Kawasaki Vulcan 1700 Nomad ABS 2013 Owner's manual

Quick Reference Guide
A Table of Contents is included after the Foreword.
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
SAFE OPERATION j
MAINTENANCE AND ADJUSTMENT j
STORAGE j
TROUBLESHOOTING GUIDE j
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating a nd main­tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE
NOTE indicates information that may
help or guide you in the operation or service of the vehicle.
WARNING
Engine exhaust, some of its constituents, and certain vehi­cle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc­tive harm.
NOTICE
THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OP­ERATOR AND AS A VEHICLE ONLY.
FOREWORD
Congratulations on your purchase of a new Kawasaki Motorcycle. Your new mo­torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety a nd performance.
Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its fea­tures, cap ab ilitie s, and limitations. This manual offers many safe rid ing tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi­cle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed in­formation on their Kawasaki Mot orcycle, a Service Manual is a va ilable for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains de­tailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This p ublication includes the la te st information available at the time of pr inting . However, there may be minor differences between the actual product and illustra­tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2013 Kawasaki Heavy Industries, Ltd. Apr. 17, 2013 (1)
TABLE OF CONTENTS
SPECIFICATIONS............................... 10
Serial Number Locations .................. 14
LOCATION OF PARTS....................... 15
LOADING AND ACCESSORIES
INFORMATION................................ 18
GENERAL INFORMATION................. 21
Meter Instruments ............................ 21
Speedometer ................................ 22
Meter Unit Switch ......................... 22
Multifunction Meter ....................... 22
Setting Menu ................................ 29
Warning/Indicator Lights ............... 32
Service Code ................................ 35
Keys ................................................. 35
Ignition Switch/Steering Lock ........... 37
Left Handlebar Switches .................. 39
Dimmer Switch ............................. 39
Turn Signal Switch ........................ 39
Horn Button .................................. 39
Right Handlebar Switches ................ 40
Hazard Switch .............................. 40
Engine Stop Switch ...................... 40
Starter Button ............................... 41
Meter Unit Switch ......................... 41
Electronic Cruise Control ON/OFF
Button........................................ 41
Electronic C ruise Control Switch
(SET/- and RES/+) .................... 41
Electronic Cruise Control System .... 42
Electronic Cruise Control Indicator
Light .......................................... 43
Electronic Cruise Control Set
Indicator Light............................ 43
Electronic C ruise Control Switch
(SET/- and RES/+) .................... 44
To Set the Electronic Cruise
Control....................................... 44
To Increase the set speed ............ 45
To Decrease the set speed ........... 46
To Cancel the Electronic Cruise
Control....................................... 47
Brake Lever and Clutch Lever
Adjusters....................................... 49
Fuel Tank Cap .................................. 50
Fuel Tank ......................................... 51
Stand................................................ 56
Seat.................................................. 57
Tool Kit ............................................. 59
Windshield........................................ 60
Special Warning on the Use of
Saddlebags................................... 60
Saddlebags ...................................... 62
Helmet Hook .................................... 66
Electric Accessory Connectors ........ 67
BREAK-IN ........................................... 70
HOW TO RIDE THE MOTORCYCLE .72
Starting the Engine .......................... 72
Jump Starting ................................... 75
Moving Off........................................ 78
Shifting Gears .................................. 79
Braking............................................. 81
Kawasaki Advanced
Coactive-braking Technology (K-ACT) - Anti-lock Brake System (ABS) for models equipped with
K-ACT ABS................................... 82
K-ACT ABS Indicator Light ........... 85
Stopping the Engine ......................... 86
Stopping the Motorcycle in an
Emergency ................................... 87
Parking............................................. 88
Catalytic Converter........................... 89
Electronic Throttle Valve (ETV)
System.......................................... 91
SAFE OPERATION............................. 92
Safe Riding Technique ..................... 92
Daily Checks .................................... 95
Additional Considerations for High
Speed Operation .......................... 97
MAINTENANCE AND ADJUSTMENT 99
Periodic Maintenance Chart............. 104
Engine Oil ........................................ 116
Cooling System ................................ 123
Drive Belt.......................................... 129
Spark Plugs...................................... 130
Evaporative Emission Control
System (California model only) .... 131
Valve Clearance ............................... 132
Kawasaki Clean Air System ............. 132
Air Cleaner ....................................... 133
Throttle Control System ................... 135
Idle Speed ........................................ 137
Clutch............................................... 140
Brakes.............................................. 141
Brake Light Switches........................ 146
Rear Shock Absorbers ..................... 148
Wheels ............................................. 153
Battery.............................................. 159
Headlight Beam................................ 165
Fuses ............................................... 167
General Lubrication.......................... 168
Cleaning Your Motorcycle ................ 170
Bolt and Nut Tightening.................... 177
STORAGE........................................... 180
TROUBLESHOOTING GUIDE............ 183
YOUR WARRANTY/OWNER
SATISFACTION .............................. 184
REPORTING SAFETY DEFECTS ...... 190
ENVIRONMENTAL PROTECTION ..... 191
MAINTENANCE RECORD ................. 192
LOCATION OF LABELS ..................... 198
10 SPECIFICATIONS

