Kawasaki Vulcan 1700 Voyager ABS 2013 Owner's manual

Quick Reference Guide
A Table of Contents is included after the Foreword.
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
SAFE OPERATION j
MAINTENANCE AND ADJUSTMENT j
STORAGE j
TROUBLESHOOTING GUIDE j
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is a trademark of XM Satellite Radio Inc. registe red in the U.S.A. and in certain
other countries.
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating a nd main­tenance practices.
NOTICE
NOTICE is used to address prac­ticesnotrelatedtopersonalin­jury.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTE
NOTE indicates information that may
help or guide you in the operation or service of the vehicle.
WARNING
Engine exhaust, some of its constituents, and certain vehi­cle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc­tive harm.
NOTICE
THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OP­ERATOR AND AS A VEHICLE ONLY.
FOREWORD
Congratulations on your purchase of a new Kawasaki Motorcycle. Your new mo­torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety a nd performance.
Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its fea­tures, cap ab ilitie s, and limitations. This manual offers many safe rid ing tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi­cle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed in­formation on their Kawasaki Mot orcycle, a Service Manual is a va ilable for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains de­tailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This p ublication includes the la te st information available at the time of pr inting . However, there may be minor differences between the actual product and illustra­tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2013 Kawasaki Heavy Industries, Ltd. May 15, 2013. (1)
TABLE OF CONTENTS
SPECIFICATIONS............................... 10
Serial Number Locations .................. 14
LOCATION OF PARTS....................... 15
LOADING INFORMATION.................. 18
GENERAL INFORMATION................. 21
Meter Instruments ............................ 21
Speedometer and Tachometer ..... 22
Meter Unit Switch ......................... 23
Multifunction Meter ....................... 24
Setting Menu ................................ 30
Warning/Indicator Lights ............... 32
Service Code ................................ 35
Keys ................................................. 36
Ignition Switch/Steering Lock ........... 37
Audio System ................................... 40
Important Notice ........................... 40
Operating Precautions .................. 40
Getting Started ............................. 44
Radio Power On/Off...................... 45
Radio (FM/AM/WX BAND)............ 45
PTT (Push to Talk)........................ 66
Left Handlebar Switches .................. 67
Dimmer Switch ............................. 67
Turn Signal Switch ........................ 68
Horn Button .................................. 68
Audio Control Switches ................ 68
Right Handlebar Switches................ 68
Hazard Switch .............................. 68
Engine Stop Switch ...................... 69
Starter Button ............................... 69
Meter Unit Switch ......................... 69
Electronic Cruise Control ON/OFF
Button........................................ 69
Electronic C ruise Control Switch
(SET/- and RES/+) .................... 70
Electronic Cruise Control System .... 70
Electronic Cruise Control Indicator
Light .......................................... 71
Electronic Cruise Control Set
Indicator Light............................ 71
Electronic Cruise Control Switch
(SET/- and RES/+) .................... 72
To Set the Electronic Cruise
Control....................................... 73
To Increase the set speed ............ 74
To Decrease the set speed ........... 75
To Cancel the Electronic Cruise
Control....................................... 75
Brake Lever and Clutch Lever
Adjusters....................................... 77
Fog Light Switch............................... 78
Fuel Tank Cap .................................. 79
Fuel Tank ......................................... 80
Stand................................................ 84
Seat.................................................. 85
Tool Kit ............................................. 88
Leg Louvers ..................................... 88
Special Warning on the Use of
Fairing Pockets, Saddlebags, and
Travel Trunk.................................. 89
Fairing Pockets ................................ 91
Saddlebags ...................................... 92
Travel Trunk ..................................... 96
Accessory Socket/Connectors ......... 98
BREAK-IN ........................................... 104
HOW TO RIDE THE MOTORCYCLE .106
Starting the Engine .......................... 106
Jump Starting ................................... 109
Moving Off........................................ 112
Shifting Gears .................................. 113
Braking............................................. 115
Kawasaki Advanced
Coactive-braking Technology (K-ACT) - Anti-lock Brake System (ABS) for models equipped with
K-ACT ABS................................... 116
K-ACT ABS Indicator Light ........... 119
Stopping the Engine......................... 120
Stopping the Motorcycle in an
Emergency ................................... 121
Parking............................................. 122
Catalytic Converter........................... 123
Electronic Throttle Valve (ETV)
System.......................................... 125
SAFE OPERATION............................. 126
Safe Riding Technique ..................... 126
Daily Checks .................................... 129
Additional Considerations for High
Speed Operation .......................... 131
MAINTENANCE AND ADJUSTMENT 133
Periodic Maintenance Chart ............. 137
Engine Oil ........................................ 150
Cooling System ................................ 157
Drive Belt.......................................... 163
Spark Plugs...................................... 164
Evaporative Emission Control
System (California model only) .... 165
Valve Clearance ............................... 166
Kawasaki Clean Air System ............. 166
Air Cleaner ....................................... 167
Throttle Control System ................... 169
Idle Speed ........................................ 171
Clutch............................................... 174
Brakes.............................................. 175
Brake Light Switches........................ 180
Rear Shock Absorbers ..................... 182
Wheels ............................................. 186
Battery.............................................. 192
Headlight Beam................................ 199
Fuses ............................................... 200
General Lubrication.......................... 202
Cleaning Your Motorcycle ................ 204
Bolt and Nut Tightening.................... 210
STORAGE........................................... 213
TROUBLESHOOTING GUIDE............ 216
YOUR WARRANTY/OWNER
SATISFACTION .............................. 217
REPORTING SAFETY DEFECTS ...... 223
ENVIRONMENTAL PROTECTION ..... 224
MAINTENANCE RECORD ................. 225
LOCATION OF LABELS ..................... 229
10 SPECIFICATIONS

