 Specifications

A.1 Speciﬁcations

BL-180/185

Model Model (with connector) BL-180SO(7030) BL-185SO(7031) Scanning direction Light source/Light receiving element

Scanning distance Readable bar width Maximum label width PCS

Scanning rate Target code No. of readable digits Trigger input Rated load Ambient light Current consumption

Weight

0.45 or more (Reﬂectance of white part: 75% or more)

Non-voltage input (contact or solid-state) TTL input is

BL-180 BL-185

Front Side

LED/CCD image sensor

33 mm ± 10 mm

80 mm

CODE39, ITF, Industrial2-of-5, COOP2-of-5, Codabar,

Sunlight, Incandescent lamp: 10,000 lux,

Approx. 165 g Approx. 180 g

(Using narrow bars of at least 0.19

mm in width)

0.125 to 1.0 mm

(Using narrow bars of at least 0.19 mm in

CODE128, EAN/UPC(A-E)

Fluorescent lanp: 3,000 lux.

width)

500 scans/sec

32 digits

also possible.

24 VDC, 100 mA

300 mA max.

1. 33

5 mm when the narrowest bar is less than 0.19 mm.

2. Readable bar width indicates the range of the narrowest readable bar.

3. 60 mm when the narrowest bar is less than 0.19 mm.

Output type Leakage current (at off)

Residual voltage (at on)

OK/NG output

Ambient temperature Relative humidity

Vibration Power supply voltage

Applied standard Synchronization Transmission code Baud rate Data length

Serial interface

Parity check Stop bit

1. Use a stable power supply of 5 VDC

10 to 55 Hz, Double amplitude in X, Y and Z directions, 2 hours

5%. The BL-U1 Special Power Unit is available as an option.

NPN open collector output

0.1 mA max.

0.5 V max. 0 to 40°C

35 to 85%

respectively 5 VDC±5%

EIA RS-232C port

Start-stop

ASCII

600 to 38,400 bps

7 bits/8 bits

None/even/odd

1/2 bit

Note

The internal settings of the BL-180 series are stored in the EEPROM. (Rewritable up to 10,000 times)

Page 71

A.2 Reading Range Characteristics (Typical)

Mount the BL-180 referring to the figure below. (The BL-185 provides the same characteristics as the BL-180.)

* The readable label width means the bar code length including the bar code margins (quiet zones).

Readable label width (mm)

OK/NG

BL-180

•••Reading range when narrow bar width is not less than 0.125, less than 0.19 mm.

•••Reading range when narrow bar width is 0.19 to 1.0 mm.

(Measuring conditions)

•The KEYENCE standard bar code is used.

•Skew :-10°

•Pitch : 0°

•Tilt : 0°

STABILITY

Reading distance (mm)

CAUTION

Narrow bar width Reading distance Maximum readable label width

0.125 to 0.19 mm (less than 0.19 mm)

0.19 to 1.0 mm 33 ±10 mm 80 mm

33 ±5 mm 60 mm

The above range may be reduced depending on the bar code quality. Set the optimum reading position based on enough reading tests.

Page 72

0°

Receiver axis

OK/NG STABILITY

0°

–

0°

Receiver axis

A.3 Angular Characteristics (Typical)

Mount the BL-180 referring to the data given below. (The BL-185 provides the same characteristics as the BL-180.)

CAUTION

Narrow bar width

0.125 to 0.19 mm(less than 0.19 mm)

0.19 to 1.0 mm -40° to -5°, +10° to +40° ±15° ±15°

(Measuring conditions)

• The KEYENCE standard bar code is used.

• Reading distance: 33 mm

-40° to -5°, +10° to +40° ±15° ±10°

Skew Pitch Tilt

The skew angles of -5° to +10° are the specular reflection range (dead angles). In this range, bar codes cannot be read, or reading error may occur. Avoid mounting the BL-180 series at the above skew angles.

