This product complies with the RoHS directive for the European market.
Resetting procedure:
Due to some restrictions of the resetting
IC, specifications are different from
these for the conventional resetting
method.
Once the power of the unit is turned on,
press the Reset key twice within 5
seconds.
Frequency Response (±3 dB)30 Hz to 15 kHz
Signal-to-Noise Ratio (MONO)64 dB
Stereo Separation (1 kHz)40 dB
AMFrequency Range 530 kHz to 1 700 kHz (10 kHz space)
Usable Sensitivity (S/N= 20 dB)29 dBµ (28.2 µV)
CD player
Laser DiodeGaAIAs
Digital Filter (D/A)8 times over sampling
Spindle Speed500 rpm to 200 rpm (CLV)
Wow & FlutterBelow Measurable Limit
Frequency Response (± 1 dB)20 Hz to 20 kHz
Total Harmonic Distortion (1 kHz)0.01%
Signal-to-Noise Ratio (1 kHz)105 dB (Except KDC-X300), 110 dB (KDC-X300)
Dynamic Range90 dB
Channel Separation85 dB
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
USB
USB StandardUSB 1.1, USB 2.0 Full Speed
File SystemFAT12/16/ 32
Maximum Supply CurrentDC 5 V 1.5 A
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
WAV DecodeLinear-PCM
FLAC DecodeFLAC file (Up to 48 kHz / 16 bit)
Bluetooth
VersionBluetooth Ver.2.1+EDR/ Bluetooth 3.0
Frequency Range2.402 GHz to 2.480 GHz
Output Power+4 dBm (MAX), 0 dBm (AVE), Power Class2
Maximum Communication rangeLine of sight approx. 10 m (32.8 ft)
ProfileHFP (Hands-Free Profile), A2DP (Advanced Audio Distribution Profile), AVRCP
(Audio/Video Remote Control Profile), SPP (Serial Port Profile), PBAP (Phonebook Access Profile)
Auxiliary
Frequency Response (± 3 dB)
Input Maximum Voltage1 000 mV
Input Impedance30 kΩ
Audio
Maximum Output Power50 W × 4
Full Bandwidth Power22 W × 4 (at less than 1 % THD)
Speaker Impedance4 Ω - 8 Ω
Tone ActionBand 1: 62.5 Hz ±9 dB, Band 2: 100 Hz ±9 dB, Band 3: 160 Hz ±9 dB, Band 4: 250
Frequency Response (± 3 dB)30 Hz to 15 kHz
Signal-to-Noise Ratio (MONO)64 dB
Stereo Separation (1 kHz)40 dB
MWFrequency Range531 kHz to 1 611 kHz (9 kHz space)
Usable Sensitivity (S/N= 20 dB)28.2 µV
LWFrequency Range153 kHz to 279 kHz (9 kHz space)
Usable Sensitivity (S/N= 20 dB)50 µV
CD player
Laser DiodeGaAIAs
Digital Filter (D/A)8 times over sampling
Spindle Speed500 rpm to 200 rpm (CLV)
Wow & FlutterBelow Measurable Limit
Frequency Response (± 1 dB)20 Hz to 20 kHz
Total Harmonic Distortion (1 kHz)0.01%
Signal-to-Noise Ratio (1 kHz)105 dB
Dynamic Range90 dB
Channel Separation85 dB
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
USB
USB standardUSB 1.1, USB 2.0 Full Speed
File SystemFAT12/16/ 32
Maximum Supply CurrentDC 5 V 1.5 A
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
WAV DecodeLinear-PCM
FLAC DecodeFLAC file (Up to 48 kHz / 16 bit)
Audio
Maximum Output Power50 W × 4
Full Bandwidth Power22 W × 4 (at less than 1 % THD)
Speaker Impedance4 Ω - 8 Ω
Tone ActionBand 1: 62.5 Hz ±9 dB, Band 2: 100 Hz ±9 dB, Band 3: 160 Hz ±9 dB, Band 4: 250
Frequency Response (± 3 dB)
Input Maximum Voltage1 000 mV
IInput Impedance30 kΩ
General
Operating Voltage14.4 V (10.5 V - 16 V allowable)
Maximum Current Consumption10 A
Operational Temperature Range-10°C to +60°C
Installation Size (W × H × D)182 mm × 53 mm × 159 mm
Weight1.3 kg
87.5 MHz to 108.0 MHz (50 kHz space)
Hz ±9 dB, Band 5: 400 Hz ±9 dB, Band 6: 630 Hz ±9 dB, Band 7: 1 kHz ±9 dB,
Band 8: 1.6 kHz ±9 dB, Band 9: 2.5 kHz ±9 dB, Band 10: 4 kHz ±9 dB,
Band 11: 6.3 kHz ±9 dB, Band 12: 10 kHz ±9 dB, Band 13: 16 kHz ±9 dB
20 Hz to 20 kHz
Subject to change without notice.