SPECIFICATIONS

DIMENSIONS
Overall Length 2 500 mm (98.43 in.)
Overall Width 1 025 mm (40.35 in.)
Overall Height 1 465 mm (57.68 in.)
Wheelbase
Road Clearance 140 mm (5.51 in.)
Curb Mass:
VN1700C 378 kg (833 lb)
VN1700D
ENGINE
Type
Displacement
Bore x Stroke 102 × 104 mm (4.0 2 × 4.09 in.)
Compression Ratio
Fuel System
1 665 mm (65.55 in.)
382kg(842lb)
SOHC, V-type 2-cylinder, 4-stroke, liquid-cooled
1 700 cm³ (103.7 cu in.)
9.5 : 1
Electric starter
SPECIFICATIONS 11
Cylinder Numbering Method
Firing Order
Front to rear, 1-2
2-1
Fuel System Digital fuel injection system (DFI)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing
0° BTDC @950 r/min (rpm)
(Electronically adva nce d) 40° BTDC @3 000 r/min (rpm)
Spark Plug NGK ILZKAR7B11
Lubrication System Forced lubrication (semi-dry sump)
Engine Oil:
Type
Viscosity
Capacity
API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2
SAE 10W-40
5.0 L (5.3 US qt)
Coolant Capacity 2.4 L (2.5 US qt)
TRANSMISSION
Transmission Type
Clutch Type
6-speed, constant mesh, return shift
Wet, multi disc
12 SPECIFICATIONS
Driving System
Primary Reduction Ratio
Final Reduction Ratio
Overall D rive Ratio 2.746 @Top gear
Gear Ratio:
1st
2nd
3rd
4th
5th
6th
FRAME
Castor 30°
Trail
Tire Size:
Front
Rear
Belt
1.515 (50/33)
2.250 (72/32)
2.933 (44/15)
1.900 (38/20)
1.407 (38/27)
1.143 (32/28)
0.967 (29/30)
0.806 (29/36)
169 mm (6.65 in.)
130/90B16M/C 67H
170/70B16M/C 75H
SPECIFICATIONS 13
Rim Size:
Front
Rear
Fuel Tank Capacity 20 L (5.3 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 18 Ah
Headlight
Tail/Brake Light
J16M/C × MT3.50
J16M/C × MT4.50
12 V 60/55 W
LED
Even if one of LED (Light Emitting Diode) tail/brake lights dose not go on, consult with an authorized Kawasaki dealer. Specifications are subject to change without notice.
14 SERIAL NUMBER LOCATIONS

Serial Number Locations

The engine and frame serial numbe rs are u se d t o re g ister the motorcycle. T hey are the only means of identifying your particular machine from others of the same model type. These serial nu mbers may be needed by your dealer when orderin g parts. In the event of theft, the investigating authorities will require both numbers as well as the m odel type and any peculiar features of your machine that can help them id entify it.
Frame No.
A. Frame Number
Engine No.
A. Engine Number

LOCATION OF PARTS

LOCATION OF PARTS 15
1. Clutch Lever
2. Clutch Lever Adjuster
3. Clutch Fluid Reservoir
4. Front Brake Fluid Reservoir
5. Brake Lever Adjuster
6. Front Brake Lever
7. T hrot tle Grip
8. L e ft Handlebar Switches
9. Ig nition Switch/Steering Lock
10. M eter Instruments
11. Fuel Tank Cap
12. Right Handlebar S witches
16 LOCATION OF PARTS
13. Headlight
14. Turn Signal Lights
15. Air Cleaner Element
16. Fuse Box
17. B attery
18. Rear Shock Absorber
19. Tail/Brake Light
20. Licence Plate Light
21. Front Fork
22. Brake Disc
23. Brake Caliper
24. Shift Pedal
25. Side Stand
26. C oolant Reserve Tank
27. D rive Belt
28. H elmet Hook
29. Muffler
30. Saddlebag
LOCATION OF PARTS 17
31. Passen ger ’s Seat
32. Tool Kit
33. Rider’s Seat
34. Fuel Tank
35. Fuel Tank Cap
36. Spark Plugs
37. R ear B rake Light Switch
38. Rear Brake Pedal
39. Rear Brake Fluid Reservoir
18 LOADING AND ACC ESSORIES INFORMATION