Skew Pitch

Tilt

Page 73

A.4 Dimensions

BL-180

A.4 Dimensions

2 x 2-M3

26 17

47 20

Depth: 5 mm or less

BL-185

26 17

15 36

ø10

Readable

width

33 10

15.3 Receiver axis

2 x 2-M3 Depth: 5 mm or less

Readable

width

ø4.5 Cable length: 1.8 m

12.5

Receiver axis

ø10

3615

ø4.5 Cable length: 1.8 m

Page 74

A.4 Dimensions

BL-180 (with mounting bracket)

820

80 (Readable width)

33 47

t=1.6

Receiver axis

10°

23.3

BL-185 (with mounting bracket)

820

80 (Readable width)

(38)

(36)

33 47

7 33

10°

4.4

Note: Detail of slot

80 (Readable width)

Receiver axis

15.7

1120

12.5

7 8

(37)

33 47

Receiver axis

10°

t=1.6

Page 75

A.5 Example Program for Serial Communication

The following is a example program that allows data communication and command communication. Type in a command and press [Enter] to send the data to the BL-180.

Only the QUIT command can be sent by pressing [Q] . Set the BL-180 as follows:

• Header: [STX] Delimiter: [ETX]

• Handshaking protocol: No handshaking or PASS/RTRY handshaking

100 ‘***BL-180 SAMPLE PROGRAM********************************************* 110 CLS 3 120 DAT$=””:RD$=””:CM$=”” 130 OPEN “COM1:” AS #1 140 *BUFFCLR :’***CLEAR BUFFER******************************************** 150 A=LOC(1) 160 IF A<>0 THEN R$=INPUT$(1,#1) :GOTO *BUFFCLR 200 ‘ 210 *MAIN :’***MAIN ROUTINE*********************************************** 220 K$=INKEY$ 230 IF K$<>”” THEN GOSUB *COMMAND 240 A=LOC(1) 250 IF A<>0 THEN GOSUB *RECEIVE 260 GOTO *MAIN 300 ‘ 310 *Receive :’***RECEIVE DATA 320 RD$=INPUT$(1,#1) 330 IF RD$=CHR$(&H02) THEN RD$=”” :’RECEIVE STX 340 IF RD$=CHR$($H03) THEN GOSUB *BARCODE :RETURN :’RECEIVE ETX 350 IF RD$=CHR$($H0D) THEN GOSUB *RESPONSE :RETURN :’RECEIVE CR 360 DAT$=DAT$+RD$ 370 RETURN 400 ‘ 410 *COMMAND :’***SEND COMMAND******************************************** 420 IF K$=CHR$(&H0D) THEN *SEND 430 IF K$=”Q” AND CM$=”” THEN CM$=”QUIT”:GOTO *SEND 440 PRINT K$; 450 CM$=CM$+K$ 460 RETURN 470 *SEND 480 PRINT #1, CM$;CHR$(&H0D); :’SEND COMMAND 490 PRINT:PRINT CM$;”COMMAND IS SENT” 500 CM$=”” 510 RETURN 600 ‘ 610 *RESPONSE :’***DISPLAY RESPONSE DATA TO THE COMMAND******************* 620 PRINT DAT$ ;”IS SENT BACK” 630 DAT$=”” 640 RETURN 700 ‘ 710 *BARCODE :’***DISPLAY BAR CODE DATA*********************************** 720 PRINT DAT$ ;”IS READ” 730 DAT$$=”” 740 RETURN

Page 76

A.6 Troubleshooting

If a problem occurs during operation, please check the following troubleshooting notes first. If you cannot fix the problem, contact KEYENCE or your nearest dealer.

Bar codes cannot be read.

Check whether the light source LED is ON.

When using a power supply other than the BL-U1 special power supply unit, confirm that the power supply voltage and capacity is within 5 VDC±5% and 300 mA. Check the wiring of the power supply unit and the timing input terminal (see p. 11).

CAUTION

Note

Connecting the power supply unit with the reverse polarity may damage the BL series. If the BL-180 does not operate, contact KEYENCE.

Check the bar code setting (type, No. of digits).

Check the following parameters using the setup software.

• Bar code type, No. of digits.

• Setting of the check digit inspection (enabled or disabled)

• Setting of the label orientation-speciﬁed reading

when using CODE39 or Codabar, include the start/stop characters and check digit in the number of digits.

For Code128, see page 70.

Check the distance and angle between the BL-180 and bar code.

Check the distance and angle while referring to “Mounting angle and mounting distance” on page 7.

Check the bar code margins (quiet zones).

A bar code requires the right and left margins to be at least 10 times wider than the narrow bar width.

If the bar code margins are too narrow, it may not be read.

