Kenwood KD-CW-427-Y Service Manual

CD RECEIVER
KDC-MP 225 KDC-MP4026/G KDC-W4527/G/GY/Y KDC-W427
Y
SERVICE MANUAL
Panel assy KDC-MP225 (A64-3170-02)
D
U
O
L
AUTO
AME
OFF
AUD
Panel assy KDC-MP4026 (A64-3174-02) KDC-MP4026G(A64-3175-02)
D
U
O
L
AUD
AUTO
AME
OFF
Front glass KDC-MP225 (B10-4464-01)
SCAN
RDM REP
Front glass KDC-MP4026 (B10-4468-01) KDC-MP4026G(B10-4469-01)
SCAN
RDM REP
© 2003-12 PRINTED IN JAPAN B53-0113-00 (N) 2704
CD mechanism extension cord (24PIN) : W05-0934-00
Panel assy KDC-W4527/Y (A64-3172-02) KDC-W4527G/GY(A64-3173-02)
+
C.S.
SCRL
-
D
U
O
M.RDM
DISP MENU
F.SEL
L
VOL
TI
ADJ
OFF
AUD
Panel assy KDC-W427 (A64-3336-02)
+
SCRL
-
D
U
O
M.RDM
DISP MENU
F.SEL
L
AUD
AUTO
AME
OFF
Front glass KDC-W4527/Y (B10-4466-01) KDC-W4527G/GY(B10-4467-01)
SCRL
-
M.RDM
SCAN
RDM REP
DISP MENU
F.SEL
Front glass KDC-W427 (B10-4555-01)
SCRL
SCAN
RDM REP
DISP MENU
F.SEL
+
PTY
* DC cord (E30-6322-05) (E30-6323-05)
* Escutcheon (B07-3001-02)
* DC cord (E30-6132-05) (E30-6286-05)
Mounting hardware assy (J21-9716-03)
(B07-3098-02)
* Depends on model. Refer to the parts list.
* Antenna adaptor (T90-0523-05)
Plastic cabinet assy (A02-1486-13)
TDF PANEL INFORMATION MODEL PARTS NO. PANEL NAME KDC-MP225 Y33-1940-60 TDF-42D KDC-MP4026 Y33-1940-67 TDF-MP4026 KDC-MP4026G Y33-1940-63 TDF-MP4026G KDC-W4527/Y Y33-1940-64 TDF-W4527 KDC-W4527G/GY Y33-1940-65 TDF-W4527G KDC-W427Y Y33-1940-66 TDF-W427Y
* Screw set (N99-1719-05)
* Screw (N84-4016-46)
Lever (D10-4589-04) x 2
* Remote controller assy (A70-2040-05) : RC-505
* Not supplied
2
S7V
A8V
BU5V
D5V
A3.3V
SW3.3V
BU3.3V
BU2.5V

CD PLAYER UNIT (X32-5500-00)

IC1
MECHANISM CONTROL
Q8
APC
Q9,10
C-SW
IC4
4ch BTL DRIVER
M
M
DM1
DM2
SPINDLE MOTOR
LOADING MOTOR
& SLED
S1
S2
IC9
DAC 3.3V AVR
Q3,5,6
S3
S4
(0-01)ONLY
LEVEL SHIFT
Q7
Q1,4
LEVEL SHIFT
MICROPROCESSOR
AVR
BU 3.3V
IC6
DAC 3.3V AVR
IC7
SW 3.3V AVR
IC5
LEVEL SHIFT
IC3
MP3/WMA DECODER
IC2
PROCESSOR
RF AMP/SERVO CD SIGNAL
BUFFER
IC8
FO COIL
TR COIL
(OPTICAL PICKUP)
A
C
F
B
E
DPU1
LD
PD
CN2
CN1
15
DGND
DATA
CLK
MUTER
MUTEL
MSTOP
MRST
10
LOS
20
1
8EJE
A8V
L
AGND
DOUT
R
MOTOR
LO/EJ
5
SGND
S7V
12EJE
LOE/LIM
X2
16.00MHz
16.898MHz
X1
OPEN
D5
DGND
D5
24
BU5
3
3
8
1
2
4
4
4
4
VREF
SLD
TRK
FCS
SPD
516
PON
KDC-MP225,MP4026/G
KDC-W4527/G/GY/Y,W427Y