(No.WA196<Rev.002>)3/44
SPECIFICATION
Model for destination "M&H" (KDC-300UVM, KDC-BT600U)
Tuner
FMFrequency Range87.5 MHz to 108.0 MHz (50 kHz space)
AM
(KDC-BT600U)
MW
(KDC-300UVM)
LW
(KDC-300UVM)
CD player
Laser DiodeGaAIAs
Digital Filter (D/A)8 times over sampling
Spindle Speed500 rpm to 200 rpm (CLV)
Wow & FlutterBelow measurable limit
Frequency Response (± 1 dB)20 Hz to 20 kHz
Total Harmonic Distortion (1 kHz)0.01%
Signal-to-Noise Ratio (1 kHz)105 dB
Dynamic Range90 dB
Channel Separation85 dB
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
USB
USB StandardUSB 1.1, USB 2.0 Full Speed
File SystemFAT12/ 16/ 32
Maximum Supply CurrentDC 5 V 1.5 A
MP3 DecodeCompliant with MPEG-1/2 Audio Layer-3
WMA DecodeCompliant with Windows Media Audio
AAC DecodeAAC-LC ".aac" files
WAV DecodeLinear-PCM
FLAC DecodeFLAC file (Up to 48 kHz / 16 bit)
Bluetooth (KDC-BT600U)
VersionBluetooth Ver.2.1+EDR/ Bluetooth 3.0
Frequency Range2.402 GHz to 2.480 GHz
Output Power+4 dBm (MAX), 0 dBm (AVE), Power Class2
Maximum Communication rangeLine of sight approx. 10 m (32.8 ft)
ProfileHFP (Hands-Free Profile), A2DP (Advanced Audio Distribution Profile), AVRCP (Au-
Auxiliary
Frequency Response (± 3 dB)
Input Maximum Voltage1 000 mV
Input Impedance30 kΩ
Audio
Maximum Output Power50 W × 4
Full Bandwidth Power (at less than 1% THD)22 W × 4 (at less than 1 % THD)
Speaker Impedance4 Ω - 8 Ω
Tone ActionBand 1: 62.5 Hz ±9 dB, Band 2: 100 Hz ±9 dB, Band 3: 160 Hz ±9 dB, Band 4: 250 Hz
Frequency Response (± 3 dB)30 Hz to 15 kHz
Signal-to-Noise Ratio (MONO)64 dB
Stereo Separation (1 kHz)40 dB
Frequency Range: Band 1 (AM)531 kHz to 1 611 kHz (9 kHz space)
Frequency Range: Band 2 (SW1)2 940 kHz to 7 735 kHz (5 kHz space)
Frequency Range: Band 3 (SW2)9 500 kHz to 10 135 kHz/11 580 kHz to 18 135 kHz (5 kHz space)
Channel Space Selection: Band 19 kHz
Channel Space Selection: Band 2/ 35 kHz
dio/Video Remote Control Profile), SPP (Serial Port Profile), PBAP (Phonebook Access Profile)
20 Hz to 20 kHz
±9 dB, Band 5: 400 Hz ±9 dB, Band 6: 630 Hz ±9 dB, Band 7: 1 kHz ±9 dB, Band 8: 1.6
kHz ±9 dB, Band 9: 2.5 kHz ±9 dB, Band 10: 4 kHz ±9 dB, Band 11: 6.3 kHz ±9 dB, Band
12: 10 kHz ±9 dB, Band 13: 16 kHz ±9 dB
(No.WA196<Rev.002>)4/44
SECTION 1
PRECAUTION
1.1Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
1.2Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
1.5Remote control
The Lithium battery is in danger of explosion if replaced incorrectly. Replace it only with the same or equivalent type.
1.6Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the
laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.6.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup
(laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are
being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such
as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity
built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron plate
(3) Handling the optical pickup
• In order to maintain quality during transport and before
installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
(No.WA196<Rev.002>)5/44
1.7Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong
shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers,
etc. after replacing the optical pickup. For specific details,
refer to the replacement procedure in the text. Remove the
anti-static pin when replacing the traverse unit. Be careful
not to take too long a time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when
subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that ad-
justs the laser power. Do not turn it.
1.9Important for laser products
1.8Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the
pickup unit.
• Apply solder to the short land sections before the card wire is
disconnected from the connector on the servo board. (If the
card wire is disconnected without applying solder, the pickup
may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land
sections after connecting the card wire.
SOLDER
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
(No.WA196<Rev.002>)6/44
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1How to repair a fuse pattern
2.1.1 Purpose of fuse pattern
In order to prevent serious damage on the circuit, fuse pattern is prepared on the GND line of RCA Terminal. This damage may
take due to improper part replacement with a external equipment via RCA line.
2.1.2 Repair Procedure
(1) Check the shorted circuit at the meltdown point.