Check the bar code label length.

The bar code label length is the lateral length of a bar code including the right and left margins (quiet zones).

When the narrow bar width (the minimum bar width) is 0.125 to 0.19 mm (less than 0.19 mm), the readable label length is up to 60 mm length. When the narrow bar width is 0.19 to 1.0 mm, the readable label length is up to 80 mm.

Check the bar code.

A bar code with blurred sections, defects or stains may not be read correctly. Bar codes printed with dot matrix or ink jet printers are prone to such problems.

Page 77

Check whether the transmitter (light source) and the receiver (optical pickup) are clean.

If moisture, oil or dust adheres to the transmitter or the receiver, wipe the units using a soft cloth and a mild plastic cleaner.

Check whether the protective label is attached to the transmitter or the receiver.

Remove the protective label before using the BL series. Check whether the protective label is attached to the transmitter or the receiver.

Check the environmental conditions.

See “Hints on correct use” on page 4.

Reading rate check mode is not 100%.

Check the previous item “Bar codes cannot be read”.

A.6 Troubleshooting

Note

The Read rate indicates the number of acceptable decodings (reads) during 10 scans of a bar code. When a bar code has stains or defects, the read rate is reduced.

However, even when the read rate is 20%, 2 decodings are possible during 10 scans. Therefore, if the number of decode matches is 2, the bar code can be read.

If the trigger input can be set enough long, the read operation is not affected.

Initial settings cannot be sent to the BL-180 series using the setup software.

• Check whether the communication parameters such as baud rate and data length conform to the settings of the BL-180.

• Check whether the pin assignment of RS-232C cable conf orms to those of the BL-180 and the PC. Check that the cable isn’t disconnected. Also check the BL-U1’s connection.

• Check whether the BL-180’s or BL-U1’s power switch is on.

• Check whether the PC’s RS-232C interface is “enabled”.

• If you are using the BL-U1, check that its DIP switches are set to RS-232C.

Page 78

A.7 CODE128 Specifications

A.7 CODE128 Speciﬁcations

Setting No. of Digits

• The start/stop character and check digit are not included in the number of digits.

• FNC1 to 4 (Function codes), SHIFT, and CODE-A to -C should not be added to the number of digits.

• The number of digits setting range varies depending on the start character (CODE-A to -C).

CODE-A, B: 1 to 32

CODE-C: 2 to 64

One digit of CODE-A or CODE-B represents two digits of CODE-C.

Data T ransmission

• The start/stop character and check digit cannot be sent.

• FNC1 to 4 (Function codes), SHIFT, and CODE-A to -C cannot be sent.

• Control codes are sent.

Registration of Preset Data

The number of characters that can be registered as preset data is up to 32 digits for CODE-A or CODE-B, and up to 64 digits for CODE-C, as described above.

When ! or ? is registered as preset data, it functions as the Preset “!” “?” Function, as described on page 20 .

Since CODE128 can represent all ASCII codes as bar code data, ! or ? can also be represented as bar code data.

To register ! or ? as preset data, send \! or \? to differentiate it from the Preset “!” “?” function.

To register \ as preset data, send \\.

Example: To register 123 \!?ABC as preset data, send the following command (see

page 57). WP68123 \\\!\?ABC Control codes (00h to 2Fh of the ASCII code table, such as and <STX>), start/

stop character, check digit, FNC1 to 4 (function codes), SHIFT or CODE-A to-C cannot be registered as preset data. (Data comparison is also impossible.)

Page 79

A.8 ASCII Code Table

→

←

A.8 ASCII Code Table

Upper 4 bits

↑

↓

Lower

4 bits

HEX

Binary 0000

0000 DLE (SP) 0 @ P ‘ p

0 1 0001 SOH DC1 ! 1 A Q a q 2 0010 STX DC2 “ 2 B R b r 3 0011 ETX DC3 # 3 C S c s 4 0100 EOT DC4 $ 4 D T d t 5 0101 ENQ NAK % 5 E U e u 6 0110 ACK SYN & 6 F V f v 7 0111 BEL ETB ‘ 7 G W g w 8 1000 BS CAN ( 8 H X h x

9 1001 HT EM ) 9 I Y i y A 1010 LF SUB * : J Z j z B 1011 HM ESC + ; K [ k { C 1100 CL D 1101 CR

E 1110 SO

F 1111 SI

1 2 3 4 5 6 7

0001 0010 0011 0100 0101 0110 0111

. /

< L \ l | = M ] m } > N ^ n ~ ? O _ o del

Page 80

A.9 Default Settings

In the main setting screen, the default bar code selections for the four bar code fields are as shown below.

