Kemppi MSF 53 User Manual

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FastMig

MSF 53, 55, 57

Operating manual • English

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OPERATING MANUAL

English

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

CONTENTS

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

1. PREFACE ..................................................................................... 3

1.1 General ................................................................................................................................................................. 3

1.2 Product introduction ................................................................................................................................. 3

1.2.1 Operation control and connectors ..................................................................................................4

1.2.2 Connection of system ......................................................................................................................... 7

1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism .................................................................... 8

2. INSTALLATION ........................................................................... 9

2.1 Assembly of MIG system ......................................................................................................................... 9

2.2 Accessories corresponding to wire diameter ..........................................................................9

2.3 Mounting of MIG welding gun ........................................................................................................... 9

2.4 Mounting and locking of wire Spool .......................................................................................... 10

2.5 Automatic wire feed to gun ...............................................................................................................10

2.6 Adjustment of pressure ........................................................................................................................10

2.7 Adjustment of tightness of reel brake .......................................................................................11

2.8 Burn back time ............................................................................................................................................ 11

2.9 Ground cable ................................................................................................................................................ 11

2.10 Shield gas ........................................................................................................................................................ 11

2.10.1 Installing gas bottle ..........................................................................................................................12

2.11 Main switch I/O ........................................................................................................................................... 12

2.12 Operation of cooling unit, Fastcool 10 ......................................................................................13

2.13 Hanging ............................................................................................................................................................ 13

3. CONTROL PANELS OPERATIONS ............................................ 13

3.1 SF 51 and SF 54 operations ................................................................................................................ 13

3.2 SF 52 and SF 53 operations ................................................................................................................ 15

3.3 SETUP functions (10) ...............................................................................................................................20

4. OPERATIONS OF REMOTE CONTROL UNITS IN

MSF WIRE FEED UNIT ..............................................................22

5. FASTMIG™ ERROR CODES ....................................................... 23

6. SERVICE, OPERATION DISTURBANCES .................................24

7. ORDERING NUMBERS ............................................................. 25

8. DISPOSAL OF THE MACHINE .................................................. 27

9. TECHNICAL DATA .................................................................... 27

10. WARRANTY POLICY ................................................................. 28

1. PREFACE

1.1 GENERAL

Congratulations on your choice of the FastMig™ MSF series power source. Reliable and durable, Kemppi products are aordable to maintain, and they increase your work productivity.

This user manual contains important information on the use, maintenance, and safety of your Kemppi product. The technical specications of the device can be found at the end of the manual. Please read the manual carefully before using the equipment for the rst time. For your safety and that of your working environment, pay particular attention to the safety instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi dealer, or visit the Kemppi Web site at www.kemppi.com.

The specications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow their instructions.

1.2 PRODUCT INTRODUCTION

Kemppi FastMig™ MSF is wire feeder designed for demanding professional use. From our product family you can choose equipment intended either for 200-mm or 300-mm

wire reel due to purpose of use. MSF 53 suits for 200-mm and MSF 55 and MSF 57 for 300-mm wire reel.

For both wire feeder units there are two alternative panels; simple and advanced panels. Alternative panels for MSF 53 are SF 51 and SF 52, panels for MSF 55 and MSF 57 are SF 53 and SF 54.

Operations of wire feed unit are controlled and adjusted with microprocessor. This manual provides instructions on the start-up of the MSF 53, MSF 55 and MSF 57 MIG units

and panels SF 51, SF 52, SF 53 and SF 54 as well as the functions of the wire feed unit.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

1.2.1 OPERATION CONTROL AND CONNECTORS

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

MSF 53

1. Operation panel

2. Connection of remote control unit

3. Connection of welding gun EURO

4. Shield gas ow control

5. Lead-in and clamping of cooling liquid hoses

6. Connection for control cable

7. Shielding gas connection

8. Welding current cable connector

MSF 55, MSF 57

1. Operation panel

2. Assembly space for push/pull gun control connector (accessory)

3. Connection of welding gun EURO

4. Connection of remote control unit

5. Shielding gas connection

6. Connection for control cable

7. Welding current cable connector

8. Lead-in and clamping of cooling liquid hoses

Functions of SF 51 and SF 54 function panel

1. 2.

3. 4. 6.5. 7.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

10.

1. Main switch

2. Display of wire feed speed/welding current

3. Selection of MIG dynamics for adjustments

4. Selection of gas/water cooled MIG gun

5. Gas purge

6. Weld data: Last used welding parameters shown in displays

7. Wire inch

8. Display of set value of welding voltage/voltage during welding

9. Selection of MIG/MMA process

10. a) Selection of gun switch function b) Changing of basic parameters of the unit, SETUP (long pressing)

11. a) Adjustment of wire feed speed b) Selection of SETUP parameters

12. a) Adjustment of welding voltage b) Adjustment of MIG dynamics c) Adjustment of SETUP parameters

13. Manual control/remote control unit selection

11.9.

13.12.

Functions of SF 52 and SF 53 function panel

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

1. 2.

4. 6.5. 7.

1. Main switch

2. a) Wire feed speed/welding current/sheet strength display b) Display of selected adjustable parameter

3. Activation of welding dynamics adjustment

4. Selection of gas/water cooled MIG gun

5. Gas purge

6. Weld data: Last used welding parameters shown in displays

7. Wire inch

8. a) Welding voltage display b) Display of value of selected adjustable parameter

9. 1-MIG selection check/1-MIG welding arc selection activation

10. a) Selection of MIG process: 2T/4T b) Changing of basic parameters of the unit, SETUP (long pressing)

11. Selection of welding process MIG,1-MIG, MMA, FR-MIG *)

12. Activation of additional MIG function parameter adjustment

13. Selection of additional MIG functions

14. a) Adjustment of wire feed speed b) Adjustment of welding power setting (1-MIG) c) Adjustment of rod current d) Selection of SETUP parameter e) Selection of 1-MIG arc (material)

15. Memory channels, storage of MIG parameters

16. a) Welding voltage display b) Adjustment of length of welding arc (1-MIG) c) Adjustment of MIG dynamics d) Adjustment of SETUP parameter e) Selection of 1-MIG arc

17. Manual control/remote control unit selection

*) FR-MIG for root pass welding is not included in standard delivery

10.

11.

13.12.

14.

15 16. 17.