LOADING AND ACCESSORIES INFORMATION

WARNING
Incorrect loading, improper in­stallation or use of accessories, or modification of your motorcy­cle may result in an unsafe riding condition. Before you ride the motorcycle,makesureitisnot overloaded and that you have followed these instructions.
With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control o ver the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle warranty. In selecting and using acces­sories, and in loading the motorcycle,
you are personally responsible for your own safety and the safety of other per­sons involved .
NOTE
Kawasaki Parts and Accessories
have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts andaccessoriesyouaddtoyour motorcycle be genuine Kawasaki components.
Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care in carrying cargo, passengers and/or in fitting of additional accessories. The following general guidelines have been
LOADING AND ACCESSORIES INFORMATION 19
prepared to assist you in making your determinations.
1. Any passenger should be thor­oughly familiar with motorcycle op­eration. The passenger can affect control of the motorcycle by im­proper positioning during cornering and sudden movements. It is impor­tant that the passenger sit still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.
2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or grab rail. Do not carry a passenger unless he or she is tall enough to reach the footpegs and footpegs are provided.
3. All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity.
Baggage weight should also be dis­tributed equally on both sides of the motorcycle. Avoid carrying baggage that extends beyond the rear of the motorcycle.
4. Baggage should be securely at­tached. Make sure that the baggage will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
5. Do not carry heavy or bulky items on a luggage rack. They are designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.
6. Do not install accessories or carry baggage that impairs the perfor­mance of the motorcycle. Make sure that you have not adversely affected any lighting components,
20 LOADING AND ACC ESSORIES INFORMATION
road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspect of the motorcy­cle’s operation.
7. Weight attached to the handlebar or front fork will increase the mass of thesteeringassemblyandcanre­sult in an unsafe riding condition.
8. Fairings, windshields, backrests, and other large items have the ca­pability of adversely affecting stabil­ity and handling of the motorcycle, not only because of their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly designed or installed items can re­sult in an unsafe riding condition.
9. This motorcy cle was n ot intended to be equipped with a sidecar or to
be used to tow any trailer or other vehicle. Kawasaki does not manu­facture sidecars or trailers for mo­torcycles and cannot predict the ef­fects of such accessories on han­dling or stability, but can only warn thattheeffectscanbeadverseand that Kawasaki cannot assume re­sponsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and accessories must not exceed 180 kg (397 lb).

Meter Instruments

A. Multifunction Meter B. K-ACT ABS Indicator Light
(only on K-ACT ABS
models) C. Speedometer D. Fuel Level Warning
Indicator Light E. Left Turn Sig nal Indicator
Light F. Neutral Indicator Light G. Right Turn Signa l Indicator
Light H. High Beam Indicator Light I. Electronic Cruise Contro l
Indicator Light J. Electronic Cruise Control
Set Indicator Light K. Warning Indicator Light
GENERAL INFORMATION 21