Need to clean up if the shorted circuit or carbonization happen at the fuse pattern.
(2) Add following part on the fuse pattern.
(3) Check output level.
Meltdown point
Part NumberPart NameSPEC
F53-0513-08PATTERN FUSE4A
2.1.3 After finished repair
Due to improper part replacement, this meltdown occurs.
Thus please notice following information when the unit is returned to your customer.
Things to be checked before installing the unit.
(1) Check the GND line of external amplifier or other equipment which must connect properly.
(2) Check whether the GND line is not short-circuited with the battery terminal. (do not short-circuit these lines)
(No.WA196<Rev.002>)7/44
2.2Microcomputer’s terminal description
IC701 (STA1080) on MAIN PWB ASSY
Pin No.Pin NameI/OApplication
A1NC-To be left floating
A2SXM_DATA_SYSOSXM Data Output(For SXM model only)
A3IPOD_SDAO iPod Authentication IC I2C Data
A4IPOD_SCLOiPod Authentication IC I2C Clock
A5MRC_REQ_SYSOCommand Request from SYS-com to Marine REMO
(For MARINE model)
A6TU_SDAI/O I2C Data for Tuner
A6EP_SDAI/O I2C Data for E2PROM
A6BT_EP_SDAI/O I2C Data for EEPORM in BT module
A7TU_SCLI/O I2C Clock for Tuner
A7EP_SCLI/O I2C Clock for E2PROM
A7BT_EP_SCLI/O I2C Clock for EEPORM in BT module
A8PCB_TEST_MODE_RXIPCB Test Mode RX
A8SD_CLKI/O SD clock. For flashing purpose
A9SD_CMDI/O SD command output and response input signal. For flashing pur-
pose.
A9Debug_1AOFor debug
A10NCONo Use
A11SW2ICD Mecha SW2
A11NCONo Use (for mechaless model)
A12NCOThis pin is latched on the rising edge of System reset to define
the debug source to the main Jtag . After reset this pin can be
used as GPIO
A13NCIRadio On/off signal.
A14NCIThis signals is used by power management unit (PMU) to detect
if external power is OK. The PMU move to Normal state is VDDOK=1.
M1SPI_ENOCommand request from main to Flash IC (iAP2)L: Enable / H: Disable
M2SPI_CLKI/O Clock to Flash IC (iAP2)
M3SPI_DATA_SPIIFlash (iAP2) data input
M4SPI_DATA_SYSOFlash (iAP2) data output
M5VDD 1.2V-1.2V Core voltage
M6VDD 3.3V-3.3V
M7VDD 3.3V-3.3V
M8VDD 3.3V-3.3V
M9VDD 3.3V-3.3V
M10VDD 3.3V-3.3V
M11VDD 3.3V-3.3V
M12VDD 3.3V-3.3V
M13VDD 3.3V-3.3V
M14VDD 3.3V-3.3V
M15PLL_GND-GND
Processing/Operation/
Description
(No.WA196<Rev.002>)13/44
Pin No.Pin NameI/OApplication
M16PLL_VDD2.5V-SOC PLL 2.5V output voltage , to be connected to a 4.7uF ca-
pacitor
M17VREG_BYPASS-Connect it to GND on application board
M18USB_REXT-Connect to GND with a 3Kohm 1% resistors
M19FREQ_SELO Frequency SelectPulse: Power On /
N1DAB_CLK_SYSI/O Clock to DAB (for DAB model only)
N1HD_CLK_SYSI/O Clock to HD Decoder (for HD model only)
N2NCONo use
N3DAB_DATA_DABIDAB Data Input (for DAB model only)
N3HD_DATA_HDIHD Data Input (for HD model only)
N4DAB_DATA_SYSODAB Data Output (for DAB model only)
N4HD_DATA_SYSOHD Data Output (for HD model only)
N5VDD 1.2V-1.2V Core voltage
N6VDD 1.2V-1.2V Core voltage
N7VDD 3.3V-3.3V
N8VDD 3.3V-3.3V
N9VDD 3.3V-3.3V
N10VDD 1.2V-1.2V Core voltage
N11VDD 1.2V-1.2V Core voltage
N12VDD 1.2V-1.2V Core voltage
N13VDD 1.2V-1.2V Core voltage
N14NCONo use
N15PLL_VREG3.3V-3.3V for embedded PLL voltage regulator
N16USB_PON0OEnable Output for High Side Switch (Front USB)
N17NCONo Use
N18XTALO Crystal output
N19EXTALICrystal input , 24MHz System clock
P1NCONo Use
P2REMOIRemocon InputL (Pulse): Remote control
P3DAB_REQ_DABICommand Request from DAB micon to main micon (to be set
into interrupt point)
P4TU_RSTOHELIO / CAYMAN (HD) ResetL: Reset ON /
P5Reserved-Reserved
P6Reserved-Reserved
P7Reserved-Reserved
P8Reserved-Reserved
P9Reserved-Reserved
P10Reserved-Reserved
P11Reserved-Reserved
P12Reserved-Reserved
P13Reserved-Reserved
P14Reserved-Reserved
P15Reserved-Reserved
P16NCI/O Data lines for SD or MMC card
Processing/Operation/
Description