1.2.2 Connection of system

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism

Wire guide tubes

Ss, Al, Fe, Mc, Fc

Fe, Mc, Fc ø 0.6 ... 0.8 mm ø 1.0/67 mm,

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

ø 0.6 ... 1.6 mm ø 2.5/64 mm,

W000762, silver, plastic

ø 1.6 ... 2.4 mm ø 3.5/64 mm,

W001430, silver, plastic

W001432, white, steel

ø 0.9 ... 1.6 mm ø 2.0/64 mm,

W001433, orange, steel

ø 1.6 ... 2.4 mm ø 4.0/63 mm,

W001434, blue, steel

ø 2.5/33 mm, W000956, silver, plastic

ø 3.5/33 mm, W001431, silver, plastic

ø 2.0/33 mm, W001435, orange, steel

ø 4.0/33 mm, W001436, blue, steel

ø 2.0 mm, W000624, plastic

ø 3.5 mm, W001389, plastic

ø 2.0 mm, W000624, plastic

ø 3.5 mm, W001389, plastic

ø 3.5 mm, W001391, brass

Wire feed rolls

Fe, Ss, Al, V-groove

Fe, Fc, Mc, knurled

Fe, Fc, Mc, Ss, Al, U-groove

ø mm colour drawing pressing

0.6 pale grey W001045 W001046

0.8/0.9 white W001047 W001048

1.0 red W000675 W000676

1.2 orange W000960 W000961

1.4 brown W001049 W001050

1.6 yellow W001051 W001052

2.0 grey W001053 W001054

2.4 black W001055 W001056

1.0 red W001057 W001058

1.2 orange W001059 W001060

1.4/1.6 yellow W001061 W001062

2.0 grey W001063 W001064

2.4 black W001065 W001066

1.0 red W001067 W001068

1.2 orange W001069 W001070

1.6 yellow W001071 W001072

2. INSTALLATION

2.1 ASSEMBLY OF MIG SYSTEM

Assemble the units in order mentioned below and follow mounting and operation instructions which are delivered in packages.

1. Installation of power source

Read paragraph: ”Installation” in operation instructions for Kemppi FastMig™ power sources and carry out the installation according to that.

2. Mounting of KMS power sources to transport wagon

Read and follow the instructions given in the transport cart installation/assembly manual

3. Mounting the FastMig™ MSF on to the power source

Screw the fastening pivot on the power source. Lift the wire feeder on fastening pivot.

4. Connecting cables

Connect the cables in accordance with the equipment notes provided. The polarity of the welding wire (+ or -) can be changed by replacing the MSF welding current

cable and return current cable with the Kemppi FastMig™ power source welding cable connector.

5. Mounting of FastMig™ wire feed units to boom

NOTE! Wire feed unit must be mounted to boom in such a way that its chassis is galvanic

separated both from swing arm and boom.

Suspension angle of wire feed unit can be changed by moving xing point in handle.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

2.2 ACCESSORIES CORRESPONDING TO WIRE DIAMETER

Wire feed rolls are available with plain groove, knurled groove and with U groove for dierent purposes.

Feed rolls with plain groove: Universal feed roll for welding of all kinds of wires. Feed rolls with knurled groove: Special feed roll for cored wires and steel wires. Feed rolls with U groove: Special feed roll for aluminium wires. In delivery FastMig™ wire feed units are equipped with 1.2 mm orange feed rolls with

V-groove and with silver wire guide tubes for welding ller wires of 0.6 – 1.6 mm.

2.3 MOUNTING OF MIG WELDING GUN

In order to ensure trouble-free welding check in operation instructions of gun used by you that wire guide tube and contact tip of gun are according to manufacturer’s recommendation suitable to be used for wire feed diameter and type in question. To tight a wire guide tube might cause for wire feed unit a bigger stress than normally as well as disturbances in wire feed. Screw snap connector of gun tight that there won’t come any voltage losses on connecting surface. A loose connection will heat gun and wire feed unit and feeder.

MSF wire feed units are equipped with backup functions in case of overheating of the liquidcooled PMT gun or overloading of the wire feed motor. The backup function is as follows (see also the error code information, page 21):

1. The Kemppi PMT gun thermal protection goes into action. When this occurs, the unit interrupts welding and the message ’Err 153’ appears on the panel (ls) display.

2. The wire feed motor can overload - due to, e.g., gun clogging. In this event, the unit interrupts welding and the text ’Err 162’ appears on the panel display. ’Err 161’ = warning.

Error codes disappear on the next start-up if the cause of the error has been eliminated (i.e., the gun has cooled down or the motor is no longer overloaded).

2.4 MOUNTING AND LOCKING OF WIRE SPOOL

LOCKED OPEN

• Releaselockingnailsofwirereelhubbyturninglockingknobaquarterround.

• Mountthespoolatitsplace.Noterotatingdirectionofspool!

• Lockthespoolwithlockingknob,lockingnailsofhubremaintooutsidepositionandwill

lock the spool.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

• Releasethelockingnub(A)!

• Mountthespoolatitsplace.Noterotatingdirectionofspool.

• Lockthespoolwithlockingnut.

NOTE! Check that in ller wire reel there are no parts sticking out, which could e.g. chafe against

chassis or door of wire feed unit. Dragging parts might expose chassis of wire feed unit under voltage.

2.5 AUTOMATIC WIRE FEED TO GUN

Automatic wire feed makes change of wire reel more rapid. In reel change the pressure of feed rolls need not to be released and ller wire goes automatically to correct wire line.

• Makesurethatgrooveoffeedrollmatchesthediameterofweldingwireused.

• Releasethewireendfromreelandcutothebentlength.Becarefulthatthewiredoes notspillfromthereeltosides!

• Straightenabout20cmofthewireandseethattheendofithasnosharpedges(leoif

necessary). A sharp edge may damage the wire guide tube and contact tip of the welding gun.

FastMig™ MSF wire feed units:

• Drawabitofloosewirefromwirereel.Feedwirethroughbacklinertofeedrolls.Donot releasepressureoffeedrolls!

• Pressthegunswitchandfeedabitwireuntilwiregoesthroughfeedrollstogun.Seethat wireisingroovesofbothfeedrollpairs!

• Pressstillthegunswitchuntilwirehascomethroughcontacttip.

Automatic feed may sometimes fail with thin wires (Fe, Fc, Ss: 0,6...0,8 mm, Al: 0,8...1,0 mm). In that case you might have to open feed rolls and feed wire manually through feed rolls.

2.6 ADJUSTMENT OF PRESSURE

Adjust the pressure of feed rolls with the control screw (20) so that the wire is fed into the wire guide tube evenly and allows a little braking when coming out from the contact tip without slipping at the feed rolls.

NOTE! Excessive pressure causes attening of the ller wire and damage to the coating. It also

causes undue wear of the feed rolls as well as friction.

2.7 ADJUSTMENT OF TIGHTNESS OF REEL BRAKE

Brake force is adjusted through hole in locking device of spool hub by screwing the control screw (A) with screwdriver.

Brake force is adjusted by screwing the brake force adjusting screw (B), tightening clockwise direction.

Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it would spill from the reel when the rotation of the reel stops. Need for brake force is increased with increase of wire feed speed.

Since the brake loads for its part the motor, you shouldn’t keep it unnecessarily tight.

2.8 BURN BACK TIME

Electronics of feed unit controls stopping of welding automatically so that the wire end doesn’t melt fastened to the contact tip or the work piece. Automatics work regardless of the wire feed speed. Can be adjusted also from SETUP-menu ('PoC').

2.9 GROUND CABLE

Connecting of earth cable should be preferably connected directly to the welding material. Contact surface of press always should be as large as possible.

Cleanthefasteningsurfacefrompaintandrust!