GENERAL INFORMATION

22 GENERAL INFORMATION
Speedometer
The speedometer needle momentar­ily deflects to the far end (and then re­turns to the zero position) when the ignition key is turned to “ON”. This checks the operation of the meter nee­dle. So if it does not operate correctly, have the function checked by an autho­rized Kawasaki dealer.
The speedometer shows the speed of the vehicle.
Meter Unit Switch
Meter unit switch is located on the right handlebar switches. Select the meter unit switch function by pushing the knob of the meter unit swit ch. “Push S button” means to push the knob. “Push the MODE-A switch” means to pushtheknobtotheleft. “Push the MODE-B switch” means to push the knob to the right.
A. Meter Unit Switch B. “S” Button C. “MODE-A” Switch D. “MODE-B” Switch E. Knob
Multifunction Meter
The multifunction meter displays the following functions: fuel gauge, oil pressure warning symbol, coolant temperature warning symbol, fuel in­jection warning symbol, odometer, trip
GENERAL INFORMATION 23
meters (TRIP A, TRIP B), clock, cruis­ing range, average mileage and gear positions. When the ignition key is turned to “ON”, all the LCD segments are displayed for three seconds, then, depending on the m ode selected, the clock or meters operate normally.
A. Fuel Gauge B. Warning Symbols Indicator C. Odometer/Trip Meters (TRIP A, TRIP B) D. Clock/Cruising Range/Average Mileage E. Gear Position
Pushing the “MODE-A” switch shifts the display in the lower digital meter through the following three modes: clock, average mileage and cruising range.
A. Clock B. Average Mileage C. Cruising Range D. Push the “MODE-A” Switch
24 GENERAL INFORMATION
Pushing the “MODE-B” switch shifts the display in the upper digital meter through the following three modes: odometer, trip meter A and trip meter B.
A. Odometer (ODO) B. Trip Meter A (TRIP A) C. Trip Meter B (TRIP B) D. Push the “MODE-B” Switch
Fuel Gauge-
The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all the seg­ments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty). When the lowest segment
and “FUEL” flash and the fuel level warning indicator light goes on, approx­imately 4.0 L (1.1 US gal) of usable fuel remain. Refuel at the earliest opportu­nity when they are displayed.
When vehicle stands with Side Stand, Fuel Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level.
A. Fuel Level Warning Indicator Light B. Flash
GENERAL INFORMATION 25
Odometer (ODO)-
Pushthe“MODE-B”switchtodisplay
the OD O .
The ODO shows the total distance in
kilometers (km) or miles (mile) that the motorcycle has run. This meter cannot be reset.
NOTE
The data are maintained even if the
battery is disconnected. When the figures come to 999999,
the display is locked. The measurement unit of the odome-
ter can be changed by referring to the “Setting Menu” in this section.
Trip Meters (TRIP A, TRIP B) –
The trip meters show the dista nc e in
kilometers (km) or miles (mile) trav­eled since the y were last reset to zero.
TRIP A: 0.0 9999.9 TRIP B: 0.0 999.9
26 GENERAL INFORMATION
Push the “MODE-B” switch to display
the TRIP A or TRIP B.
A. Trip A B. Trip B
To reset the trip meter
Push the “MODE-B” switch to display
the TRIP A or TRIP B. Push the “MODE-B” switch and hold
it there.
After two seconds, the display turns
to 0.0 and then starts counting when the motorcycle is operated. The me­ter counts until it is reset.
NOTE
The data are maintained by the back
-up power even if the ignition key is turned to “OFF”. When the trip meter display reac he s
9999.9(TRIPA)or999.9(TRIPB) while running, the meter is res et to
0.0 and continues counting. When the battery is disconnected,
the meter display is reset to 0.0. The measurement unit of the trip me-
ters can be changed by referring to the “Setting Menu” in this section.
GENERAL INFORMATION 27
Gear Position Indicator-
The gear position indicator shows the corresponding gear position where the transmission is s hifted.
1: When the transmission is in 1st
gear, “1” is displayed.
2: When the tran s mission is in 2nd
gear, “2” is displayed.
3: When the transmission is in 3rd
gear, “3” is displayed.
4: When the transmission is in 4th
gear, “4” is displayed.
5:
When the transmission is in 5th gear, "5” is displayed.
OD: When the transmission is in Over
Drive gear, "OD” is disp layed.
Clock -
The hour adjusting mode and minute adjusting mode can be shifted by refer­ring to the “Setting Menu” in this sec­tion.
Average Mileage (AVERAGE)-
This display shows the average mileage by numerical value and in­dicates the average fuel consumption counted from the start of measuring to the present time.
Pushthe“MODE-A”switchtodisplay
the average mileage.
28 GENERAL INFORMATION
NOTE
The data are maintained by backup
power even if the ignition key is turned off. The measurement unit of mileage
canbechangedbyreferringtothe “Setting Menu” item in this section. Push the “MODE-A” switch for more
than two seconds while the average mileage is displayed, and the aver­age mileage is reset to “– –. –”.
Cruising Range (RANGE)-
This display shows the cruising range
by numerical value and indicates the
cruising range from the remaining fuel in the fuel tank. This cruising range display is renewed every 10 seconds.
Push the “MODE-A” switch to display
the cruising range.
GENERAL INFORMATION 29
When the fuel warning message
"FUEL" flashes in the upper digital meter, the cruising range value also flashes "---".
A.“---”Flashes B. “FUEL” Flashes
NOTE
The measurement unit of the cruising
range can be changed by referring to the “Setting Menu” in this section.
The display range for cruising range
is 0 ~ 999.
Setting Menu
Push the “S” button for more than two
seconds.
The clock adjusting mode, distance
unit setting mode, and idle adjusting mode can be shifted by pushing the “S” button.
A. Clock A djusting Mode B. Distance Unit Setting Mode C. Idle Speed Adjusting Mode D. Push “S” Button
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