Bar Code Default Settings

Below are the default settings for each bar code setting screen.

CODE 39

ITF

Page 81

2of5

Codabar

A.9 Default Settings

UPC-EAN

Page 82

A.9 Default Settings

COOP 2opf5

CODE 128

Read Mode/Data Addition Functions default settings

Page 83

Trigger input default settings

Communication Parameters default settings

A.9 Default Settings

Communication strings default settings

Page 84

A.9 Default Settings

Utility default settings

Page 85

BL-U1

Power Supply

Page 86

Introduction

This User’s Manual describes the operation and functions of the BL-U1. Read this manual carefully to ensure safe use and maximum performance from your BL-U1.

Note: No part of this document is to be reproduced or utilized in any form or by any

means without the written consent of KEYENCE Corporation. The contents of this document are subject to revision without notice. If you have any problems or questions regarding this document, please contact one of the KEYENCE offices listed on the last page of this document. KEYENCE is not responsible for any results of the application of the product. If the document contains incomplete printing, it can be exchanged for a complete one.

• MS-DOS is a registered trademark of Microsoft U. S. A.

• MS-Windows is a trademark of Microsoft U. S. A.

• Other company names and product names are registered trademarks or trademarks of the respective companies.

Conventions

This document uses the following conventions to help you easily recognize important and useful information.

CAUTION

Note

Important information which must be read to avoid damaging the unit.

Provides information for effective use of the unit. Read as required.

Page 87

System Conﬁguration

Using the RS-232C and RS-422A

BL series

Trigger input

Timing sensor

BL-U1 Power supply unit

OK/NG output

PLC etc.

RS-232C null modem cable OP-22149 (1.5 m) + OP-25057 (25- to 9-pin adapter)

RS-232C

BL-18H1E Setup software

3.5-inch version WINDOWS 3.1

RS-422A

Equipment with

IBM PC/AT or compatible

RS-422A*

• If not using the BL-U1, prepare an equivalent 5 VDC power supply unit separately.

• To communicate through the RS-422A, you need a BL-U1 in your system.

Using the RS-485 multidrop link

BL series

L-U1

• To communicate through the RS-485, you need a BL-U1 in your system.

• Prepare a RS-485/RS-232C convertor separately.

• When using the RS-485 multidrop link, you cannot use the Windows™ Setup software.

Other Options

Maximum number of connected units: 31 Maximum extension distance: 1.2 km

RS-485/RS-232C convertor

RS-485

RS-232C

OP-22149

RS-232C null modem cable with D-sub 25-pin connector (1.5 m). To connect the BL-U1 to a IMB PC/AT compatible using the RS-232C port, use a 25- to 9-pin adapter (OP-25057).

Page 88

123

OK/NG LED OK output: Lights in green. NG output: Lights in red.

TIMING LED Lights when trigger input turns ON.

POWER LED

Communication status indicator LEDs Indicate the communication status of each communication signal line. Each LED lights when the corresponding signal turns ON. Show SD, RD, RS, and CS from the top.

I/O terminal block Contains I/O terminals and RS-422A/RS-485 terminals.

DIP switches

Power switch Power cable (2 m) Use 100 to 240 VAC (50/60 Hz).

RS-232C port Connects to a PC.

READER port Connects to a bar-code reader

BL-U1

Page 89

CAUTION

1 BL-U1 Connections

1.1

Connecting the AC power supply

Plug the BL-U1 power cable into the power receptacle. At the same time, ground the frame ground wire.

Make sure that the power supply provides 100 to 240 VAC ± 10%.