Use in your MIG equipment at least 70 mm². Thinner cross-sectional areas might cause overheating of connectors and insulations.

Make sure that the welding gun in your use is designed for max. welding current needed by

you! Neveruseadamagedweldinggun!

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

2.10 SHIELD GAS

NOTE! Handle gas bottle with care. There is a risk for injury if gas bottle or bottle valve is damaged!

For welding stainless steels, mixed gases are normally used. Check that the gas bottle valve is suitable for the gas. The ow rate is set according to the welding power used in the job. A suitable ow rate is normally 8 – 10 l/min. If the gas ow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment.

2.10.1 Installing gas bottle

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

NOTE! Always fasten gas bottle properly in vertical position in a special holder on the wall or on a

carriage. Remember to close gas bottle valve after having nished welding.

Parts of gas ow regulator

A Gas bottle valve B Press regulation screw C Connecting nut D Hose spindle E Jacket nut F Gas bottle pressure meter G Gas hose pressure meter

The following installing instructions are valid for most of the gas ow regulator types:

1. Step aside and open the bottle valve (A) for a while to blow out possible impurities from the bottle valve.

2. Turn the press regulation screw (B) of the regulator until no spring pressure can be felt.

3. Close needle valve, if there is one in the regulator.

4. Install the regulator on bottle valve and tighten connecting nut (C) with a wrench.

5. Install hose spindle (D) and jacket nut (E) into gas hose and tighten with hose clamp.

6. Connect the hose with the regulator and the other end with the wire feed unit. Tighten the jacket nut.

7. Open bottle valve slowly. Gas bottle pressure meter (F) shows the bottle pressure.

Note!Donotusethewholecontentsofthebottle.Thebottleshouldbelledwhenthe

bottle pressure is 2 bar.

8. Open needle valve if there is one in the regulator.

9. Turn regulation screw (B) until hose pressure meter (G) shows the required ow (or pressure). When regulating ow amount, the power source should be in switched on and the gun switch pressed simultaneously.

Close bottle valve after having nished welding. If the machine will be out of use for a long time, unscrew the pressure regulation screw.

E D

2.11 MAIN SWITCH I/O

When you turn the main switch of the Kemppi FastMig™ power source into I-position, the pilot lamp closest to this switch will light up, indicating the power source is ready for welding. The equipment is returned to the position which it last carried out before the main switch was turned to zero position.

NOTE! Always start and switch o the machine with the main switch, never use the mains plug as

a switch.

2.12 OPERATION OF COOLING UNIT, FASTCOOL 10

Operation of cooling unit is controlled in such a way that pump is started when welding is started. After welding stop pump is rotating for approx. 5 min cooling the gun and the cooling liquid to ambient temperature.

Read in operation instructions for the Fastcool 10 unit the trouble situations of the liquid circulation system and protection against torch etc. damage.

2.13 HANGING

MSF 53 needs hanging frame (accessorie) for mounting, do not hang from the handle. MSF 55 and MSF 57 can be hanged from hanging kit available as an accessorie.

3. CONTROL PANELS OPERATIONS

3.1 SF 51 AND SF 54 OPERATIONS

1. 2.

3. 4. 6.5. 7.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

10.

11.9.

13.12.

Main switch, ON/OFF (1)

The wire feed unit remains in the OFF position when the power source is switched on, thus preventing start-up. ’OFF’ is shown on the display.

When the ON/OFF button is pressed for more than 1 second, the unit starts up. The unit is now ready for welding and will automatically return back to it previous position, before the power was cut o. The wire feed unit starts up also by pressing three (short) times the switch of the welding gun.

Basic settings and displays (11, 12, 2, 8)

The wire feed speed is set via potentiometer (11), the value of which is shown on display (2). The welding voltage is set via potentiometer (12), the value of which is shown on display (8). During welding, display (2) shows the actual welding current value and display (8) shows welding voltage.

When MIG dynamics adjustment is activated via button (3), the MIG dynamics value is adjusted through potentiometer (12) (see ’Adjustment of MIG dynamics’).

With electrode welding (MMA), the welding current value is set via the potentiometer, the value of which is shown on display (2). Display (8) shows the idling voltage of the power source. During welding, display (2) shows the actual welding current value and display (8) shows the welding voltage.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

When the adjustment of SETUP parameters has been conrmed with long press on button (10b), the adjustable parameter is selected via potentiometer (11), the name of which is shown on display (2). Parameter value is selected from potentiometer (12), value can be seen on display (8). (See the information on SETUP functions).

Selection of MIG operating procedure (10a)

MIG 2T: MIG welding with two-sequence procedure of welding gun start switch

1. switch pressed: welding starts

2. switch released: welding stops

MIG 4T: MIG welding with four-sequence procedure of welding gun start switch

1. switch pressed: shielding gas ow starts

2. switch released: welding starts

3. switch pressed: welding stops

4. switch released: shielding gas ow stops

Adjustment of MIG dynamics/Arc Force (3)

With MIG welding dynamics adjustment is inuenced on welding stability and spatter amount. Zero setting is recommended basic setting. Values –> min (-1...-9), softer arc for reduced spatter amount. Values –> max (1...9), harder arc for increased stability and when 100 % CO₂ shielding gas is used when welding steel.

With electrode welding Arc Force adjustment is inuenced on welding stability. Adjustment is needed for using dierent types of electrodes. Control range (-9...0) is commonly used for welding electrodes for stainless steel. Control range (0...+9) is used for harder arc characteristic to increase stability, e.g. for welding with thicker basic electrodes and using lower current value than recommendated. Factory set value (0) is a good general use for adjusting the roughness of the arc.

Gas test (5)

The gas test button opens the gas valve without activating the wire feed or power source. By default, gas ows for 20 seconds. The display shows the remaining gas ow time. The default time for gas ow can be adjusted via the right-hand potentiometer within a 10- to

60-second range. The new time setting is recorded in the memory. The gas ow can be discontinued by pressing the ON/OFF button or the start switch of the

gun.

Wire feed test (7)

When the button is released, the wire feed stops. Unit operation returns to normal approx. 3 seconds after release of the button or if the ON/OFF button is pressed briey.

Selection of liquid- /gas-cooled MIG gun (4)

Selection of liquid-cooled/gas-cooled MIG gun is activated by pressing buttons 3 and 5 simultaneously (for more than 1 second). When ‘Gas’ is shown on the display, the welding equipment will assume that a gas-cooled MIG gun has been connected. If the above buttons are pressed again, the text ’CooLEr’ appears on the display and the LED indicating liquid cooling selection lights up. In this case, the welding equipment will assume that a liquidcooled MIG gun has been connected to the equipment. When liquid cooling is selected, the liquid cooling unit will start up in connection with the next equipment start-up.

Weld data (6)

The weld data function is activated by pressing buttons 5 and 7 simultaneously. The weld data function returns the welding current and voltage values that were in use when welding was discontinued to the displays.

Selection of welding process (9)

Electrodewelding(MMA)isselectedbypressingthebuttonfor>1second.N.B.!When

electrode welding is selected, the power source, the electrode holder connected to it and the MIG gun become energised (idling voltage).