BLOCK DIAGRAM

1200mV
DXM-6060
DXM-6560
DXM-6540 : 810mV
: 1200mV : 1200mV
1Vpp@75
Term.
SWITCH UNIT (X16- )
TUNER
CD/VCD
CH
BUFFER
RDS DECODER
BUFFER
EEPROM
REMOCON
RESET SW
WITH
LCD DRIVER KEY MATRIX
LCD
DSI
SYSTEM
MPX
E-VOL
&
ACC DET
TEL MUTE
B.U DET
PRE MUTE
DRIVER
MUTE
POWER IC
THERMAL PROTECT
ACC
TEL MUTE
BACK UP
(REAR)
PRE OUT
SP OUT
SURGE DET
SERVOSERVO+B
SW 14V
WIRED REMO
SUPPLY IC
POWER
ANT CON P CON
RESET
SW 5V
PANEL 5V
SW5V
ILL SW
ILLUMI
IC7
IC2
IC1
IC4
IC3
IC8
IC1
IC2
SW
ANALOG
AUX IN
AUDIO
PARK SW
PARK SW
MICROPROCESSOR
MECHA+B MECHA +B
IC
VIDEO OUT
IC9
IC6
to VIDEO OUT
TUN SMETER
AUDIO OUT
TUN IFC OUT
TUN SCL TUN SDA
SW5V
AM+B
A8V
CD DISC8 SW
CD DISC12 SW
CD LOS SW
CD SDA
CD SCL
CD LOE LIM SW
CD MUTE L
CD LOEJ
CD MSTOP
CD MRST
SERVO+B
A8V BU5V
MECHA+B
LX DATA S
LX MUTE
LX RST
LX REQ M
LX REQ S
LX CLK
LX COM
LX DATA M
BACK UP
RDS QUAL
S-METER
RDS DATA
RDS CLK
FM AM MP LEVEL CD
QUAL
AFS
CH
SW5V
SW5V
BU5V
DSI
L CLK
L DATAS
L CE
L DATAL
REMO
MUTE
PWIC MUTE
LINE MUTE
ACC DE
B.U DET
PWIC BEEP
RST
BU5V
A8V
SW5V
AM+B
ILLUMI
A8V
BU5V
BU5V
MODE
FM AM
MP3
E-TYPE 1372mV
855mV
3600mV
K-TYPE 1800mV
600mV
3600mV
PWIC STBY
BU5V
TDF DET
SW5V
AUD SCL AUD SDA
A8V
PON 5
PARK SW
MUTE PRE
PS2-1
PS1-0
PS2-0
PS1-2
PS1-1
PON CD
A8V
CD MOTOR
CD MUTE R
VIDEO OUT
AUX SW
RDS AFS
RDS NOISE
SW5V
SW5V
L RST
KEY REQ
BU5V

ELECTRIC UNIT (X25-)

3
BLOCK DIAGRAM
KDC-MP225,MP4026/G
KDC-W4527/G/GY/Y,W427Y
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y

COMPONENTS DESCRIPTION

SWITCH UNIT (X16-2640-xx/2642-xx/2652-xx)

Ref. No. Application / Function Operation / Condition / Compatibility
IC1 LCD driver Drive for LCD unit IC2 Remote control IC Receiving for the remote control unit Q1 KEY scan detector key scan start at base gose “L”. Q2 key illumination SW Lights up for RED key illumination when base voltage level goes “H” Q3 key illumination SW Lights up for GREEN key illumination when base voltage level goes “H”

ELECTRIC UNIT (X25-9980-xx/9982-xx/X34-3172-70)