L: Power Off
data / H: Standby
H: Reset OFF
(No.WA196<Rev.002>)14/44
Pin No.Pin NameI/OApplication
P17NCI/O Data lines for SD or MMC card
P18NCOCommand line for Sd or MMC card
P19NCONo Use
R1LCD_CEO LCD Driver IC Chip Enable Output (for LCD Model)
R2LCD_DATA_SYSOLCD DATA Output (for LCD Model)
R3LCD_DATA_LCDILCD DATA Intput (for LCD Model)
R4LCD_CLKOLCD CLK Output
R5Reserved-Reserved
R6Reserved-Reserved
R7Reserved-Reserved
R8Reserved-Reserved
R9Reserved-Reserved
R10Reserved-Reserved
R11Reserved-Reserved
R12Reserved-Reserved
R13Reserved-Reserved
R14Reserved-Reserved
R15Reserved-Reserved
R16NCI/O Data lines for SD or MMC card
R17NCI/O Data lines for SD or MMC card
R18NCOClock Line for Sd or MMC card
R19OFFSETIPower IC offset signal
T1JTAG_TDIIPrimary JTAG port data in (can be connnected to M3 or R4 Jtag)
T2JTAG_TDOOPrimary JTAG port data out (can be connnected to M3 or R4
Jtag)
T3JTAG_TCKIPrimary JTAG port clock (can be connnected to M3 or R4 Jtag)
T4JTAG_TMSIPrimary JTAG port mode select (can be connnected to M3 or R4
Jtag)
T5Reserved-Reserved
T6Reserved-Reserved
T7Reserved-Reserved
T8Reserved-Reserved
T9Reserved-Reserved
T10Reserved-Reserved
T11Reserved-Reserved
T12Reserved-Reserved
T13Reserved-Reserved
T14Reserved-Reserved
T15Reserved-Reserved
T16PWIC_STBYOOutput to Power On Power Amp ICL: Standby / H: Play
T17UART_Flash2OUART Flashing need to pull down (for debug / flashing use)
T18USB_PON1OEnable Output for High Side Switch (Rear USB)
T19NOISE CTRLO Enable attenuation circuit to control noise level during low vol-
ume.
U1NCONo Use
Processing/Operation/
Description
H: ON (vol 0 to vol 10),
L: Off ( vol 11 to vol 35)
(No.WA196<Rev.002>)15/44
Pin No.Pin NameI/OApplication
U2JTAG_TRSTnIPrimary JTAG port reset (can be connnected to M3 or R4 Jtag).
If JTAG/Debug is used,TRSTn must transit from LOW to HIGH
before or at same time as PORn. If JTAG/Debug is not used,
TRSTn can be left unconnected.
U3Reserved-Reserved
U4Reserved-Reserved
U5Reserved-Reserved
U6Reserved-Reserved
U7Reserved-Reserved
U8Reserved-Reserved
U9Reserved-Reserved
U10Reserved-Reserved
U11Reserved-Reserved
U12Reserved-Reserved
U13Reserved-Reserved
U14Reserved-Reserved
U15Reserved-Reserved
U16Reserved-Reserved
U17Reserved-Reserved
U18DC_ERR2IDetect DC Clip (for ST Power Amp IC)L: DC Error ON /
U19MUTEOMuting Output for Evol & Line OutL: Mute ON / H: Mute OFF
V1ENC1IVolume Encoder Pulse Input 1
V2ENC2IVolume Encoder Pulse Input 2
V3RGB_CLKOI2C Clock Output for RGB Driver (For RGB Model)
V4DAB_REQ_SYSOCommand Request from main micon to DAB micon (for DAB
model)
V5NCONo Use
V6NCONo Use
V7NCONo Use
V8NCONo Use
V9NCONo Use
V10NCONo Use
V11NCONo Use
V12NCONo Use
V13NCONo Use
V14NCONo Use
V15NCONo Use
V16NCONo Use
V17NCONo Use
V18NCONo Use
V19PWIC_MUTEOMuting Output for Power Amp ICL: Mute ON / H: Mute OFF
W1GND-GND
W2Field Test 1ORDS data log output (standby for field test)
W3Field Test 2ORDS data log output (standby for field test)
W4DAB_COM_ONOEnable DAB micon (For DAB model)H: ON / L: OFF
W5NCONo Use
Processing/Operation/
Description
H: DC Error OFF
(No.WA196<Rev.002>)16/44
Pin No.Pin NameI/OApplication
W6NCONo Use
W7NCONo Use
W8NCONo Use
W9NCONo Use
W10NCONo Use
W11NCONo Use
W12NCONo Use
W13NCONo Use
W14NCONo Use
W15AUD SELO Audio Selector to select AUX or SXMH: SXM / L: AUX
W16PCB_TEST_MODEIPCB Test Mode SwitchL: Normal Mode /
W17NCONo Use
W18NCONo Use
W19GND-GND
Processing/Operation/
Description
H: Check Mode (After Reset, software need to
check the pin input. If detect high, it should enter
Serial Number mode)
(No.WA196<Rev.002>)17/44
SECTION 3
DISASSEMBLY
3.1Main body
3.1.1 Removing the MAIN PWB (See Fig.1 to 5)
(1) Disengage the 4 hooks a, and remove the BOTTOM
COVER. (See Fig.1)
(4) Remove the 2 screws C, and remove the MAIN PWB.