Use of remote control units (13)

Remote control unit is connected to the device by pressing button 13. The wire feed speed and welding voltage setting operations are performed via remote control. In this case, potentiometers 11 and 12 of the panel are disconnected.

3.2 SF 52 AND SF 53 OPERATIONS

1. 2.

4. 6.5. 7.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

9.3.10.

11.

14.

13.12.

15 16. 17.

Main switch, ON/OFF (1)

The wire feed unit remains in the OFF position when the power source is switched ON, thus preventing start-up. OFF is shown on the display. When the ON/OFF button is pressed for more than 1 second, the unit starts up. The unit is now ready for welding and will automatically return to previous position. The unit starts up also by pressing three times shortly the start switch of the gun.

Basic settings and displays (14, 16, 2, 8)

With MIG welding, the wire feed speed is set via potentiometer No. 14, the value of which is shown on display No. 16. The welding voltage is set via potentiometer No. 16, the value of which is shown on display No. 8. During welding, display 2 shows the actual welding current value and display 8 shows the welding voltage.

With electrode welding (MMA), the welding current value is set via the potentiometer, the value of which is shown on display No. 2. Display 8 shows the idling voltage of the power source. During welding, display 2 shows the actual welding current value and display 8 shows the welding voltage.

When MIG dynamics/electrode welding Arc force adjustment is activated via button No. 3, the value is adjusted via potentiometer No. 16 (see the information on adjustment of MIG dynamics/arc force).

With Synergic 1-MIG welding, the power value is set via potentiometer 14 and the length of the arc via potentiometer 16 (see ’1-MIG welding’).

When the adjustment of SETUP parameters has been conrmed with a long press on button 10, the adjustable parameter is selected via potentiometer No. 14, the name of which is shown on display No. 2. The parameter’s value is set via potentiometer No. 16, the value of which is shown on display No. 8 (see ’SETUP functions’).

Selection of MIG operating procedure (10)

MIG 2T: MIG welding with two-sequence procedure of welding gun start switch

1. switch pressed: welding starts

2. switch released: welding stops

MIG 4T: MIG welding with four-sequence procedure of welding gun start switch

1. switch pressed: shielding gas ow starts

2. switch released: welding starts

3. switch pressed: welding stops

4. switch released: shielding gas ow stops

Adjustment of MIG dynamics/Arc Force (3)

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

Gas test (5)

The gas test button opens the gas valve without activating the wire feed or power source. Gas ows for 20 seconds by default. The display shows the remaining gas ow time. The default time of gas ow can be adjusted via the right-hand potentiometer within a range of 10 to 60 seconds. The new time setting is recorded in the memory. The gas ow can be discontinued by pressing the ON/OFF button or the start switch of the gun.

Wire feed test (7)

The wire feed switch starts the wire feed motor without opening the gas valve and without engaging the power source. The default wire feed speed is 5 m/min. The speed can be adjusted via the right-hand potentiometer. When the button is released, the wire feed stops. Operation returns to normal approx. 3 seconds after release of the button or if the ON/OFF button is pressed briey.

Selection of liquid- /gas-cooled MIG gun (4)

Selection of liquid-cooled/gas-cooled MIG gun is activated by pressing buttons 3 and 5 simultaneously (for more than 1 second). When ’Gas’ is shown on the display, the welding equipment will assume that a gas-cooled MIG gun has been connected. If the above buttons are pressed again, the text ’CooLEr’ appears on the display and the LED indicating liquid cooling selection lights up. In this case, the welding equipment will assume that a liquidcooled MIG gun has been connected. When liquid cooling has been selected, the liquid cooling unit will start up in connection with the next equipment start-up.

Weld data (6)

The weld data function is activated by pressing buttons 5 and 7 simultaneously. The weld data function returns the welding current and voltage values to the displays that were in use when welding was discontinued.

Selection of welding process (11)

The welding process – normal MIG, 1-MIG or FR-MIG – can be chosen by the welding process selection button. In normal MIG welding wire feed speed and welding voltage is adjusted separately. In synergic 1-MIG and FR-MIG welding the welding voltage and other parametres

relatedtoweldingareoptimallyboundtoeachother!Insynergicweldingthesettingfor

power and arc lenght are adjusted. FR-MIG welding is the facility provided separately, so the function is not in every equipment.

Electrodewelding(MMA)isselectedbypressingthebuttonfor>1second.N.B.!When

electrode welding is selected, the power source, the electrode holder connected to it and the MIG gun become energised (idling voltage).

Settings selection button (17)

The settings selection button is used to choose the basic settings required. Active settings are indicated by an LED pilot lamp. Settings are performed manually via the panel potentiometers

or remotely via the remote control unit linked to the unit’s remote-control connector. If settings are chosen to be performed via the gun controller connected to the welding gun, the wire feed speed / setting for power (1-MIG) will be adjusted via the gun controller and the welding voltage/arc length (1-MIG) adjusted via panel potentiometer No. 16.

Note!Remotecontrolorgunsettingscanbechosenonlyifthecontrollerinquestionis

connected to the equipment, and in gun control the SETUP parameter ’GUN’ is position ”ON”.

Additional MIG functions (13)

Activation of additional MIG functions

Functions can be added to wire feeder by buing a specic code for it (=licence). The code can be programmed via wire feeder bus address or via panel. Instructions for programming the code via wire feeder bus address are on programming manual.

Programming from panel:

1. Go to SETUP functions by a long press on button SETUP.

2. Choose with left potentiometer parameter Code Entering (’Cod’) and adjust right potentiometer to Enter (’Ent’).

3. Press shortly on REMOTE button.

4. You can see on left display number one (1), programm the rst value of the code on right potentiometer. Programmed value can be seen on right display.

5. Choose next value programming with the potentiometer on left.

6. Programm the same value seen on left display with right potentiometer.

7. Go back to point 5, until all values of the code have been programmed.

8. Approve the code by a short press on button REMOTE.

9. If code programming is succeeded, on panel can be seen text ’Suc cEs’. If code programming failed, there is an error code on panel. (See 5. FastMig™ error codes).

10. You can remove from programming mode at any time by pressing shortly ON/OFF button (ESC function).

The selection button for additional MIG functions can be used to activate the slow start (’Creep Start’), hot start, or crater levelling (’Crater Level’) function. Further presses of the

selectionbuttoncanselectoneormoreoftheabovefunctions.N.B.!Onlytheavailable

additional functions for each method can be selected. Parameters related to these functions are set via the SETUP function (see ’SETUP functions’). The purpose of Creep Start is to facilitate the initial weld – e.g., when welding with a high wire

feed speed. The wire feed speed is kept low until the wire touches the work piece and the current begins to ow. Creep Start can be selected with normal MIG welding or with Synergic 1-MIG welding.

The purpose of the Hot Start function is to reduce initial welding errors when welding highly heat-conductive materials such as aluminium. Hot Start can be selected when using Synergic 1-MIG welding and when the 4T operating mode is selected. In this case, when the start switch of the gun is held down, a xed pre-gas time is displayed after which welding starts at the level determined by the SETUP mode’s Hot Start parameter, returning to the normal level when the gun switch is released.