SPECIFICATIONS

DIMENSIONS
Overall L ength 2 560 mm (1 00.79 in.)
Overall Width 995 mm (39.17 in.)
Overall Height 1 550 mm (61.02 in.)
Wheelbase
Road Clearance 135 mm (5.31 in.)
Curb Mass:
VN1700A
VN1700B
ENGINE
Type
Displacement
Bore x Stroke 102 × 104 mm (4.02 × 4.09 in.)
Compression Ratio
Starting System
1 665 mm (65.55 in.)
402kg(886lb)
406kg(895lb)
SOHC, V-type 2-cylinder, 4-stroke, liquid-cooled
1 700 cm³ (103.7 cu in.)
9.5 : 1
Electric starter
SPECIFICATIONS 11
Cylinder Numbering Method
Firing Order
Front to rear, 1-2
2-1
Fuel System Digital fuel injection system (DFI)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing
0° BTDC @950 r/min (rpm)
(Electronically advanced) 40° BTDC @3 000 r/min (rpm)
Spark Plugs NGK ILZKAR7B11
Lubrication System Forced lubr ication (semi-dry sump)
Engine Oil:
Type
Viscosity
Capacity
API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2
SAE 10W-40
5.0 L (5.3 US qt)
Coolant Capacity 2.4 L (2.5 US qt)
TRANSMISSION
Transmission Type
Clutch Type
Driving System
6-speed, constant mesh, return shift
Wet, multi disc
Belt
12 SPECIFICATIONS
Primary Reduction Ratio
Final Redu ction Ratio
Overall Drive Ratio 2.746 @Top gear
Gear Ratio:
1st
2nd
3rd
4th
5th
6th
FRAME
Caster 30°
Trail
Tire Size:
Front
Rear
1.515 (50/33)
2.250 (72/32)
2.933 (44/15)
1.900 (38/20)
1.407 (38/27)
1.143 (32/28)
0.967 (29/30)
0.806 (29/36)
177 mm (7.0 in.)
130/90B16M/C 67H
170/70B16M/C 75H
SPECIFICATIONS 13
Rim Size:
Front
Rear
Fuel Tank Capacity 20 L (5.3 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 18 Ah
Headlight
Tail/Brake Light
J16M/C × MT3.50
J16M/C × MT4.50
12 V 60/55 W
LED
Even if one of LED (Light Emitting Diode) tail/brake lights dose not go on, consult with an authorized Kawasaki dealer.
Specifications are subject to change without notice.
14 SERIAL NUMBER LOCATIONS

Serial Number Locations

The engine and frame serial numbe rs are u se d t o re g ister the motorcycle. T hey are the only means of identifying your particular machine from others of the same model type. These serial numbers may be need ed by y o ur dealer when ordering parts. In the event of theft, the investigating authorities will require both numbers as well as the m odel type and any peculiar features of your machine that can help them id entify it.
Frame No.
A. Frame Number
Engine No.
A. Engine Number

LOCATION OF PARTS

LOCATION OF PARTS 15
1. Clutch Lever
2. Clutch Lever Adjuster
3. Front Speakers
4. Meter Unit
5. Audio Unit
6. Brake Fluid Reservoir (Front)
7. B rake Lever Adjuster
8. Front Brake Lever
9. Left Handlebar Switches
10. F airin g Pockets
11. Fog Light Switch
12. Right Handlebar Switches
13. Throttle Grip
14. Accessory Socket
15. Ignition Switch
16. Fuel Tank Cap
16 LOCATION OF PARTS
17. Headlight
18. Turn Signal Light
19. Air Cleaner Element
20. Fuse Box
21. B attery
22. Travel Trunk
23. Antenna (AM/FM)
24. Front Fork
25. Brake Disc
26. Brake Caliper
27. Leg Louver
28. Shift Pedal
29. Side Stand
30. Rear Shock Absorber
31. D rive Belt
32. Muffler
33. Saddlebag
34. Licen ce Plate Light
35. Tail/Brake Light
LOCATION OF PARTS 17
36. Passen ger ’s Seat
37. Rider’s Seat
38. Tool Kit
39. Fuel Tank
40. Spark Plugs
41. Rear Brake Light Switch
42. Rear Brake Pedal
43. Brake Fluid Reservoir (Rear)
18 LOADING INFORMATION