(See Fig.4)
C
aa
a
a
BOTTOM COVER
Fig.1
(2) Disengage the 6 hooks b, and remove the FRONT
CHASSIS ASSY. (See Fig.2)
MAIN PWB
Fig.4
(5) Disconnect the FFC wire from connector CN1
C
. (See Fig.5)
bb
b
b
FRONT CHASSIS ASSY
Fig.2
(3) Remove the 1 screw A and 2 screws B. (See Fig.3)
A
B
Fig.3
b
b
CN1
Fig.5
B
(No.WA196<Rev.002>)18/44
3.1.2 Removing the CD MECHANISM (See Fig.6)
(1) Remove the 3 screws D, and remove the CD MECHA-
NISM. (See Fig.6)
D
CD MECHANISM
D
D
Fig.6
3.1.3 Removing the SWITCH PWB (See Fig.7)
(1) Remove the VOLUME KNOB.
(2) Remove the 4 screws E.
(3) Disengage the 13 hooks c, and remove the REAR COVER.
(4) Remove the SWITCH PWB.
E
E
ccc
c
3.2CD mechanism
• NOTICE FOR HANDRIG OF MECHANISM ASSY
OK
Handle CHASSIS part.
NG
Do not stay MECHANISM ASSY in upside-down condition
for 1 hour and more.
NG
Do not touch P.C.B..
Do not touch DAMPER.
cc
c
c
E
cccc
REAR COVER
Fig.7
c
E
Do not touch
PICK UP ASSY.
NG
TOP SIDEBOTTOM SIDE
DO NOT TOUCH AREA
DO NOT TOUCH HOLES, MOTOR, DAMPER, PCB, FFC, OPU AND WIRE.
• THESE PARTS NEED CAUTION OF HANDLING
CAUTION:
Don't touch the following parts in particular by the hand which
touched grease. (It becomes a cause of traction problem)
CAUTION PARTS
HC TURN TABLETRIGGER ARM
ROLLERDISC GUIDE
(No.WA196<Rev.002>)19/44
• NOTICE FOR HANDRIG OF FEED MOTR ASSY
CAUTION: For mounting FEEDMOTOR ASSY, DON'T bump this part.
Because handling may cause this part easily deformed.
FEED MOTOR
WORM 1
• NOTICE FOR HANDRIG OF ROLLER LEVER ASSY
OK
NG
3.2.1 Removing the CD MECHA PWB (See Fig.1 to 3)
(1) Solder the short land on the PICKUP. (See Fig.1)
SOLDER
Fig.1
(2) Remove the 6 wires from the CD MECHA PWB. (See
Fig.2)
• NOTICE FOR CLAMPER ASSY OF PICK UP ASSY
Do not handle roller part.
OKNG
Do not handle
the clamper part.
• NOTICE FOR HANDRIG OF MD CHASSIS ASSY
NG
OK
Handle CHASSIS part.
Black
Red
Yellow
Orange
White
Orange
Fig.2
(3) Disconnect the FPC wire from the connector CN2 (CD
Player unit). (See Fig.3)
(4) Remove the 3 screws A, and remove the CD MECHA
PWB. (See Fig.3)
A
CN2
Do not handle the
turn table part.
• NOTICE FOR HANDRIG OF PICK UP ASSY
OKNG
Do not handle the lens part.
A
CD MECHA PWB
Fig.3
(No.WA196<Rev.002>)20/44
3.2.2 Removing the TRAVERSE MECHANISM (See Fig.4, 5)
(1) Remove the 4 springs from the TRAVERSE MECHANISM.
(See Fig.4)
SPRING
3.2.3 Removing the PICKUP ASSY (See Fig.6)
(1) Remove the 1 screw C.
(2) Remove the MAIN SHAFT in the direction of the arrow.
(3) Remove the SPRING.
(4) Remove the PICKUP ASSY.
Fig.4
(2) Remove the 2 screws B.
(See Fig.5)
(3) Remove the DAMPER in the direction of the arrow.