Stopping is performed as with the normal 4T function. The purpose of crater levelling is to reduce welding defects caused by end cratering. The

Crater Level function can be selected when using Synergic 1-MIG welding and when the 4T operating mode is selected.

When the gun switch is pressed down in connection with termination of welding, the welding power drops to the crater-lling level selected previously. The crater lling function is discontinued by releasing the gun switch.

The values of parameters related to additional MIG functions can be changed either with the SETUP function (see ’SETUP’) or with the Quick SETUP function. Quick SETUP is activated by simultaneously pressing buttons 13 and 10. In this way, parameters related to MIG additional functions can be set.

Parameters are selected for adjustment either with button 13 or via potentiometer No. 14. The value of the parameter is set via potentiometer No. 16. The value is immediately recorded in the memory.

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

Memory functions (15)

Storage of settings

The memory functions can be used to record useful welding values in the memory. There are ten dierent memory locations: 0 … 9.

In addition to welding values (wire feed speed, welding voltage), function options such as 2T/4T, Creep Start, and Crater Level are recorded in the memory.

Storage in memory is performed as follows:

1. Press the MEMORY button twice; the SET light begins to ash if the channel is not in use. If

thechannelisinuse,thelightremainslit.N.B.!Ifthememoryisempty,presstheMEMORY

key once to get in SET mode.

2. Select the desired memory channel with the CH key.

3. Make the settings and store them in the memory by pressing the SAVE button.

4. Press the MEMORY key twice. Notice that the ON light is lit.

5. Begin welding. If you wish to change some values, the light must be switched from the ON setting to the SET

setting to enable you to select the required parameters. Press the SAVE button to complete the procedure. It is also possible to save the parameters of the current weld by pressing SET when the memory function is in OFF status (all lights o ). The channel can be cleared by pressing MEMORY and the CH button simultaneously in SET mode.

Use of stored settings

1. Press the MEMORY button.

2. Select the memory channel via the CH button.

3. Begin welding. The Ch remote function enables selection of memory channels via the selection controller

located on the gun. The function is activated by pressing buttons 17 and CH simultaneously. When the CH-remote is activated the light in remote control or in gun control starts to ash.

Synergic 1-MIG or FR-MIG welding (9, 11)

In Synergic 1-MIG welding, the optimal welding parameters for the welding wires and gas used are recorded in the unit. The welding is controlled by adjusting the welding power and arc length.

Synergic FR-MIG process is meant for root bass welding. Welding parametres and shape of short circuit responce are optimized for root bass welding.

Welding arc/programme selection:

Before commencing welding, a welding arc/programme suited to the welding wire and gas used must be chosen from the instructions on the inner surface of the MSF door.

Arc selection is activated by pressing button No. 9 for >1 second. In this case, displays 2 and 8 begin to ash and the material group is selected from the left-hand potentiometer and the welding arc/programme for the material group in question from the right potentiometer; see the enclosed table.

The selected programme is immediately recorded in the memory. To get back to normal status press ON/OFF (1) key, or Synergic PROGRAM button (9).

Use of a selected welding arc/programme:

Select the relevant welding process with the 1-MIG selection button (11). Check that the welding arc/programme corresponds to the welding wire and shield gas in use. The check is performed by briey pressing the Synergic PROGRAM button (9), after which the displays show the material group and the programme number. Consult the above-mentioned table for the wire type and gas that correspond with the programme number.

Set the desired welding power via potentiometer 14 and the arc length via potentiometer 16.

FastMig™ synergic MIG-programs

1-MIG 1-MIG Prog Wire mmMaterial Gas mixture Prog Wire mmMaterial Gas mixture

Fe-group SS-group

101 0.8 Fe Ar+18%-25%CO 102 0.9 Fe Ar+18%-25%CO 103 1.0 Fe Ar+18%-25%CO 104 1.2 Fe Ar+18%-25%CO 106 1.6 Fe Ar+18%-25%CO 111 0.8 Fe CO 112 0.9 Fe CO 113 1.0 Fe CO 114 1.2 Fe CO 116 1.6 Fe CO 121 0.8 Fe Ar+8%CO 122 0.9 Fe Ar+8%CO 123 1.0 Fe Ar+8%CO 124 1.2 Fe Ar+8%CO 126 1.6 Fe Ar+8%CO 152 0.9 FEMC Ar+18%-25%CO 154 1.2 FEMC Ar+18%-25%CO 164 1.2 FEMC CO 174 1.2 FEFC rutile Ar+18%-25%CO 184 1.2 FEFC rutile CO 194 1.2 FEFC basic Ar+18%-25%CO

² ² ² ² ²

201 0.8 SS-316 Ar+2%CO 202 0.9 SS-316 Ar+2%CO

203 1.0 SS-316 Ar+2%CO

204 1.2 SS-316 Ar+2%CO

206 1.6 SS-316 Ar+2%CO

211 0.8 SS-316 Ar+30%He+1%O

212 0.9 SS-316 Ar+30%He+1%O 213 1.0 SS-316 Ar+30%He+1%O 214 1.2 SS-316 Ar+30%He+1%O 216 1.6 SS-316 Ar+30%He+1%O 221 0.8 SS-309 Ar+2%CO 222 0.9 SS-309 Ar+2%CO 223 1.0 SS-309 Ar+2%CO 224 1.2 SS-309 Ar+2%CO 231 0.8 SS-309 Ar+30%He+1%O 232 0.9 SS-309 Ar+30%He+1%O 233 1.0 SS-309 Ar+30%He+1%O

234 1.2 SS-309 Ar+30%He+1%O

242 0.9 FC-316 Ar+18%-25%CO 244 1.2 FC-316 Ar+18%-25%CO

252 0.9 FC-316 CO 254 1.2 FC-309L Ar+18%-25%CO

² ² ² ² ²

² ² ² ²

Al-group Fe-group

303 1.0 Al-5356 Ar 802 0.9 Fe Ar+18%-25%CO 304 1.2 Al-5356 Ar 803 1.0 Fe Ar+18%-25%CO 306 1.6 Al-5356 Ar 804 1.2 Fe Ar+18%-25%CO 313 1.0 AL-4043 Ar 812 0.9 Fe CO 314 1.2 Al-4043 Ar 813 1.0 Fe CO 316 1.6 Al-4043 Ar 814 1.2 Fe CO

² ² ²

SPE-group SS-group

401 0.8 CuSi 3 Ar 822 0.9 SS-136 Ar+2%CO 402 0.9 CuSi 3 Ar 823 1.0 SS-316 Ar+2%CO 403 1.0 CuSi 3 Ar 824 1.2 SS-316 Ar+2%CO 404 1.2 CuSi 3 Ar 832 0.9 SS-316 Ar+30%He+1%O 411 0.8 CuSi 3 Ar+2% CO 412 0.9 CuSi 3 Ar+2% CO 413 1.0 CuSi 3 Ar+2% CO 421 0.8 CuAl 8 Ar 423 1.0 CuAl 8 Ar 424 1.2 CuAl 8 Ar

