KEYENCE AP-30 User Manual

Brown
Black or white
Blue
12 to 24 VDC
0 V
Load
SPECIFICATIONS
Two-color Digital Display Pressure Sensor
AP-30 Series
Instruction Manual
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PART NAMES AND FUNCTIONS
AUTO key
In auto-tuning mode, use this key to detect pres­sure. In measurement mode, press this key for 2 seconds or more to adjust the zero-point.
SET key
Use this key to display or change preset values.
Output indicator 2 (Green LED)
Display unit label
Housing
Display unit label
The AP-30 series enables you to select the display units for pressure. Attach the included display unit label for the desired units at the position in the figure.
A
Output indicator 1 (Red LED)
UP/DOWN key
Use these keys to set output modes, or to change preset values or units.
Hexagonal socket bolt
Rear metal casing (Die-cast zinc)
ACCESSORIES
• Instruction manual: 1
• Hexagonal-socket port stopper: 1
• Display unit label sheet: 1
• Quick reference sheet: 1
Mounting bracket A: 1
Mounting bracket B: 1
CONNECTIONS AND INPUT/OUTPUT CIRCUIT
Connections
• Drive current load
• Input to voltage input equipment
Input/output circuit
• Output circuit
Over current
protection circuit
Pressure sensor main circuit
AP-31Z/32Z/33Z/34Z (Z type only)
Input circuit (Zero-shift input) Zero-shift input resets the display to 0 at the rising edge of the signal.
12 to 24 VDC
3.3 k Pink
Blue
Pressure sensor
main circuit
11 k
Brown
Black or white
Blue
Brown
Black (Control output 1) White
(Control output 2)
Blue
AP-31/32/33/34 (Except for Z type)
Analog output circuit
Pressure sensor
main circuit
Protection circuit
12 to 24 VDC
4.7 k
Load
Voltage output
0 V
12 to 24 VDC
Load
0 V
Pink
Analog output (+)
Blue
0 V
PIPING/MOUNTING
CAUTION
CAUTION
Preset value A Preset value b
0
ON
OFF
ON
OFF
Control output 2
(OUT 2)
Control output 1
(OUT 1)
Pressure
Preset value H
SH
SL
Preset value L
0
ON
OFF
ON
OFF
Control output 1
(OUT 1)
Control output 2
(OUT 2)
Pressure
You can select from three pressure port positions by selecting or replacing the pressure ports. Select the optimal position based on your location.
CAUTION
* The arrow shows the pressure port
positions that can be selected.
The maximum tightening torque for the hexagonal socket bolt is
0.3 Nm (Approx. 3 kgfcm). To avoid breakage, do not exceed the
specified value.
An Rc (PT) 1/8 internal thread is provided on the pressure port of the AP-30 series. Commercially available air-pressure pipe joints or nipples can be used.
When connecting a joint or a plug, use a wrench (14 mm) to hold the metallic part as shown in the figure to avoid a large force being applied to the sensor housing (resin part).
Be sure to block an unused pressure port with the hexagonal-socket port stopper provided.
CAUTION
The maximum tightening torque for the hexagonal-socket port stopper is 10 Nm (Approx. 100 kgfcm). To avoid breakage, do not exceed the specified value.
To prevent air leaks, wrap the male screw with sealing tape.
To mount the AP-30 series to a panel using the panel mounting
holder set (OP-31357), use a panel with 1 to 3.5 mm thickness.
Hexagonal socket bolt
Hold this part with a wrench (14 mm).
Special mounting brackets are included with the AP-30 series. Use the type of mounting bracket appropriate for the location where the sensor is mounted. To mount the sensor, remove the hexagonal socket bolts and then retighten them through the mounting bracket.
Hexagonal socket bolts
The maximum tightening torque for the hexagonal socket bolt is
0.3 Nm (Approx. 3 kgfcm). To avoid breakage, do not exceed the
specified value.
SAFETY PRECAUTIONS
Be sure to follow the instructions below to avoid malfunctions.
Connection
When using a commercially available switching regulator, be sure to ground the frame ground terminals.
Isolate the sensors wiring from power lines or high-voltage lines; otherwise, the sensor may malfunction due to noise interference.
Other
Do not use the AP-30 series for the detection of corrosive gases or liquid.
Do not insert any objects, such as wires, from the pressure port. The pressure-sensing element may break, resulting in malfunc­tions.
Do not press the front panel keys with a pointed object.
The AP-30 series does not have an explosion-proof structure.
Do not use it for the detection of flammable gases.
OPERATION MODE SELECTION
Auto-tuning mode (F-1)
Using the AUTO key, detect the upper limit value (A) and the lower limit value (b). The detection level (C) is automatically set at the midpoint between the two values. (You can finely adjust the preset value C within the range between A and b.)
Control output 1: The sensor turns on when the pressure exceeds the Control output 2: The sensor turns on when the pressure goes outside
Control output 1 Control output 2
Hysteresis mode (F-2)
Set desired detection level (H) and hysteresis (h) for the detection. Control output 1: The sensor turns on when the pressure exceeds the
Control output 2: The sensor turns on when the pressure goes outside
Control output 1 Control output 2
preset value C. the stability levels.
Pressure
Preset value C
(OUT 1)
OFF
(OUT 2)
OFF
SH
ON
ON
A
SL
b 0
* The stability levels are
automatically set as shown in the following calculations.
SH =
SL =
preset value H. When the pressure falls by the preset value h, the sensor turns off.
the hysteresis width (H - h).
Pressure
Preset value H
H-h
ON
(OUT 1)
OFF
ON
(OUT 2)
OFF
h
0
h: Hysteresis width of OUT1 * When h is set to a
value close to 0, if pressure fluctuates around the detection point, OUT1 will chatter.
(A + C)
2
(C + b)
2
2-independent mode (F-3)
Set two desired detection points (A and B). Control output 1: The sensor turns on when the pressure exceeds the
preset value A.
Control output 2: The sensor turns on when the pressure exceeds the
preset value b.
Window mode (F-4)
Set desired upper limit value (H) and lower limit value (L). Control output 1: The sensor turns off when the pressure goes outside
Control output 2: The sensor turns off when the pressure goes outside
Note 1: The above description shows the operation of control outputs 1 and 2 when the output selector switch is set to N.O. When the output selector switch is set to N.C., the operation of control outputs 1 and 2 is inverted. Note 2: Except for OUT1 in hysteresis mode, each control output includes an internal hysteresis of 0.5% of F.S.
of the range between the upper limit value (H) and lower limit value (L).
of the stability levels.
* The stability levels are
automatically set as shown in the following calculations.
SH = H –
SL = L +
(H - L)
4
(H - L)
4
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