(See Fig.5)
(4) Remove the TRAVERSE MECHANISM. (See Fig.5)
TRAVERSE MECHANISM
DAMPER
LOWER CHASSIS
MAIN SHAFT
C
3.2.4 Removing the ROLLER LEVER ASSY (See Fig.7)
(1) Remove the SPRING.
(2) Remove the ROLLER LEVER ASSY in the direction of the
arrow.
ROLLER LEVER ASSY
SPRING
Fig.6
SPRING
PICKUP ASSY
BB
Fig.5
(No.WA196<Rev.002>)21/44
Fig.7
3.2.5 Removing the CLAMP ARM ASSY (See Fig.8)
(1) Remove the SPRING.
(2) Remove the CLAMP ARM ASSY in the direction of the ar-
row.
CLAMP ARM ASSY
Fig.8
3.2.6 Removing the FEED MOTOR (See Fig.9, 10)
(1) Remove the 5 screws D, and remove the FEED MOTOR
ASSY. (See Fig.9)
SPRING
D
D
D
D
D
Fig.9
(2) Remove the 2 screws E, remove the Feed motor.
(See Fig.10)
E
E
Feed motor
Fig.10
(No.WA196<Rev.002>)22/44
4.1Outline
4.1.1 Panel
ACCENT
SECTION 4
ADJUSTMENT
EJECT
SEARCHRETURN
A symbol "" in the key column indicates that the key should be pressed and held for 1 second or longer.
4.1.2 Test Modes
These test modes are available in normal production ROM.
Transition to Test Mode shall be available during DC Error detection.
Test ModeModeSourceOperation
Production Test Mode-AllPress and hold [1] key and [3] key and reset.
Service Test ModeNormal Mode /
Production Mode
Service Information Clear Mode-AllPress and hold [2] key and [5] key and reset.
DC Error Information Mode-AllPress and hold [3] key and [6] key and reset.
Diagnostic Data Mode-SXMPressing and holding [RETURN] key, press [DISP] key for 7 sec-
DC Offset Calibration Mode Normal ModeStandbyPressing and holding [2] key, press [3] key for 3 seconds.
DOP USB SET / DOP Setup
Mode
HC Mecha Running Mode-AllPress and hold [SRC] key and [EJECT] key and reset.
Tunisia Area /
Tuner Span Change Mode
4.1.3 Release from Test Mode
These actions will release the Test Mode and transit back to Normal Mode
Normal ModeStandbyPressing and holding [6] key, press [VOLUME] key for 7 seconds.
Normal ModeAllPressing and holding [1] key and [5] key, then Power On (During
VOL / ROTARY
StandbyPressing and holding [2] key, press [6] key for 7 seconds.
(Starting to press [2] key and [6] key at the same time can not be
entered into the mode)
onds.
(Starting to press [RETURN] key and [DISP] key at the same time
can not be entered into the mode)
(Starting to press [2] key and [3] key at the same time can not be
entered into the mode)
(Starting to press [6] key and [VOLUME] key at the same time can
not be entered into the mode)
Default Mode: DOP USB SET
Turn [VOLUME] to change mode to DOP Setup Mode.
power off).
MethodRemarks
ResetAll Modes
Momentarily voltage dropAll Modes
ACC OFFAll Modes
POWER OFFAll Modes
Panel DetachAll Modes
Source ChangeDiagnostic Data Mode only
(No.WA196<Rev.002>)23/44
4.2Production Test Mode
Press and hold [1] key and [3] key and reset.
4.2.1 Test Mode Defaults
During Production Test Mode, the following settings defer from the Normal Mode.
The settings will change immediately after mode activation.
Difference in actionSetting value
Period to prohibit TEL/LINE MUTE function (Normal Mode: 10 secs) 1 second
Mecha Initialize ActionProhibited
Writing-in to E2PROM when DC error is detectedProhibited
"DEMO" item in Setup MenuProhibited
Power supply during ACC OFF (Back Up On)MUTE terminal turns OFF after 2 seconds
"BEEP" item in Setup MenuBeep with short-press in any function
Volume range0 to 35
Source change interval timer0 seconds
When 0-bit mute is detectedMute off
Various setting itemSetting value
Default Volume33
"BASS BOOST"OFF
"LOUDNESS"OFF
Initial SourceStandby
LanguageEnglish
Extra EQOFF
EQNATURAL
Fader / BalanceCenter
Digital Track Expander / Sound Reconstruction SetOFF
"VOL ADJUST" / "VOLUME OFFSET"-6: Only SXM source, 0: Other sources
DEMO Mode SettingOFF
RGB Setting (RGB Models only)R = 9, G = 9, B = 9 (White)
Sub-woofer/ Rear (For L/O switchable models)Rear
4.2.2 Mode structure
The following table shows the test modes that can be accessed from the different sources in Production Test Mode.