² ² ²

833 1.0 SS-316 Ar+30%He+1%O 834 1.2 SS-316 Ar+30%He+1%O

² ² ²

² ² ² ² ²

² ² ²

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

3.3 SETUP FUNCTIONS 10

The unit is equipped with a number of functions that can be selected. Parameters can be set via the SETUP function. The SETUP function is activated by pressing the SETUP button (10) for >1 second. The adjustable parameter is selected via the left-hand potentiometer (14), the name of which is shown on display No. 2. The value of the parameter in question is adjusted via the right-hand potentiometer (16), the value of which is shown on the display (8). The parameters and their possible values are:

Normal MIG -welding SETUP -parametres

FastMig MSF 53, 55, 57 / © Kemppi Oy / 1515

Name of parameter

Pre Gas Time Post Gas Time

Creep Start Level

Start Power Post Current Time Set Voltage Limit

Name on display

PrG 0.0...9.9 s 0,0 s Pre gas time in seconds PoG 0.1 ... 32.0 s Aut Post gas time in seconds or

CrE 10...170% 50 % Percentage of wire feed speed:

StA -9 … +9 (0) Strength of start pulse PoC -9 ... +9 0 Post current U2L 25.0 ... 48.0 V 37.0 (300)

Parameter values Factory setting Description

Synergic MIG -welding SETUP -parametres

Name of parameter

Pre Gas Time

Post Gas Time

Creep Start Level

Hot Start Level

Hot Start 2T Time

Crater Fill Start Level

Crater Fill Time

Crater Fill End Level

Start Power Post Current Time Synergic MIG Unit

Name on display

PrG 0.0...9.9 s (Syn) Pre gas time in seconds or automatically

PoG 0.0...9.9 s (Syn) Post gas time in seconds or automatically

Cre 10 ... 170 % (50 %) Percentage of wire feed speed:

Hot -50 ... 75 % (30 %) Percentage of welding power:

H2t 0.0 ... 9.9 s (1.2 s) The duration of the hot start in seconds in 2T

CrS 10 ... 250 % (30 %) The welding power at the beginning of the

CrT 0.0 ... 9.9 s (2.0 s) The duration of the crater ll stage in seconds

CrL 10 ... 250 % (30 %) The welding power at the end of the crater ll

StA -9 ... +9 (0) Strength of start pulse PoC -9 ... +9 (0) Post current Unl mm, m/

Parameter values

min, A

Factory setting Description

(m/min) In 1-MIG and WiseRoot welding, the parameter

automatically according to welding current (Aut)

10 % slowed start 100 % = no creep start function 170 % accelerated start

Maximum value for MIG voltage setting

39.0 (400)

42.0 (500)

according to synergic welding program (Syn)

10 % slowed start 100 % = no creep start function 170 % accelerated start

-50 % cold and +75 % hot

mode

crater ll stage as a percentage of the welding power preset value

(only in 2T mode)

stage as a percentage of the welding power preset value

shown in left-hand display: sheet thickness (mm), wire feed speed (m/min) or average current (A)

Cable Compensation

NOTE! In crater ll, the initial value of the welding power must be greater than the nal value,

and therefore the adjustment ranges for the initial and nal values are restricted automatically, if necessary.

Welding Level

CAL -5.0 ... 9.0

V/100 A

(1.0 V/100 A) Cable compensation (MIG)

for voltage drop

Crater Fill Start Level

Crater Fill Time

Crater Fill End Level

WiseRoot

Name of parameter

Start Time

Start Voltage Level

Name on display

FSt -9 ... +9 (0) Start time duration in WiseRoot process

FuL -30 ... +30 (0) Voltage level of the start phase.

Parameter values

Factory setting Description

(maximum is 3 seconds)

Common SETUP-parametres for MIG-processes (only SF53, SF55)

Name of parameter

Device Address Using features of PMT

Gun Gas Guard Connected

LongSystem Mode

Code Entry

PIN Code Entry

Panel Locking

Restore Factory Settings

Name on display

Add 3 or 6 (3) Wire feeder bus address Gun OFF, on (on) on = PMT gun

GG no, yES (no) yES = gas guard connected

LSy on, OFF (OFF) Choose position ‘on’ when using long

Cod ---, Ent (---) Programming extra values,

PIn ---, Ent (---) PIN code selection

LoC on, OFF (OFF) Panel lock on/o

FAC OFF, PAn, All (OFF) Restores factory settings when ’on’ is

Parameter values

Factory setting Description

OFF = other gun

no = gas guard not connected

distance interconnection cable (>40 m)

see page 18

(requires MatchPIN activation)

selected, exit SETUP mode

Each welding process has got SETUP-parameters of it’s own. For instance synergig MIG post gas time has got no eect on normal MIG post gas time.

The value of the parameter is immediately recorded in the memory. Exit SETUP mode by holding down the new SETUP button or by briey pressing the ON/OFF button.

4. OPERATIONS OF REMOTE CONTROL UNITS IN MSF WIRE FEED UNIT

R20

R63

R61

R63 R61

Setting for wire feed:

1...25 m/min Channel selection:

1...5 corresponding to settings 1, 4, 6, 8, 10 of knob

Setting for power (wire feed speed): according to wire

min. ... max.

Setting for power: 10 A...max. power of power source

MIG

MEMORY

SYNERGIC MIG

MMA

Setting for voltage: 10 V...max. voltage of power source (35...46 V)

NO OPERATION

Fine adjustment for arc length: 1...10

NO OPERATION

R10, RMT10

MIG

MEMORY

SYNERGIC MIG

MMA

R61 RMT10 remote control unit for

PMT/WS gun

Setting for wire feed:

1...25 m/min Channel selection: 1...5 corresponds in the R10 settings

1, 4, 6, 8, 10 of knob Setting for power (wire feed speed): according to wire

min. ... max.

Setting for power: 10 A...max. power of power source

Setting for wire feed:

1...25 m/min Channel selection 1...5

Setting for power (wire feed speed) according

to wire min. ... max.

(see page 16) NOTE!

RMT10 NO OPERATION

5. FASTMIG™ ERROR CODES

The existence of possible faults in the equipment is investigated in connection with each wire feed unit start-up. If a fault is detected, the fault in question will be indicated as an ’Err’ message on the panel display.

Error code examples:

Err 2: Undervoltage

The device has stopped because it has detected a mains undervoltage that disturbs welding. Check the quality of the supply network.

Err 3: Overvoltage

The device has stopped because dangerously high temporary voltage surges or a continuous over-voltage has been detected in the electric network. Check the quality of the supply network.

Err 4: Power source is overheated

The power source has overheated. The cause may be one of the following:

• Thepowersourcehasbeenusedforalongtimeatmaximumpower.

• Thecirculationofcoolingairtothepowersourceisblocked.

• Thecoolingsystemhasexperiencedafailure.

Remove any obstacle to air circulation, and wait until the power source fan has cooled down the machine.