Ref. No. Application / Function Operation / Condition / Compatibility
IC1 System microcomputer IC2 Electronic volume & N.C.MPX Control for source selector, volume & tone, and FM multiplex detector.
Control for TUNER unit, CD mechanism, volume & tone, LCD driver and external CD changer unit
Power supply for the units (Bu5V, Audio8V, FM+B, AM+B, P-con and ANT-con)
SW1 OUT
1.5~3.0V Audio ON
3.5~5.0V Audio P-con ON
IC3 Power supply IC
IC4 Audio power amp IC Amplifier for audio signal to derive for 4channel speakers (50W maximum for each channel) IC6 Muting control IC Control for timing for mute IC7 RDS decoder Decode for RDS signal IC8 Reset IC When detection voltage goes below 3.5V or less Reset IC output change to “L” signal IC9 Switching regulator Power supply for CD mecanism unit
Q1 Serge detection
Q2 Backup detection
Q3 ACC detection When ACC voltage supplied output is “L” Q4 SW 5V When base voltage is “L” Q4 is ON Q21,24 AVR Servo regulator Q22 SW Servo SW Q23 IC control Power supply IC controller Q41 SW Switching regulator control SW Q101 Buffer amp Composite signal buffer
Q151 DSI driver
Q201 Buffer amp Noise buffer amp
When backup voltage become more than 24V output is “L” (momentary power down) / When backup voltage become less than 24V output is “H” When BU voltage supplied output is “L” / When BU voltage not supplied or momentary power down is detected output is “H”
When base voltage level is “L” DSI LED is light up / When base voltage level is “H” DSI LED turns off / When panel assy is pull off, cut off the supply to panel 5V AVR.
7.0V~ Audio P-con, P-ant ON SW2 OUT
2.0~3.0V Illumination, FM ON
4.0V~ Illumination, AM ON
4
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y
COMPONENTS DESCRIPTION
Ref. No. Application / Function Operation / Condition / Compatibility
Q252 Q350 Pre & NF mute SW When base voltage to “L”, drive to pre & NF mute SW (Q351) Q351 Pre mute SW When base voltage to “H”, muting to the pre Lch or NF Lch line Q352 Pre mute SW When base voltage to “H”, muting to the pre Rch or NF Rch line Q401 DSI illumination SW When base voltage to “H”, DSI illumination is light up.

CD PLAYER UNIT (X32-5500-00)

Ref. No. Application / Function Operation / Condition / Compatibility
IC1 RF amplifier adapted for CD-RW of servo error (focusing error and tracking error) signals. Detection of dropout, anti-shock,
IC2
IC3 MP3/WMA decoder IC4 4CH BTL driver IC5 AVR For SW3.3V AVR IC6 AVR For BU3.3V AVR IC7 AVR For BU2.5V AVR IC8 Selector Serial audio signal selector IC IC9 AVR For IC2 (DAC section) 3.3V AVR Q1,3~7 Level shift 3.3V → 5.0V Q8 APC LD power control Q9,10 SW Delay to sub beam line (antecedence beam) D2 Protection diode IC2 protection (for reset line) D3 Protection diode Laser diode protection
For surge measure of audio power IC
CD signal processor built-in MI-COM
When base voltage to “L”, for control to power IC function (STAND BY)
Generation of RF signal based on the signals from the APC circuit and pickup, and generation
track crossing and off-track conditions, included gain control function during CD-RW. Focusing, tracking, sled and spindle servo processing. Automatic adjustment (focusing, tracking, gain, offset and balance) operations. Digital signal processing (DSP, PLL, sub-codes, CIRC error correction, audio data Interpol ration) operations, and Microcomputer function.
Focusing coil, tracking coil, spindle motor and sled motor driver, disc loading and eject operation.
5
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y

MICROCOMPUTER’S TERMINAL DESCRIPTION

SYSTEM MICROPROCESSOR : 784225GC231A (X25 : IC1)