1.2

Connecting the BL-U1 to a BL series

Power Supply BL-U1

FG line

Use the READER port on the BL-U1. The pin assignment is shown in the table below:

UL-U1 READER port pin assignment

21345

6789

Pin No. Symbol Description

1 2 RD (RXD) 3 SD (TXD) 4 OK

5 GND (SG)

7 RS (RTS)

8 CS (CTS)

9 +5V

TIM

D-sub 9-pin (male) DCE specification (defined as modem) #4-40 screw (female)

Trigger input Send data through RS-232C Receive data through RS-232C OK uotput Ground (common ground for respective sig-

nals)

NG uutput Enable to send data through RS-232C

(always ON) Request to send data through RS-232C

(control method can be selected by DIP switches)

+ 5VDC power supply

Signal

direction

Output Output

Input Input

——

Input

Output

Page 90

Ω

Power Supply BL-U1

Prepare the BL series for connection to the BL-U1 by soldering a D-sub 9-pin connector to the BL series cable. Then connect the cable to READER port of the BLU1.

Prepare the D-sub 9-pin connector and its connector case separately.

BL series

Shield

Yellow

Blown

Purple

White

Black Gray

Pink Blue Red

D-sub 9-pin (female)

Use a metallic connector case for the D-sub 9-pin connector and connect the shielded line to the connector case. This allows connection to the earth ground of the AC power cable.

Connector case

TIM

GND

+5VDC

#4-40 screw

BL-U1

READER port

CAUTION

Take special care when soldering pin 5 (GND) and pin 9 (+5VDC). A wrong connection will damage the unit.

Do not use a power cable over 2 meters long. A long power cable can cause a drop in voltage, preventing the BL series from starting up properly.

1.3

Setting the BL-U1 DIP switches

According to the selected interface and timing input, change the DIP switch settings.

DIP switch setting

RS-232C ON OFF OFF

Interface select

RS-422A terminator (terminal resistance 100

)

RS-485 terminator (terminal resistance 100

)

READER port CS control method select

RS-422A OFF ON OFF RS-485 multidrop OFF OFF ON

OFF OFF ON ON

OFF OFF ON ON Reﬂect ON/OFF of CS

at RS-232C port Always ON ON

OFF

123456

1 2 3 4 5 6

The switch settings at left are the factory default settings.

OFF

Page 91

1.4

Function and wiring on the I/O terminal block

TIM +12V OUT– COM OK NG SDA SDB SG RDA RDB

Power Supply BL-U1

Trigger

input

Symbol

TIM

+12V OUT

COM

SDA

SDB

RDA

RDB

Power supply

for sensors

(12 VDC, 300 mA)

Timing input

Power supply for sensors (+) (+12 VDC, 300 mA)

Power supply for sensors (-) (0 V) Common for OK/NG output OK output NG output Send RS-422A data (+)/RS-485 (+) Send RS-422A data (-)/RS-485 (-) Signal ground Receive RS-422A data (+) Receive RS-422A data (-)

OK/NG output

Description Signal Direction

RS-422A/RS-485

Input

Output

——

Output

Output/Input and output

——

Input

The above list starts from the left edge terminal on the terminal block and sequentially goes to the right.

• M 3.0 screws are used on the terminal block.

• Use the clips shown below when wiring.

Wiring the trigger input

6.0 mm or less

Round-shape

6.0 mm or less

Fork-shape

The trigger input signals the BL series to start reading. Turn on the trigger input by supplying 8.5 to 30 VDC between the trigger input ter-

minals. You can use the “power supply for sensors” terminals of the BL-U1 as the input

power supply.

TIM +12V OUT–

Contact or

8.5~30VDC

non-contact

Page 92

Power Supply BL-U1

TIM

2.4 KΩ

3.3KΩ

Internal circuit

Load

OK/NG

COM

Internal circuit

D-sub 25-pin connector (female) DTE specification (defined as terminal) N 2.6 screw (female)

Wiring the OK/NG output

Input/output circuit diagram

Use this output to determine OK/NG status by comparing the readout data with the preset data. It is NPN open-collector output.

COM OK NG

*Rated load: 30 V max. (100 mA)

Load

Input circuit Output circuit

1.5

RS-232C port pin assignment

Pin No.

1 2 3 RD (RXD)

4 RS(RTS)

5 CS(CTS) 6 DR(DSR) 7 GND(SG)

Symbol Description

Shield

SD (TXD)

ER(DTR)

Shield Send data through RS-232C Receive data through RS-232C Request to send data through RS-232C

(Always ON) Enable to send to RS-232C Connect to pin 20 internally Signal Ground —— Connect to pin 6 internally

Signal

direction

——

Output

Input

Output

Input Input

Output

Page 93

1.6

RS-232C port wiring

Power Supply BL-U1

When you want to connect the BL-U1 to a PC through the RS-232C port, the wiring is as shown below.