Err 5: Water unit alarm

The water circulation is blocked. The cause may be one of the following:

• Congestionordisconnectioninthecoolingpipeline

• Insucientcoolingliquid

• Excessivecoolingliquidtemperature

Check the circulation of the cooling liquid and the air circulation of the water unit.

Err 54: No data communication from power source

The data transmission between the power source and the wire feed unit has been cut o or is defective. Check the extension lead and connections.

Err 55: Power source is busy

The communication channel is busy. The power source is being used by another wire feed unit or the programming for some other device in the channel (e.g. control panel) is in progress.

Err 61: The water unit is not found

Water unit is not connected to the equipment or there is a connection fault. Connect up the water unit or change the setting of the unit to gas-cooled, if you are using a

gas-cooled welding gun

Err 153: Overheating of liquid-cooled PMT gun

When starting to weld or during welding, the overheat protection on the liquid-cooled MIG

weldinggunhasactivated.Checkthatthereissucientliquidinthecoolingunitandthat

air is circulating freely through it. Ensure that liquid is circulating freely through the cooling hoses.

Err 154: Overloading of the wire feed motor

The welding has been interrupted because the loading of the wire feed motor has risen to a high level. The cause of this could be a blockage of the wire line. Check the wire conduit, contact tip and feed rolls.

Err 155: Warning of the wire feed unit overloading

The wire feed motor load level has risen. The cause could be dirty wire conduits or a gun cable twisted into sharp curves. Check the state of the gun and clean the wire line if necessary

Err 165: Gas guard alarm

Gas guard function has worked, because the pressure of gas has decreased. Possibly reasons: Gas is unconnected to the wire feeder. Gas has been ran out, gas hose is leaking or there is no pressure enough in the gas web. Connect the gas to the wire feeder, check gas hose and the pressure of the gas web.

Err 171: Conguration not found for the device

The equipment’s internal data transmission has been cut o. The optional features cannot be used. Turn o the machine, detach the welding gun and re-start the machine. If an error code does not appear in the display, the fault lies in the welding gun. If this error code pertains, contact maintenance.

Err 172: A wrong conguration code has been supplied

This error code appears after entering the licence code. The licence code is incorrect or an error has occurred when entering the code. Check that the licence code matches the serial number, and enter the code again.

Err 201: Use of PMT gun is prevented

You try to use the PMT welding gun, but the necessary settings have not been entered into the machine’s control panel. Select ‘PMT gun’ from the control panel SETUP menu, if you wish to use it. This fault can also occur with other guns, if the trigger contacts are bad or dirty.

Err 221: Two wire feeders connected with the same device address.

Two wire feed units have the same device address. Dene dierent addresses for the devices as follows:

1. Press any button on either control panel (except the ESC button). “Add” (Device Address) is displayed.

2. Change the device address using the right-hand control knob.

3. Return to normal status by pressing again any button on the control panel.

The machines will return to normal status within 15 seconds.

Other error codes:

The machine can show codes not listed here. In the event of an unlisted code appearing, contact an authorised Kemppi service agent and report the error code shown.

6. SERVICE, OPERATION DISTURBANCES

The amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of MSF. Careful use and preventive maintenance will help to ensure trouble-free operation.

The following maintenance operations should be carried out at least every six months: Check:

– The wear of the grooves of the feed rolls. Excessive wear of grooves causes problems in

wire feed.

– The wear of the wire guide tubes of wire feed. Badly worn feed rolls and wire guide tubes

should be discarded.

– The wire guide tube in the gun should be set as near the feed rolls as possible, but not

touching them and the wire must follow a straight line from the end of the tube to the groove of the feed roll.

– Reel brake adjustment. – Electric connections * Oxidised couplings must be cleaned * Loose couplings must be tightened

Clean dust and dirt from the equipment.

NOTE! When using compressed air, always protect your eyes with proper eye protection.

twice a year

In case of problems contact your KEMPPI dealer.

7. ORDERING NUMBERS

MSF 53 SF 51 SF 52

MSF 55 MSF 57 SF 53 SF 54

KMS 300 KMS 400 KMS 500

Cooling unit Fastcool 10 6068100 Transport unit PM500 6185291 Transport unit P 500 (MSF53) 6185265 Transport unit P 501 (MSF55, MSF57) 6185269 Transport unit PM 502 6185293

Accessories

MSF 53 hanging frame incl. KPS mounting set 6185285 MSF 55 hanging kit W001694 MSF 57 hanging kit 6185100 MSF 53 protection slides incl. KPS mounting set 6185286 Gun holder GH30 6256030 KWF 300 Sync 6263300 Gas guard GG200/300 6237406

6065300 200 mm, LED 6085100 200 mm, LED 6085200

6065500

6065700 300 mm, LED 6085300 300 mm, LED 6085400

3 ~ 400V 6053000 3 ~ 400V 6054000 3 ~ 400V 6055000

Remote control units

R10 5 m 6185409 R10 10 m 618540901 R 20 5 m 6185419 RMT 10 PMT MIG-gun 6185475

MIG -guns

PMT 25 6252514 PMT 27 3 m 6252713 PMT 27 4.5 m 6252714 PMT 32 3 m 6253213 PMT 32 4.5 m 6253214 PMT 35 3 m 6253513 PMT 35 4,5 m 6263514 PMT 42 3 m 6254213 PMT 42 4,5 m 6254214 PMT 50 3 m 6255013 PMT 50 4,5 m 6255014 PMT 30W 3 m 6253043 PMT 30W 4,5 m 6253044 PMT 42W 3 m 6254203 PMT 42W 4,5 m 6254204 PMT 52W 3 m 6255203 PMT 52W 4,5 m 6255204 WS 35 AL 1.2 mm, 6 m 6253516A12

SS 1.0 mm, 6 m 6253516S10

WS 30 W AL 1.2-1.6 mm, 6 m 6253516S10

SS 1.0 mm, 6 m 6253046S10 SS 1.2 mm, 6 m 6253046S12

WS 30 W AL 1.2 - 1.6 mm, 8 m 6253048A12

SS 1.0 mm, 8 m 6253048S10 SS 1.2 mm, 8 m 6253048S12

WS 42 W AL 1.2 - 1.6 mm, 6 m 6254206A12

SS 1.0 mm, 6 m 6254206S10 SS 1.2 mm, 6 m 6254206S12

WS 42 W AL 1.2 - 1.6 mm, 8 m 6254208A12

SS 1.0 mm, 8 m 6254208S10 SS 1.2 mm, 8 m 6254208S12

Interconnecting cables

KWF 70-1,8-GH 6260401 KMS 70-1,8-WH 6260410 KWF 70-5-GH 6260405 KWF 70-5-WH 6260407 PROMIG 2/3 70-10-GH 6260326 PROMIG 2/3 70-10-WH 6260334

8. DISPOSAL OF THE MACHINE

Donotdisposeofelectricalequipmentwithnormalwaste!

In observance of European Directive 2002/96/EC on waste electrical and electronic equipment, and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate environmentally responsible recycling facility.