Pin No. Pin Name I/O Description / Processing Operation
1 TUN SMETER I S meter detection input terminal 2 RDS NOISE I FM noise detection input terminal 3 LINE MUTE I Phone Muting signal input terminal (More than 2.5V : NAVI mute, Less than 1.0V : TEL mute) 4AVSS - GND 5L RST O Reset signal output (f or LCD driver) H : Light on display, key scan, L : Light out on display, key reset 6L CE O CE output for LCD driver IC 7AVREF1 - BU5.0V 8L DATAL I DATA input terminal from LCD derive IC 9L DATAS O DATA output terminal to LCD driver IC 10 L CLK O CLK output terminal to LCD driver IC 11 TDF DET I Panel assy detect terminal H : Panel assy come off 12 AUX ON O Select for AUX input signal H : AUX, L : Other 13 RDS QUAL I RDS decoder QUAL signal input terminal 14 RDS DATA I RDS decoder Data signal input terminal 15 PWIC BEEP O Beep audio signal output terminal 16 LX DATA S I DATA signal input from EXT. unit 17 LX DATA M O DATA signal output to EXT. unit 18 LX CLK I/O CLK signal input/output to EXT. unit 19 TUN SCL O I2C CLK signal output terminal (for front-end) 20 TUN SDA I/O I2C DATA signal input/output terminal (for front-end) 21 TUN IFC OUT I IFC signal input terminal H : Station detect, L : No detect 22 RDS AFS O Time constant select terminal (for noise detect) H : Receiving, L : FM seek, AF search 23 CD SDA I/O I2C DATA output terminal (for CD mechanism, electric VR) 24 AUD SDA O CLK output terminal (for CD mechanism, electric VR) 25 NC - NC 26 LX RST O Reset signal output to EXT. unit 27 LX CON O Control signal output to EXT. unit H: ON L: OFF 28 LX MUTE I Request signal input terminal from EXT. unit L : Mute ON 29 LX REQ M O DATA signal output to EXT. unit 30 PWIC SVR O SVR control for Audio power IC 31 PWIC STBY O STBY control for Audio power IC H : Power IC ON 32 PWIC MUTE O Muting control for Audio power IC 33 VSS1 - GND 34 ACC DET I ACC detection input terminal L : ACC detect 35 RESET2 O Reset output terminal L : Active 36 MUTE O Muting signal output terminal 37 BU DET I BU detect input terminal L : BU detect 38 PARK SW I Packing condition detect terminal H : OFF, L : ON (PARKING) 39 PS2 1 O Power supply IC control terminal
6
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y
MICROCOMPUTER’S TERMINAL DESCRIPTION
Pin No. Pin Name I/O Description / Processing Operation
40 PS2 0 O Power supply IC control terminal 41 PS1 0 O Power supply IC control terminal 42 PS1 1 O Power supply IC control terminal 43 PS1 2 O Power supply IC control terminal 44 PON 5 O SW5V/SW14V control output terminal Hi-Z : OFF, L : ON 45 NC - NC 46 PON CD O MP3 power supply control terminal 47 CD DISC12 SW I 12cm CD disc eject SW detection input terminal L : 12cm disc 48 CD MUTE R I Request for muting signal from CD mechanism L : Mute request 49 NC - NC 50 CE MRST O Reset signal output to CD mechanism L : Active 51 CD DISC8 SW I 8cm CD disc eject SW detection input terminal (Not used) 52 CD LOS SW I Loading start SW detection input terminal L : Loading start 53 CD MUTE L I Request for muting signal from CD mechanism L : Mute request 54 NC - NC 55 CD MSTOP O Request signal (Mechanism is STOP) output to CD mechanism L : Active 56 CD LOE LIM SW I Down SW detection from CD mechanism 57 CD LOEJ I/O CD mechanism loading / eject control terminal H : Eject, L : Loading 58 CD MOTOR O CD mechanism motor loading control terminal H : Loading, Eject, Brake, L : Play 59 DSI O Disc guide illumination control terminal H : DSI ON 60 RESET I Reset input terminal L : Active 61 NC - NC 62 KEY REQ I Request for communication to slave unit L : Key input mode 63 RDS CLK I RDS decoder CLK input terminal 64 LX REQ S I DATA signal input from EXT. unit 65 REMO I Remote control signal input terminal 66 NC - NC 67 VSS0 - GND 68 VDD1 - BU5.0V 69 X2 - Main clock input terminal (10MHz) 70 X1 - Main clock input terminal (10MHz) 71 TEST - GND 72 XT2 - Sub clock input terminal (32.768kHz) 73 XT1 - Sub clock input terminal (32.768kHz) 74 VDD0 - BU5.0V 75 AVDD - BU5.0V 76~78 TYPE0~2 I Destination input terminal DXM6540 (SEL0 : Lo, SEL1 : Lo) 79,80 TUN TYPE0,1 I Electric volume condition setting terminal
7
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y
MICROCOMPUTER’S TERMINAL DESCRIPTION

