Kawasaki ZX6RR Racing Kit Service Manual

Specifications and Main Features

  • Model: 2005 Kawasaki Ninja ZX-6RR Racing
  • Spec for Engine:
  • Ignition Angle: 12.5 degrees BTDC at 1300 RPM
  • Type of Fuel: Racing Fuel
  • Oil Requirements: Racing Oil
  • Oil Level: Midpoint on the level gauge
  • Spec for Drive Train:
  • Overall Reduction Ratio of the Primary Drive: 1.891 (87/46)
  • Gear Types
  • Original Type A (First Gear)
  • First Output Teeth 39: 16
  • Ratio: 2.437
  • Second Output Tooth: 37: 18
  • Ratio: 2.055
  • Third Output Tooth: 31: 18
  • Ratio: 1.722
  • Forth Output Tooth: 33: 22
  • Ratio: 1.500
  • Fifth Output Tooth: 28: 21
  • Ratio: 1.333
  • Sixth Output Teeth: 27: 22
  • Ratio: 1.227

Frequently Asked Questions

  • Cylinder Head Duration:
  • Intake 320’ degrees
  • Exhaust 272’ degrees
  • Camshaft Timing:
  • Intake 105’ degrees ATDC
  • Exhaust 105’ degrees BTDC
  • Valve Clearance:
  • Intake: 0.18min
  • Exhaust: 0.28 min
  • Minimum Clearance Between Valve and Piston
  • Inlet: 0.7mm (Has to be minimum)
  • Outlet: 1.4mm (Has to be minimum)
  • Spark plugs: NGK R016-10, RO373A-10.Spark Plug Retightening Torque:
  • 13 N-m (1.3 kgfm, 113 IN ORDER LB)
  • Preventive and Remedial Maintenance:
  • Interval of Change for Engine Oil every 300km
  • Replacement of Engine Oil Filter: After 1000 km of travel.
  • Examination of Clutch Plate: After every 3 races.
  • Examination of Valve Clearance: After every 5 races.
  • Brake Fluid replacement: Once every calendar year.
  • Maintenance of Drive Chain: Once every race.

2) Frequently Asked Questions

Q: What fuel should be used in Ninja ZX-6RR Racing model?

A: It is advised that a Racing gasoline should be used in Ninja ZX-6RR Racing model.

Q: What should be the ignition timing in relation to the engine?

A: The timing for ignition is 12.5 deg BTDC low at 1300 RPM.

Q: How much mileage can an engine oil be changed?

A: The ideal distance coverage for engine oil is around three hundred kilometers.

Q: What is the recommended clearance for the valves tenders for air intake and exhaust?

A: The measurement for the air intake is 0.18 mm and for the exhaust the measurement is 0.28 mm.

Q: Is it possible to drive this racing model on public streets?

A: No, as a result of its modifications for competition the car cannot be driven on public streets or other roads.

User Manual

Kawasaki ZX6RR Racing Kit Service Manual
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