You can use the optional OP-22149 cable (1.5 m) and OP-25057 (25- to 9-pin adapter).

1.7

RS-422A port wiring

BL-U1

1 2

GND

D-sub 25-pin (male)

M 2.6 screw

PC/AT

Shield

D-sub 25-pin (male)

M 2.6 screw

When you want to communicate using the RS-422A port, the wiring is as shown below. Use the BL-U1 input/output terminal block.

Twisted pair cable

BL-U1

SDA

SDB RDA RDB GND

External unit

Shield

RDA RDB SDA SDB

• Set both terminators (terminal resistance 100 Ω ) of the BL-U1 and external unit to ON (see P. 13).

• The extended cable length must be within 1.2 km.

You can prepare an equivalent cable which meets the following specifications:

Item

Cable type Logarithm 3P Conductor resistance (20°C) 88.0 Ω /km or less Insulator resistance 10,000 M Ω .km or more Withdraw voltage 500 VDC/minute Static capacity (1 kHz) 60 nF/km or less (average) Characteristic impedance (100 kHz) 110 ± 10 Ω

Shielded cable

Speciﬁcation

Page 94

Power Supply BL-U1

SDA SDB

SD/RD+

SD/RD-

RS-232C

BL-U1 BL-U1 BL-U1

RS-485/RS-232C convertor

GND

SGSG

Twisted

Shielded cable

BL BL

Convertor

BL BL

Convertor

Not applicable

(Connection with branch)

Applicable

(Connection without branch)

Terminator ON

1.8

Wiring the RS-485 (multidrop link)

Multidrop link is a method to connect multiple BL series units to a single PC. See P. 82 of this document for details. Use the terminal blocks SDA and SDB.

Twisted pair cable

CAUTION

• Up to 31 BL-U1 (BL series) units can be connected in multidrop link.

• The extended cable length must be within 1.2 km.

• Connect the BL-U1 (BL series) to a PC using a commercially available RS-

485/RS-232C convertor.

• For units between the RS-485 (those marked with * in the above ﬁgure), turn ON the terminator.

You can turn the BL-U1 terminator on and off using DIP switch 5. For the terminator of the RS-485/RS-232C convertor, see the instruction manual for the convertor.

• Do not connect the RS-485 cable through the terminal block.

• Do not connect the multidrop link cables together with the power cable.

• Avoid connection including branch of the BL-U1 and RS-485/RS-232C conver-

tor as shown below.

Page 95

2 Installation

2.1

Precautions before use

Power Supply BL-U1

Operating environment

Installing the BL-U1

The BL-U1 is a precision instrument. Be sure to install the unit in the proper operating environment, and avoid using the unit under any of the following conditions.

• Exposed to direct sunlight, or where the ambient temperature is below 0°C or above 50°C for the BL-U1.

• Where the relative humidity is below 35% or above 85%, or where the temperature changes drastically, causing condensation.

• Where corrosive gases, ﬂammable gases, dust, salt, iron particles or oily smoke may be present.

• Where shock or vibration may occur to the BL unit.

• Where water, oil or chemicals may be spilled or splashed.

• Near any strong magnetic ﬁeld.

When installing the BL-U1 at the site, consider the following points:

• Reserve sufﬁcient ventilation space at the site.

• If the ambient temperature rises above 50°C during operation, be sure to

install a ventilation fan or cooler.

• Avoid installing the BL-U1 near any high-voltage equipment.

• Keep the BL-U1 away from the power cable.

Page 96

Power Supply BL-U1

2.2

Installing the BL-U1

There are two methods for installing the BL-U1:

When installing the BL-U1 directly

Pull out the four screw slots on the rear panel and screw them to the base.

When installing the BL-U1 to the DIN rail

1. Hook the BL-U1 to the DIN rail groove from its top. Push the BL-U1 bottom

4-ø5

150

against the DIN rail until you hear a click.

2. Check that the DIN rail mounting notch is shaped like notch A below. If not, push the BL-U1 further.

OK Insufficient

Fig. A Fig. B

3. To remove the BL-U1 from the DIN rail, pull out the notch until its shape turns from Fig. B to Fig. A. Then, disengage the BL-U1 from the DIN rail.