CD SIGNAL MICROPROCESSOR : UPD63712GC (X32 : IC2)

Pin No. Pin Name I/O Description / Processing Operation
1 VREFL I Reference voltage input terminal 2AVSS - GND for ADC 3AVCC - Power supply for ADC (BU3.3V) 4NCONC (OPEN) 5 20RST O Reset control output terminal (for decoder) L : RESET, H : NORMAL 6 20ACK I Acknowledge signal input terminal (for decoder) 7 20STBY O Standby control (for decoder) H : STAND BY, L : NORMAL 8,9 NC O NC (OPEN) 10 20INT I Interrupt signal input terminal (for decoder) 11 FOGUP I Interrupt for focus gain up control signal H : Focus gain UP, L : NORMAL 12 LZM I 0 bit muting detect (Lch) L : MUTE OFF, H : MUTE ON 13 RZM I 0 bit muting detect (Rch) L : MUTE OFF, H : MUTE ON 14,15 NC O NC 16 20CS O Chip select signal output terminal (for decoder) 17 20LP O Latch pules signal output terminal (for decoder) 18 20TXD0 I/O Serial data signal output terminal (for decoder) 19 20RXD0 I Serial data signal input terminal (for decoder) 20 20SCLK0 O Serial data clock output terminal (for decoder) 21 DSPTXD1 O Serial data signal output terminal (for DSP) 22 DSPRXD1 I Serial data signal input terminal (for DSP) 23 DSPSCLK1 O Serial data clock output terminal (for DSP) 24 AM0 I Select for ROM mode H : NORMAL, L : External ROM mode 25 DVCC - BU3.3V 26 X2 O Oscillator (16MHz) 27 DVSS - GND 28 X1 I Oscillator (16MHz) 29 AM1 I BU3.3V 30 RESET I Reset terminal L : RESET, H : NORMAL 31,32 NC O NC 33,34 EMU0,1 O NC 35 DSPSTB O Data strobe signal output terminal 36 DSPA0 O Command, parameter select signal H : Parameter, L : Command 37 DSPRST O Reset control output terminal (for DSP) 38 DSPINT I Interrupt signal input terminal (for DSP) H : Interrupt 39 /DAC RESET O Reset signal output terminal (for DSP) L : RESET, H : NORMAL 40 SEARCH O Search condition output terminal H : Search, L : NORMAL 41 LOE/LIM_SW I SLT SW detect input terminal H : Inside 42~45 NC O NC (OPEN) 46 PONE5 O +5V AVR control terminal (for VIDEO) H : Power ON 47 PONE2.5 O +2.5V AVR control terminal (for VIDEO) H : Power ON
8
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y
MICROCOMPUTER’S TERMINAL DESCRIPTION
Pin No. Pin Name I/O Description / Processing Operation
48,49 NC O NC (OPEN) 50 FLAGIN I C2 error detect terminal L : Correction OK, H : Correction NG 51-60 NC O NC (OPEN) 61 /DAC PD O Reset control output terminal (for DAC) L : RESET, H : NORMAL 62 DVSS - GND 63 NMI I Request for non maskable interrupt signal input terminal 64 DVCC - +VCC 65 DAC MUTE O Muting control output terminal (for DAC) H : MUTE, L : MUTE OFF 66 DAC PON O Audio power supply (for DXM-6550) H : POWER ON 67 PONA5 O +5V Audio power supply (for DXM-6550) H : POWER ON 68 ESRST O Reset signal output terminal (for ES3890) L : RESET, H : NORMAL 69 VMUTE O Video mute control terminal H : MUTE ON, L : MUTE OFF 70 NC O NC (OPEN) 71 SELINT O Video/Audio select output terminal H : NORMAL, L : Interrupt 72 ASEL0 O Audio signal output select control terminal 1 00 : STEREO, 01 : Lch 73 ASEL1 O Audio signal output select control terminal 1 10 : Rch, 11 : Not function 74 NT/PAL O NTSC/PAL select terminal L : NTSC, H : PAL 75 DATASEL O 20F/ES3890 output select H : 20F, L : ES3890 76,77 NC O NC (OPEN) 78 NC (BOOT) I Flash memory writing terminal L : Writing, H : NORMAL 79,80 NC O NC (OPEN) 81 POND3.3 O D3.3V power ON control terminal H : POWER ON 82 MUTEL O Audio muting control terminal (Lch) 83 MUTER O Audio muting control terminal (Rch) 84 SDA I/O I2C data (for system microprocessor) 85 SCL I/O I2C clock (for system microprocessor) 86 MSTOP I Interrupt signal for stand-by mode L : STOP, H : STOP cancellation 87 NC O NC 88 DMUTE O Driver muting control L : MUTE ON, H : MUTE OFF 89 DVCC - +VCC 90 NC O NC (OPEN) 91 DVSS - GND 92,93 NC I NC 94 MSEL I Memory capacity select input terminal H : Capacity Down, L : Capacity UP 95 VCDSEL I NC 96 ASEL I Audio signal output polarity selector H : Reversal output, L : Noninversion output 97 CHSEL I Changer detect input terminal H : Changer, L : Normal 98 SEL0 I Destination input terminal DXM6540 (SEL0 : Lo, SEL1 : Lo) 99 SEL1 I Destination input terminal DXM6540 (SEL0 : Lo, SEL1 : Lo) 100 VREFH I ADC reference power supply (BU3.3V)
9
KDC-MP225,MP4026/G KDC-W4527/G/GY/Y,W427Y

TEST MODE

1. How to enter test mode
While holding the FM key and PRESET 6 keys, reset the unit. All display segments light up when the test mode is en­tered.
2. How to exit from test mode
Reset the unit. Turning ACC off, po wer off, momentary power down or panel detaching does not terminate the test mode.
3. Initial status in the test mode
• Sources : ALL OFF (STAND BY)
• Display : All segments were lit.
• Volume : -10dB (displayed as “30”)
• Loudness : OFF
• CRSC : OFF regardless of the presence of switching func­tion.
• Aux : ON
4. TUNER function
• Forced switching of K3I
Each press of the Preset 6 key in Tuner mode should s witch K3I from AUTO→Forced Wide→Forced Middle→Forced NarrowAUTO. The initial status is A UTO and the display shows these modes as follows.
• AUTO : A
• Forced Wide : M
• Forced Middle : M
• Forced Narrow : N
• RDS check
PCON is power off when RDS data (“RDS test”) received for TUNER mode.
5. CD function
• Test mode specifications of the CD receiver
•Each press of the Track Up k e y jumps to the f ollo wing tr ac k numbers : No. 9No. 15No. 10No. 11No. 12No. 13No. 22 No. 14No. 9 (The cycle restarts from here.)
• Each press of the Track Down key jumps to the previous track number to the track being played.
•When the number of total tracks of disc is nine or less, unit playback from a track 1.
• When the media to CD-DA, unit playback from track No. 28 by key operation of preset 1 key.
6. AUDIO function
• Audio-related specifications
•A short press of the Q key initiates the audio adjustment mode.
• Pressing the OPEN/CLOSE key on the remote controller initiates the audio adjustment mode.
• Continuous holding of a remote control key is inhibited.
• Bass, Middle and Treble are adjusted in 3 steps of -8 / 0 / +8 with the Track Up/down keys (default is 0).
• Balance is adjusted in 3 steps of Left L15 / 0 / R15 Max with the Track Up/down keys (default is 0).
• Loudness : OFF
7. MENU function
• Menu-related specifications
•A short press of the PLAY/PAUSE key initiates the Menu mode.
• Pressing the DNPP key on the remote initiates the Menu mode.
• Continuous holding of a remote control key is inhibited.
8. OTHER
• Special display when the display is all on
Pressing the Preset keys while the power is ALL OFF dis­plays the following information.
[PRESET 1] Version display (Month/Day/Hour/Minute) [PRESET 2] ALL segment light up for FL display [PRESET 3] Short press : Display CD operation time.
Long press/hold : Clear CD operation time
[PRESET 5] Short press : Display CD ejection count.
Long press/hold : Clear CD ejection count.
[FM] ROM correction version.
If not mounting ROM correction chip set display shows ROM No___
10
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