SourceTest mode
StandbyVersion Display Mode
TunerTUNER Test Mode
USBUSB Test Mode
SXMSirius XM Test Mode
CDCD Test Mode
(No.WA196<Rev.002>)24/44
4.2.3 Mode content
Syscon shall display the following information after entering Production Test Mode.
Display contentDetails
All lights on (BOTH LCD & LED including dual color switchable)
Set should not be able to power on if sub clock is not functioning.
The display is released when another operation is executed.
4.2.4 Standby Test Mode
ItemOperationDisplay contentDetails
Syscom version
display
BT module
version display
1 (Toggle)
Y–SS # #@@@
XXXXS TB
## = File Number
@@@ = Syscon Version Number
#### = BT version display (4 digits)
All lights ONAll lights ON (Switch with other display)
Serial No. Display (8 digits)
Serial No. display
2 (Toggle)
SN00000000
Display to support ASCII characters
********: Blank
@@@@@@@@: EEPROM Read Error
All lights ONAll lights ON (Switch with other display)
All lights ON/OFF 3 (Toggle)
iPod IC Mount
Verification Status
Display
(USB models
4 (Toggle)
only)
All lights ON
Pre-out Switch
(1 Pre-out / 2 Pre-
5 (Toggle)
out models only)
All Lights ON/OFF
(Non-RGB Mod-
6 (Toggle)All lights ON/OFF with toggle
els only)
Vario color Check
(RGB Models
6 (Toggle)
only)
Mode release
All lights ON/OFF
SOURCE
Transition
RETURN
(Toggle)
iPod##
SWPR ERE AR
SWPR ESU BW-
:
All lights ON/OFF with toggle
## = Blank: Verifying
OK: IC mounted
NG: IC not mounted
**: Non iPod support model
In addition, upon entering this mode, P-CON is
turned ON.
When a result is OK, P-CON is turned off.
Upon exit, P-CON remains OFF.
When a result is NG, P-CON is kept ON condition.
Upon exit, P-CON remains ON.
All lights ON (Switch to other display)
Switch Pre-out with toggle
FL display all lights ON and RGB lights ON sequence as below:
## = Blank: Verifying
NG: IC not mounted
**: Non iPod support model
Upon source change to USB source or USB
device plug in:
Verifying: Show "iPod: ##"
NG: Always show "iPod: NG" even during "NO
DEVICE" or playback.
**: Always show "iPod: **" even during "NO
iPod IC Mount Verification Status
Display
iPod##
:
DEVICE"
OK: Change back to nomal display ("NO DE-
VICE / normal playback display).
In addition, upon enter to this mode, P-CON is
turned ON.
When a judgment result is OK, P-CON is
turned off.
Upon exit, P-CON still remain OFF.
When a judgment result is NG, P-CON is kept
ON condition.
Upon exit, P-CON still remain ON.
4.2.7 Sirius XM Test Mode Specification
Upon entering production mode, change to SXM source to enter Sirius XM test mode.
This test mode is to check output and switching of SXV100’s internal tone generator
Communication between Host & SXV100 will be checked.
If the result is OK, a 1kHz signal from the internal tone generator of SXV100 will be outputted.
This test mode will start from Channel 0 automatically.
ItemOperationDisplay contentDetails
Left & Right
Channel
Left ChannelOutput 1kHz signal for Left channel.
Right ChannelOutput 1kHz signal for Right channel.
RETURN
(Toggle)
OffNo signal output (same as normal operation).
########
LEFT
RIGHT
OF F
########: 8 characters Radio ID.
Output 1kHz signal for Left/ Right channel.(Default)
4.2.8 CD/ USB Test Mode
ContentDetails
Playback track from topNo.9
Default for Display mode Play time
4.2.8.1Operations in CDDA playback
ItemOperationDisplay contentDetails
Jump to No.15
Special Jump
Operation
5
2.5V Output Level: set Volume value at 27
4V Output Level: set Volume value at 25
(for error operation FCT check of 20Hz 0dB DC protection)
(No.WA196<Rev.002>)27/44
4.2.9 BT Test Mode Specification
Upon entering production mode, and source changed to BT AUDIO source.
Initial condition of the BT MODE will display as follows.
ItemOperationDisplay contentDetails
Initial display
Upon entering this mode, P-CON is turned ON.
Note: At TUNER source, Pressing [ACCENT] key
will not enter to BT Mode
BT module error display
When result is OK, P-CON is turned OFF.
Upon exit, P-CON remains OFF.
BT AUDIO
SOURCE
DEOMSTETTB
ACCENT
RORRETB
When result is NG, P-CON is kept ON condition.
TAG dot is lit when the BT module is launched, because it takes time to start the BT module.
TAG dot is flashed during operation of the BT module, and it will be turned off when an error occurs
ItemOperationDisplay contentDetails
When module is yet to be fully initiliased, all operaBT AUDIO
SOURCE
BT TEST
MODE
TIAEWSAELP
tion keys used in the table below, when pressed,
should show pop out display "PLEASE WAIT" for 1
second.