4. When you want to re-install the BL-U1 to the DIN rail, return the notch from that of Fig. A to Fig. B.

Page 97

3 Outline of Multidrop Link

3.1

Multidrop Link

The multidrop link is a communication method to control several BL series readers simultaneously with one host computer as shown in the system configuration on page 79. Using the RS-485 cable as the communication path, the multidrop link offers high noise immunity and enables long-distance transmission. The multidrop link allows easy wiring using twisted-pair cables (2-wire).

3.2

System Conﬁguration

To use the multidrop link, a BL series reader plus the following equipment is required.

BL-U1

To use the multidrop link, be sure to use this power supply unit.

RS-485/RS-232C converter

To connect a BL series reader to the host computer, the RS-485 signal must be converted into an RS-232C signal.

Power Supply BL-U1

Host computer

Use a personal computer with an RS-232C interface. When several BL readers are reading several bar codes, the amount of data to

be processed may exceed the host computer’s capacity. To prevent this, reduce the number of the BLs connected to the host computer,

or replace the host computer with another one which provides higher data throughput (including processing of the programming language).

2-wire twisted-pair cable for the RS-485 interface.

Prepare the specified cable (see page 88).

RS-232 cable

Cable used to connect the host computer to the RS-485/RS-232C converter. Use a cable whose pin assignment conforms to those of the RS-232C connector of the host computer and the RS-485/RS-232C converter.

Page 98

Power Supply BL-U1

4 Setup and Connection Procedures

1. BL series setup Using the Setup software, set the BL series as described below:

• Set the multidrop link to “Enable”.

• Assign ID number 1 to 31 to the connected BL series. Do not assign the

same ID number to different BL series.

• Set the baud rate, data length, parity and stop bit length.

2. RS-485/RS-232C converter setup Referring to the instruction manual of your RS-485/RS-232C converter, set

the following parameters.

Example

Baud rate: Conforms to the setting of the BL series. Driver active: AUTO Terminater: See p. 17. DTE/DCE selector switch: DTE

3. PC setup Set the baud rate, data length, parity and stop bit length according to the BL

series’ settings.

4. Connection between the BL series (BL-U1) and the RS-485/RS-232C converter.

To connect the equipment, use the specified cable (see page 88).

5. Connection between the RS-485/RS-232C converter and the host computer Use a cable whose pin assignment conforms to those of the RS-232C con-

nector of the host computer and the RS-485/RS-232C converter. When the host computer is an IBM PC/AT compatible, use the KEYENCE

OP-22149 cable (1.5 m).

6. Conﬁrmation of operation Send a command to the BL series to confirm its operation.

Page 99

5 Communication

5.1 Outline of Communication types

You can perform all multidrop link communication by sending commands from the host computer to the BL series.

The communication of the multidrop link is classified into the following two types:

Data communication

For sending read data from the BL-series to the host computer. When data receive commands (polling commands) are sequentially sent to each BL series connected to the host computer, the read data is sent to the host computer. The read data is stored in the BL series’ transmission buffer, and the data stored in the transmission buffer is called using the polling command.

Command communication

Using serial communication commands allows direct control of the BL series or change/confirmation of the BL series’ settings.

Power Supply BL-U1

5.2 Communication Format

All multidrop link communication is done in the following format. Send any command in this format and the BL Series will respond in the format shown below.

STX mmm nn Data/Command/Response cc ETX

Delimiter No. of data ID No. Contents of data Checksum Delimiter

1 2 3 4 5 6

Detail of each data: 1, 6 Delimiter: All the data should start with [STX](02h) and should end with

[ETX](03h). This cannot be changed.

2 mmm/No. of data: Total number of characters of above data 2 to 5

should be entered. (Do not count [STX] and [ETX].) When you send [STX][mmm][03][SSET][cc][ETX], for example, the number of characters will be; 3+2+4+2=11Thus, [mmm] is 011.

3 nn/ID No.: Specify the ID No. of the BL Series reader you want to send/

receive. ID Nos. should be from 01 to 31.

4 Data/Command/Response: Two commands can be used for multidrop

link communication. [P] for polling and [C] for clearing data.