The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.

9. TECHNICAL DATA

MSF 53 MSF 55 MSF 57

Operating voltage Rated power at max. current

Load capacity 40° C

Wire feed mechanism Diameter of wire feed roll Wire feed speed Filler wires

Wire spool

Gun connection Operation temperature Storage temperature Degree of protection EMC class External dimensions Weight

50 V DC 50 V DC 50 V DC 100 W 100 W 100 W

60 % ED 520 A 520 A 520 A 100 % ED 440 A 440 A 440 A

4 roll 4 roll 4 roll 32 mm 32 mm 32 mm

0 – 25 m/min 0 – 25 m/min 0 – 25 m/min ø Fe, Ss 0,6 – 1,6 mm 0,6 – 1,6 mm 0,6 – 1,6 mm ø Cored wire 0,8 – 1,6 mm 0,8 – 2,0 mm 0,8 – 2,0 mm ø Al 1,0 – 1,6 mm 1,0 – 2,4 mm 1,0 – 2,4 mm max. weight 5 kg 20 kg 20 kg max. ø 200 mm 300 mm 300 mm

Euro Euro Euro

-20...+40° C -20...+40° C -20...+40° C

-40...+60° C -40...+60° C -40...+60° C

IP23S IP23S IP23S

A A A L x W x H 510 x 200 x 310 mm 620 x 210 x 445 mm 625 x 243 x 446 mm

9,4 kg 11,1 kg 12,5 kg

10. WARRANTY POLICY

Kemppi Oy provides a warranty for products manufactured and sold by the company if defects in materials or workmanship occur. Warranty repairs are to be carried out only by an authorised Kemppi Service Agent. Packing, shipping, and insurance are at the orderer’s expense.

The warranty starts on the date of purchase. Spoken promises not included in the terms of warranty are not binding on the warrantor.

Limitations of the warranty

The following conditions are not covered under the terms of warranty: defects arising from normal wear and tear, non-compliance with operation and maintenance instructions, overloading, negligence, connection to incorrect or faulty supply voltage (including voltage surges outside equipment specications), incorrect gas pressure, anomalies or failures in the electric network, transport or storage damage, and re or damage due to forces of nature. This warranty does not cover direct or indirect travel costs, daily allowances, or accommodation related to warranty service.

The warranty does not cover welding torches and their consumables, feeder drive rolls, and feeder guide tubes.

Direct or indirect damage caused by a defective product is not covered under the warranty. The warranty becomes void if modications are made to the machine that are not approved

by the manufacturer or if non-original spare parts are used in repairs. The warranty is voided if repairs are carried out by a repair agent not authorised by Kemppi.

Undertaking warranty repairs

Warranty defects must be reported to Kemppi or an authorised Kemppi Service Agent without delay.

Before a warranty repair is undertaken, the customer must present proof of warranty or otherwise prove the validity of the warranty in writing. The proof must indicate the date of purchase and the manufacturing number of the unit to be repaired. The parts replaced under the terms of this warranty remain the property of Kemppi and must be returned to Kemppi if requested.

After a warranty repair, the warranty of the machine or equipment, repaired or replaced, shall be continued to the end of the original warranty period.

KEMPPI OY

Kempinkatu 1 PL 13 FIN-15801 LAHTI FINLAND Tel +358 3 899 11 Telefax +358 3 899 428 export@kemppi.com www.kemppi.com

Kotimaan myynti:

Tel +358 3 899 11 Telefax +358 3 734 8398 myynti.@kemppi.com

KEMPPI SVERIGE AB

Box 717 S-194 27 UPPLANDS VÄSBY SVERIGE Tel +46 8 590 783 00 Telefax +46 8 590 823 94 sales.se@kemppi.com

KEMPPI NORGE A/S

Postboks 2151, Postterminalen N-3103 TØNSBERG NORGE Tel +47 33 346000 Telefax +47 33 346010 sales.no@kemppi.com

KEMPPI DANMARK A/S

Literbuen 11 DK-2740 SKOVLUNDE DANMARK Tel +45 4494 1677 Telefax +45 4494 1536 sales.dk@kemppi.com

KEMPPI BENELUX B.V.

NL-4801 EA BREDA NEDERLAND Tel +31 765717750 Telefax +31 765716345 sales.nl@kemppi.com

KEMPPI (UK) LTD

Martti Kemppi Building Fraser Road Priory Business Park BEDFORD, MK44 3WH UNITED KINGDOM Tel +44 (0)845 6444201

Telefax +44 (0)845 6444202 sales.uk@kemppi.com

KEMPPI FRANCE S.A.S.

65 Avenue de la Couronne des Prés 78681 EPONE CEDEX FRANCE Tel +33 1 30 90 04 40 Telefax +33 1 30 90 04 45 sales.fr@kemppi.com

KEMPPI GMBH

Perchstetten 10 D-35428 LANGGÖNS DEUTSCHLAND Tel +49 6 403 7792 0 Telefax +49 6 403 779 79 74 sales.de@kemppi.com

KEMPPI SPÓŁKA Z O.O.

Ul. Borzymowska 32 03-565 WARSZAWA POLAND Tel +48 22 7816162 Telefax +48 22 7816505 info.pl@kemppi.com

KEMPPI AUSTRALIA PTY LTD

13 Cullen Place P.O. Box 5256, Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel. +61 2 9605 9500 Telefax +61 2 9605 5999 info.au@kemppi.com

OOO KEMPPI

Polkovaya str. 1, Building 6 127018 MOSCOW RUSSIA Tel +7 495 240 84 03 Telefax +7 495 240 84 07 info.ru@kemppi.com

ООО КЕМППИ

ул. Полковая 1, строение 6 127018 Москва Tel +7 495 240 84 03 Telefax +7 495 240 84 07 info.ru@kemppi.com

KEMPPI, TRADING (BEIJING) COMPANY LTD

Unit 105, 1/F, Building #1, No. 26 Xihuan South Rd., Beijing Economic-Technological Development Area (BDA), 100176 BEIJING CHINA Tel +86-10-6787 6064 +86-10-6787 1282 Telefax +86-10-6787 5259 sales.cn@kemppi.com

肯倍贸易（北京）有限公司

中国北京经济技术开发区西环南路26号

1号楼1层105室(100176)

电话：+86-10-6787 6064/1282 传真：+86-10-6787 5259

sales.cn@kemppi.com

KEMPPI INDIA PVT LTD

LAKSHMI TOWERS New No. 2/770, First Main Road, Kazura Garden, Neelankarai, CHENNAI - 600 041 TAMIL NADU Tel +91-44-4567 1200 Telefax +91-44-4567 1234 sales.india@kemppi.com

KEMPPI WELDING SOLUTIONS SDN BHD

No 12A, Jalan TP5A, Taman Perindustrian UEP, 47600 Subang Jaya, SELANGOR, MALAYSIA Tel +60 3 80207035 Telefax +60 3 80207835 sales.malaysia@kemppi.com

www.kemppi.com

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Kemppi MSF 53 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual