Keyence 1477A User Manual

Important
Point
Reference
Important
When disposing the GS (Lock), always follow the applicable
DANGER
NOTICE
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96M15312
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DANGER
DANGER
requirements of the laws, rules, regulations and standards in the country or region where the GS (Lock) is used.
Dispose of this product as industrial waste.
Safety Interlocking Switch
GS (Lock)
Instruction Manual
Detailed information and use of the GS (Lock) is also described in the "GS (Lock) User's manual". In order to acquire the "GS (Lock) User's manual", download it from the KEYENCE website or call the nearest KEYENCE office. <KEYENCE website> www.keyence.com/global.jsp
This manual explains items such as the handling, operation, and precautions for the Safety Interlocking Switch GS (Lock). Read this manual carefully and thoroughly understand its contents to use the GS (Lock) to the full extent of its capabilities. Also, keep this manual in a safe place for future reference. Ensure that the end user of this product receives this manual.
This manual is the original instruction manual.
Symbols
It indicates a hazardous situation which, if not avoided, will result in death or serious injury.
It indicates a situation which, if not avoided, could result in product damage as well as property damage.
It indicates cautions and limitations that must be followed during operation.
It indicates additional information on proper operation.
Environment of use
Do not use the GS (Lock) in an environment (temperature, humidity, interfering light, etc.) that does not conform to the specifications contained in this manual.
Do not use a device that emits strong electromagnetic waves near the GS (Lock).
This product is not intended for use as an explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere.
Do not use the GS (Lock) in the presence of substances, such as heavy smoke, particulate matter, or corrosive chemical agents, that may induce deterioration in product quality.
Be sure to absolutely confirm that there is nobody in the hazardous zone, before the interlock is released (i.e. the machine system restarts) by the interlock reset mechanism.
Indoor use only.
Target machines for installation
It must be possible to perform an emergency stop on the machine to which the power-to-lock type GS (Lock) is installed at any and all operation points during the operation cycle. Also, do not use the power-to-lock type GS (Lock) on machines that have irregular stop times.
Do not use the GS (Lock) to control (stop forward motion, etc.) trains, cars and other transportation vehicles, aircraft, equipment for use in space, medical devices, or nuclear power generation systems.
Circuit design and wiring
Be sure to turn the power supply off before performing electrical wiring.
Perform electrical wiring according to the electrical standards, regulations and laws in the country or area in which the GS (Lock) will be used.
Use cables with length less than or equal to the specification in this manual. Usage of cables longer than the specified length may cause the improper operation of safety functions and may cause a dangerous situation.
It indicates tips for better understanding or useful information.
Safety Precautions
General precautions
KEYENCE does not guarantee the function or performance of the GS (Lock) if it is used in a manner that differs from the GS (Lock) specifications contained in this manual or if the GS (Lock) is modified by the customer.
The GS (Lock) can only be used in combination with dedicated actuators. It cannot be used in combination with other actuators or similar devices.
Do not bypass the GS (Lock), remove it or change its installation orientation after installation.
Do not use a replacement actuator to bypass the GS (Lock). Store replacement actuators strictly to prevent their easy access.
When using the GS (Lock) to protect machine operators against a hazard or hazardous zone or when using the GS (Lock) as a safety component for any purpose, always follow the applicable requirements of the laws, rules, regulations and standards in the country or region where the GS (Lock) is used. For such regulations, you should directly contact the regulatory agency responsible for occupational safety and health in your country or region. Depending on the type of machine on which the GS (Lock) is
installed, there may be special safety regulations related to the use, installation, maintenance, and operation of the safety component. In such a case, you must fulfill such safety regulations. The responsible personnel must install the GS (Lock) in strict compliance with such safety regulations.
The responsible personnel must do the training to the assigned personnel for the correct use, installation, maintenance, and operation of the GS (Lock).
The user of the machine must receive specialized training related to the GS (Lock), and must then understand and adhere to the safety restrictions, laws, and regulations in the country or area in which the GS (Lock) is being used.
If the GS (Lock) does not operate correctly, the user of the machine must report this information to the party responsible for the use of the GS (Lock) and immediately stop the machine.
The GS (Lock) is designed with the assumption that it would be correctly installed in accordance with the installation procedures described in this manual and correctly operated according to the instructions in this manual. You must perform an appropriate installation of the GS (Lock) after performing a sufficient risk assessment for the target machine.
Be sure to absolutely confirm that there is nobody in the hazardous zone, before you remove the GS (Lock) from the machine for replacement or disposal.
Machine builder must consider the time the machine with inertia takes to stop.
Precautions on Regulations and Standards
CE Marking
KEYENCE Corporation has confirmed that this product complies with the essential requirements of the applicable EU Directive(s), based on the following specifications. Be sure to consider the following specifications when using this product in the Member States of European Union.
Machinery Directive
RE Directive
The GS (Lock) is a safety component defined in the EU Machinery Directive Annex V and has been certified by TÜV SÜD Product Service GmbH. The GS (Lock) complies with the following EN Standards.
EN 61508
EN 62061
EN ISO13849-1
EN ISO14119
EN 60947-5-3
EN300 330
The full text of the EU declaration of conformity is available at the following internet address: http://www.keyence.com/cedoc
Frequency band of operation 123kHz
Maximum radio-frequency power 60 dBμV/m
These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of RE and Machinery Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to these Directives.
CSA Certificate and North American Regulations
The GS (Lock) complies with the following UL and CSA standards and regulations, and has received CSA certification. Applicable standards:
CAN/CSA C22.2 No. 61010-1
UL61010-1
Be sure to consider the following specifications when using this product as a product certified by CSA.
Overvoltage category II
Pollution degree 3
Install this product at the altitude of 2000 m or less.
Indoor use only.
When using this product, use the following power supply. CSA or UL
certified power supply that provides Class 2 output as defined in the CEC (Canadian Electrical Code) and NEC (National Electrical Code).
Applicable standard:
FCC Part15 Subpart B, Class A Digital Device
FCC Part15 Subpart C
ICES-003, Class A Digital Apparatus
RSS-210
1
E GS (Lock) IM
This device complies with part 15 of FCC Rules and Innovation, Science and
Reference
Lock bolt
Highly visible indicator
Center indicators
Actuator
Main unit
Auxiliary release mechanism
Metal head
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From the front
From the side
Horizontal
Not inserted in the insertion slot
Reverse
Economic Development Canada's licence-exempt RSSs. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme à la partie 15 des règles de la FCC et aux normes des CNR d’Innovation, Sciences et Développement économique Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1)l’appareil ne doit pas produire de brouillage, et (2) l’appareil doit accepter tout brouillage subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.
FCC CAUTION Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Chapter 1 Before Operation

1-1 Overview and Configuration

The GS (Lock) is a Type4 Interlocking Device with guard lock based on ISO14119.
Coding level: Low or high (switchable)
“4-7 Coding Level” (page 7)
By combining the GS (Lock) with a door or similar movable safety guard and with a safety-related control system, it is possible to prevent the door or similar part from opening during hazardous machine operations.
Optional parts
z Replacement actuator
GS-A21

1-3 Package Contents

Main unit
Sensor (main unit)
Actuator
Instruction Manual

Chapter 2 Installation

2-1 Installation Conditions

Note the following items before installation.
The effect of surrounding metal
The sensor’s operating distance may be affected by the presence of metal in the surrounding area. After installation, determine the minimum safety distance based on the actual operating distance and check if it is provided appropriately.
Sensor and actuator orientation
Correct installation orientations
The GS (Lock) can also be used for other purposes such as protecting manufacturing processes.

1-2 Product List

Main unit
For details on the main unit models, see “5-1 Model Number Description” (page 7).
M12 connector type cables
z Standard cables
Use this cable in combination with a main unit (connector type) or extension cable.
Typ e Model
Standard
Advanced
GS-P8C5 GS-P8C10 10 m GS-P12C5 GS-P12C10 10 m
function
GS-P12C20 20 m
z Extension cables
Typ e Model
GS-P8CC1
Standard
Mounting brackets
z For main unit and actuator set
GS-B21
z For actuator
GS-B31, GS-B33, GS-B41, GS-B43
GS-P8CC5 5 m GS-P8CC10 10 m
Number of pins
8
12
Number of pins
8
Length
5 m
5 m
Length
1 m
Incorrect installation orientations
Install the GS (lock) so that the lock bolt inserts securely into the sensor’s insertion slot when the door or similar object to which the actuator is installed is closed.
Do not use the GS (Lock) as a mechanical stopper.
E GS (Lock) IM
2
Mutual interference
50 mm or more 50 mm or more
50 mm or more
M5 screws Tightening torque: 3.0 N⋅m
Mounting bracket GS-B31
M6 screws Tightening torque: 5.2 N⋅m Strength class:
Carbon or alloy steel: Property class 8.8 or higher Stainless steel: Property class **-70 or higher
M5 screws Tightening torque: 3.0 N⋅m Strength class:
Carbon or alloy steel: Property class 8.8 or higher Stainless steel: Property class **-70 or higher
Plastic pipe
M5 screws Tightening torque: 3.0 N⋅m
M6 screws Tightening torque: 5.2 N⋅m Strength class:
Carbon or alloy steel: Property class 8.8 or higher Stainless steel: Property class **-70 or higher
When using multiple GS (Lock) units in close proximity, they may malfunction due to mutual interference. To prevent mutual interference, install the GS (Lock) units as shown below.
Distance between sensors
To support the installation of screw, a plastic pipe is pre-inserted to the
3
insertion slot in the metal head. Insert a screw into this pipe to smoothly set the screw in appropriate position.
4

2-2 Installation Method

Installing the unit on a hinged door
1
2
Installing the unit on a sliding door
1
2
3
E GS (Lock) IM
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