LOADING INFORMATION

WARNING
Incorrect loading, improper in­stallation or use of accessories, or modification of your motorcy­cle may result in an unsafe riding condition. Before you ride the motorcycle,makesureitisnot overloaded and that you have followed these instructions.
With the exception of genuine Kawasaki Parts and A ccess ories , Kawasaki has no control o ver the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle warranty. In selecting and using acces­sories, and in loading the motorcycle,
you are personally responsible for your own safety and the safety of other per­sons involved .
NOTE
Kawasaki Parts and Accessories
have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts andaccessoriesyouaddtoyour motorcycle be genuine Kawasaki components.
Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care in carrying cargo, passengers and/or in fitting of additional accessories. The following general guidelines have been
LOADING INFORMATION 19
prepared to assist you in making your determinations.
1. Any passenger should be thor­oughly familiar with motorcycle op­eration. The passenger can affect control of the motorcycle by im­proper positioning during cornering and sudden movements. It is impor­tant that the passenger sit still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.
2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or seat strap. Do not carry a passenger unless he or she is tall enough to reach the footpegs and footpegs are provided.
3. All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity. Baggage weight should also be dis­tributed equally on both sides of the motorcycle. Avoid carrying baggage that extends beyond the rear of the motorcycle.
4. Baggage should be securely at­tached. Make sure that the baggage will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
5. Do not carry heavy or bulky items on a luggage rack. They are designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.
20 LOADING INFORMATION
6. Do not install accessories or carry baggage that impairs the perfor­mance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspect of the motorcy­cle’s operation.
7. Weight attached to the handlebar or front fork will increase the mass of thesteeringassemblyandcanre­sult in an unsafe riding condition.
8. Fairings, windshields, backrests, and other large items have the ca­pability of adversely affecting stabil­ity and handling of the motorcycle, not only because of their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly
designed or installed items can re­sult in an unsafe riding condition.
9. This motorcycle was not intended to be equipped with a sidecar or to be used to tow any trailer or other vehicle. Kawasaki does not manu­facture sidecars or trailers for mo­torcycles and cannot predict the ef­fects of such accessories on han­dling or stability, but can only warn thattheeffectscanbeadverseand that Kawasaki cannot assume re­sponsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and accessories must not exceed 180 kg (397 lb).