Name Command Response Description

Polling command

Data clear command

Data is returned

if any data is stored.

[OK] is returned if the data is cleared.

[e] is returned if no data is stored.

[OVER] is returned if the buffer is full.

[NG] is returned if the data has been already cleared.

Command to ask whether the BL series’ transmission buffer contains any data.

This command clears one piece of the sent data, and completes a series of data communication.

5 cc/Checksum: Add the checksum when you send the data. When the re-

sponse is returned from BL, the checksum follows the data. Determine the checksum by calculating the Exclusive OR of each data from 2 to 4 as follows.

Page 100

Power Supply BL-U1

Example: Data to send is [STX][008][01][P][cc][ETX]

1. Convert each data bit to ASCII code (Hex).

2. Convert the ASCII code to 8-bit binary.

3. Calculate Exclusive OR of each data bit.

4. Convert the 8-bit binary to hexadecimal data.

5. Enter the result as [cc]. [cc] = 69

Examples To send

cc = 7A

0 0 8 0 1 P

30h 30h 38h 30h 31h 50h

0011 0000 0011 0000 0011 1000 0011 0000 0011 0000 0101 0000

0011 0000 0011 0000 0011 1000 0011 0000 0011 0000 0101 0000 Exclusiv 0110 1001

0110 1001

69h

[STX] 008 01 C cc [ETX].

e OR

To send

[STX] 013 11 ABC876 cc [ETX].

cc = 4B To send

[STX] 010 31 LON cc [ETX].

cc = 7E.

Point Exclusive OR calculation formula

Calculate each bit using the following formula.

0 , 0 =0 0 , 1 =1 1 , 0 =1 1 , 1 =0

, Exclusive OR operator

Conversion form hexadecimal number into binary number

Convert ASCII codes into binary numbers referring to the following table.

Hexadecimal 0 1 2 3 4 5 6 7 Binary 0000 0001 0010 0011 0100 0101 0110 0111 Hexadecimal 8 9 A B C D E F Binary 1000 1001 1010 1011 1100 1101 1110

1111

KEYENCE BL-180 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Introduction

Unpacking

Safety Precautions

Conventions

Parts and Functions

1.1 BL-180 Connections

Wire colors and signal types

Power supply wiring

Wiring I/O

RS-232C Connections

1.2 Installing the BL-180 Series

2.1 Read Operation

Scanning method

Data-send mode

2.2 Read modes

Single label read mode

Multi-label read mode 1 (Multi 1)

Multi-label read mode 2 (Multi 2)

Multi-label read mode 3 (Multi 3)

2.3 Label orientation mode

2.4 Test Mode

2.5 STABILITY LEDs

2.6 Preset Function (Compare with:)

What is the preset function?

Wildcard symbols (“!” and “?”)

2.7 Additional Information

2.8 Max. Code Length (Designated Digit ) Output Function

3.1 Controlling the BL-180

Setup Software Requirements

3.2 Operating Procedure

Outline of Operation

3.3 Setup Software Operating Procedure

File Operation

Main setting screen

CODE39 setup

ITF setup

Setup for Industrial 2 of 5 and COOP 2 of 5

Codabar setup

UPC/EAN setup

CODE128 setup

3.3.9 Trigger input setting

3.3.10 Communication setting

3.3.11 Communication strings setup

3.3.12 Other setting

3.3.13 Sending Settings

3.3.14 Version Display

3.4 List of Error Messages

3.5 How to Use Terminal Software

4.1 Serial Communication

Communication Setup

4.2 Details on Data Communication

Communication Protocols(Hardware handshaking)

Capacity of Transmission Buffer

Read Data Format

Read Error Code

4.3 Command Communication

Setup of Direct Control Commands

Explanation of Direct Control Commands

Details on Parameter Setting Commands

4.3.4 Response Error Code

4.3.5 Description of Parameter Setting Commands

APPENDIX

A.1 Specifications

A.2 Reading Range Characteristics (Typical)

A.3 Angular Characteristics (Typical)

A.4 Dimensions

A.5 Example Program for Serial Communication

A.6 Troubleshooting

A.7 CODE128 Specifications

A.8 ASCII Code Table

A.9 Default Settings

Introduction

Conventions

1 BL-U1 Connections

Connecting the AC power supply