4.2.9.1Operations during BT Mode
ItemOperationDisplay contentDetails
SOURCEACCENT
Clear the BT MODE and transition to the last source.
Press and hold this key for 2 seconds.
The character string as shown in the left cell is dis-
played while the BT related memory is being initial-
ized.
This is to initialize the BT related memory to its fac-
tory default condition.
When the initialization is successfully completed,
“...OK”(upper) is displayed, and when the initializa-
tion is abnormally completed, "...NG" (lower) is dis-
Clear the BT
related
memory
information *1
ALZEIITNII
ITO:KNITB
ITN:GNITB
played
(No.WA196<Rev.002>)28/44
ItemOperationDisplay contentDetails
Press and hold down for 1 second to perform BT device search for 15 seconds.
Continue search up to 15 seconds even after a device is detected.
After 15 seconds, display the device name.
Display Blinks (250ms interval)
HINGCREAS
Upon entering this mode, P-CON is turned ON.
When result is OK, P-CON is turned OFF.
Upon exit, P-CON remains OFF.
When result is NG, P-CON is kept ON condition.
It is able to enter into this mode by remote control operation.
Display the device name when it is detected during
search.
When a different key is pressed after search ends,
move to the corresponding mode.
It is able to enter into this mode by remote control op-
BT device search
SEARCH
/ By Remo-
con during
any source
except CD
source
XXXXXXXXXXXXX
eration. P.con will be Low/Off if successful listed all
BT device.
When no device is found at the completion of the
search.
Only for this case, perform the search again by
WNONNKU
pressing the [VOL] key briefly.
Shortcut key for BT Device Search should display
"Unknown" if no device found, P.con will be Keep
Hight/ON for unknown case.
After the completion of the search, press and hold
the [SEARCH] key for 1 second to exit from the test
mode.
• Set the Volume to 15 and turn the internal loop
back function ON by pressing and holding for 1
OOPLFNTI
second.
• INT LOOP F: Display internal loop back by FRONT
microphone. (MIC Gain : 8 )
• INT LOOP R: Display internal loop back by REAR
Internal loop back
ON *2
VOL
microphone. (MIC Gain : 12)
• Microphone setting initial value is FRONT for model with microphone setting.
• Display microphone position for each model for
OOPLRNTI
model without microphone setting.
• Details of display will not change except [F or R] if
it is on.
To exit loopback, press the [VOL] key once to cancel the mode.
*1: This is a function to clear the BT memory information recorded in the EEPROM and the FLASH memory to be initialized with the
"Data flash clear" function, and to write the specific values to initialize it to its factory default condition.
*2: Perform internal LOOP-BACK inspection to check the connection of the built-in microphone (component).
This mode is cleared by reset. (Last status is not retained.)
4.2.9.2Operations during internal loop back
ItemOperationDisplay contentDetails
MIC gain
switching
/Down with [ ] key, Up with [ ] key
AIN##GCIM
(No.WA196<Rev.002>)29/44
4.3Service Test Mode
In the STANDBY source, while pressing and holding [2] key, press [6] key for 7 seconds.
(Starting to press [2] key and [6] key at the same time can not be entered into the mode)
4.3.1 Default status immediately after the mode activation
It shall be same as the normal activation.
4.3.2 Mode content
Syscon shall display the following information after entering this mode.
Display contentDetails
RSVTTES
Display is released when an operation is executed.
4.3.3 Common operation mode for only STANDBY sources
ItemOperationDisplay contentDetails
Stage Setting
BT module
version display
BT module
address
BT module PIN
code
BT module
friendly name
1 (Toggle)
TSAGE:21##
XXXXS TB
XX XXXXXXXXXX
XXXXXX:XX INP
XXXXXXXXXXXXX
BT module software version display
BT module address display
BT module PIN code display
BT module friendly name display
00 to 50 are displayed in "XX".
Power ON
duration display
OPNTMHX0:X
3
OPNTMX XxXX
:
For less than 1 hour, the display is indicated per 10
minutes.
00001 to 10922 are displayed in "XXXXX".
MAX 10922 (hours)
00 - 50 are displayed in "XX".
Disc action
duration display
Disc Eject No. of
times
Disc Eject No. of
times clear
4 (*1)(*2)
5 (*2)
5 (*2)
DCTMHX0:X
DCTMXXXX:X
JECNTX XXX:X
JECNT0 000:0
For less than 1 hour, the display is indicated per 10
minutes.
00001 to 10922 are displayed in "XXXXX".
MAX 10922 (hours)
00001 to 99999 are displayed in "XXXXX".
Clear Disc Eject number of times by pressing for 2
seconds when it is displayed.
*1 This includes all media (CD, USB, iPod, SD) action duration.
*2: Not applicable for mechaless models
(No.WA196<Rev.002>)30/44
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