Meter Instruments

GENERAL INFORMATION 21

GENERAL INFORMATION

A. Speedometer B. Tachometer C. Fuel Level Gau ge D. Coolant Temperature Gauge
E. Fuel Level Warning Indicator Light
F. Left Turn Signal Indicator Light G. Neutral Indicator Light H. Right Turn Signal Indicator Light
I. High Beam Indicator Light
J. Electronic Cruise Control Indicator
Light
K. Electronic Cruise Control Set
Indicator Light
L. Warning Indicator Light M. Multifunction Meter N. K-ACT ABS Indicator Light (only on
equipped model)
22 GENERAL INFOR M ATION
Speedometer and Tachometer
The speedometer needle momentar­ily deflects to the far end (and then re­turns to the zero position) when the ignition key is turned to “ON”. This checks the operation of the meter nee­dles. So if they do not operate correctly, have the function checked by an autho­rized Kawasaki dealer.
The speedometer shows the speed of the vehicle.
The tachometer shows the en­gine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone.” Engine r/min (rpm) in the red zone is above maximum rec­ommended engine speed and is also above the range for good performance.
NOTICE
Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage.
Fuel Level Gauge
The fuel level gauge shows the amount of fuel in the fuel tank. When the needle comes near the E (empty) position, refuel at the earliest oppor­tunity. When vehicle stands with Side Stand, Fuel Level Indicator Light/Fuel Level Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level.
NOTE
If the motorcycle is held horizontal
while refueling, the fuel level gauge
GENERAL INFORMATION 23
may not show the rightmost needle on the gauge.
Coolant Temperature Gauge
This gauge shows the temperature of coolant. Ordinarily, the needle should stay within the white zone. If the needle reaches the red zone, stop the engine and check the coolant level in the re­serve tank after the engine cools down.
NOTICE
Do not let the engine continue
running when the coolant tem-
perature gauge shows “H”. Pro-
longed engine operation will
result in severe engine damage
from overheating.
Meter Unit Sw itch
Meter unit switch is loc ated on the right handlebar switches. Select the
meter unit switch function by pushing the knob of the meter unit switch. ”Push the S button” means to push the knob. ”Push the MODE-A switch” means to push the knob to the left. ”Push the MODE-B switch” means to push the knob to the right.
A. Meter Unit Switch B. “S” Button C. “MODE-A” Switch D. “MODE-B” Switch E. Knob
24 GENERAL INFOR M ATION
Multifunction Meter
The multifunction meter displays the following functions: oil pressure warn­ing symbol, battery warning symbol, fuel injection warning symbol, o dome­ter, trip meters (TRIP A, TRIP B), clock, average mileage, cruising rang e and gear positions. When the ignition key is turned to “ON”, all the LCD segments are displayed for three seconds, then, depending on the m ode selected, the clock or meters operate normally.
A. Gear Position B. Odometer/Trip Meters (TRIP A, TRIP B) C. Cruising Range/Average Mileage D. Clock E. Warning Symbols Indicato r
Pushing the “MODE-A” switch shifts the display in the multifunction meter through the following two modes: cruis­ing range and average mileage.
GENERAL INFORMATION 25
A. Odometer (ODO) B. Trip Meter A (TRIP A) C. Trip Meter B (TRIP B) D. Push the “MODE-B” Switch
A. Average Mileage B. Cruising Range C. Push the “MODE-A” Switch
Pushing the “MODE-B” switch shifts the display in the multifunction meter through the following three modes: odometer, trip meter A and trip meter B.
Odometer (ODO)-
Pushthe“MODE-B”switchtodisplay
the ODO.
The ODO shows the tota l distance in
kilometers (km) or miles (mile) that the motorcycle has run. This meter cannot be reset.
26 GENERAL INFOR M ATION
NOTE
The data are maintained ev en if the
battery is disconnected. When the figures come to 999999,
the display is locked. The measurement unit of the odome-
ter can be changed by referring to the “Setting Menu” in this section.
Trip Meters (TRIP A, TRIP B) –
The trip meters show the distance in
kilometers (km) or miles (mile) trav­eled since they were last reset to zero.
TRIP A: 0.0 9999.9 TRIP B: 0.0 999.9
Push the “MODE-B” switch to display
the TRIP A o r TRIP B.
A. Trip A B. Trip B
Push the “MODE-B” switch to display
the TRIP A o r TRIP B. Push the “MODE-B” switch and hold
it there. After two seconds, the display turns
to 0.0 and then starts counting when the motorcycle is operated. The me­ter counts until it is reset.
GENERAL INFORMATION 27
NOTE
Thedataaremaintainedbytheback
-up power even if the ignition key is turned to “OFF”. When the trip meter display reaches
9999.9 (TRIP A) or 999.9 (TRIP B) while running, the meter is reset to
0.0 and continues counting. When the battery is disconnected,
the trip meter display is reset to 0.0. Themeasurementunitofthetripme-
ters can be changed by referring to the “Setting Menu” in this section.
Gear Position Indicator-
The gear position indicator shows the corresponding gear position where the transmission is shifted.
A. Gear Position Indicator
1: When the transmission is in 1st
gear, “1” is displayed.
2: When the transmission is in 2nd
gear, “2” is displayed.
3: When the transmission is in 3rd
gear, “3” is displayed.
28 GENERAL INFOR M ATION
4: When the transmission is in 4th
gear, “4” is displayed.
5:
When the transmission is in 5th gear, "5” is displayed.
OD: When the transmission is in Over
Drive gear, "OD” is displayed.
Clock -
The hour adjusting mode and minute adjusting mode can be shifted by refer­ring to the “Setting Menu” in this sec­tion.
Average Mileage (AVERAGE)-
This display shows the average mileage by numerical value, and in­dicates the average fuel consumption counted from th e start of m ea su ring to the present time.
Push the “MODE-A” switch to display
the average mileage.
NOTE
The data are maintained by backup
power even if the ignition key is turned off. The measurement unit of mileage
can be changed by referring to the “Setting Menu” item in this section. Push the “MODE-A” switch for more
than two seconds while the average mileage is displayed, and the aver­age mileage is reset to “– –. –”.
GENERAL INFORMATION 29
Cruising Range (RANGE)-
This display shows the cruising range by numerical value and indicates the cruising range from the remaining fuel in the fuel tank. This cruising range display is renewed every 10 seconds.
Pushthe“MODE-A”switchtodisplay
the cruising range.
When the fuel warning message
"FUEL" flashes in the digital meter, the cruising range value also flashes "---".
A. “---” Flashes B. “FUEL” Flashes
NOTE
The measurement unit of the cruising
range can be changed by referring to the “Setting Menu” in this section.
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