JVC LT-32A200, LT-32A200/AK Service Manual

SERVICE MANUAL
YA712<Rev.002>20097SERVICE MANUAL
LCD TELEVISION
LT-32A200/AK
HIGH DEFINITION TELEVISION
There may be multiple versions of this TV model. The TV version is identified by the letters next to the model number on the TV's Rating. (See illustration). Use the service manual that matches the version of the TV.
COPYRIGHT © 2009 Victor Company of Japan, Limited
MODEL NAME
LT-32A200
MODEL NO.
RATING LABEL (REAR)
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
VERSION
AK
COPYRIGHT © 2009 Victor Company of Japan, Limited
No.YA712<Rev.002>
2009/8
SPECIFICATION
Items Contents
Dimensions ( W × H × D ) 76.0 cm × 56.3 cm × 23.4 cm (30.0" × 22.2" × 9.3") [with stand]
76.0 cm × 51.93 cm × 11.35 cm (30.0" × 20.5" × 4.5") [without stand]
Mass 9.3 kg (20.6 lbs) [with stand]
Power Input AC120 V , 60 Hz
Power Consumption 155 W (Max)
TV RF System (Analog / Digital)
Color System (Analog) NTSC
Stereo System (Analog) BTSC (Multi Channel Sound)
Teletext System (Analog) Closed caption (T1-T4 / CC1-CC4)
TV Receiving Channels and Frequency (Analog)
TV / CATV Total Channel 191 Channels
Intermediate Frequency (Analog)
Color Sub Carrier Frequency (Analog) 3.58 MHz
LCD Panel 32" class (31.5" Diagonal) wide aspect (16 : 9) Display Pixels Horizontal : 1366 dots × Vertical : 768 dots (W-XGA)
Audio Power Output 10 W + 10 W Speaker 1.61" × 2.79", oval type × 2
Antenna Terminal (VHF/UHF, ATSC / DIGITAL CABLE IN)
Video / Audio Input [VIDEO]
Video / Audio Input [COMPONENT]
Digital Input Digital(Video/Audio) HDMI 2-row 19pin connector × 3
Audio output 500mV(rms) (-4dBs), Low impedance, RCA pin jack × 2 Digital Audio output 500 mV (rms), Coaxial × 1 Remote Control Unit RM-C2150 (AA/R6 battery × 2)
Component Video
VHF Low
VHF High
Video IF
Sound IF
S-Video Mini-DIN 4 pin × 1
1080i / 720p
480p / 480i
Analog (Audio) 500mV(rms) (-4dBs), high impedance, RCA pin jack × 2
Design & specifications are subject to change without notice.
8.8 kg (19.5 lbs) [without stand]
Analog
CCIR (M)
Digital
ATSC terrestrial / Digital cable
02 ch - 06 ch : 54 MHz - 88 MHz 07 ch - 13 ch : 174 MHz - 216 MHz
UHF
14 ch - 69 ch : 470 MHz - 806 MHz
CATV
54 MHz - 804 MHz Low Band : 02 - 06 High Band : 07 - 13 Mid Band : 14 - 22 Super Band : 23 - 36 Hyper Band : 37 - 64 Ultra Band : 65 - 94, 100 - 135 Sub Mid Band : 01, 96 - 99
45.75 MHz
41.25 MHz (4.5 MHz)
F-type connector, 75 unbalanced, coaxial × 1
Y: 1 V (p-p), Positive (Negative sync.), 75
C: 0.286V (p-p) (Burst signal), 75 Video 1 V (p-p), Positive (Negative sync.), 75 , RCA pin jack × 1 Audio 500 mV (rms), High impedance, RCA pin jack × 2
RCA pin jack × 3
Y : 1 V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75
Pb/Pr : ±0.35V(p-p), 75
Y : 1 V (p-p), Positive (Negative sync.), 75
Cb/Cr : 0.7V(p-p), 75 Audio 500 mV (rms), High impedance, RCA pin jack × 2
(Digital-input terminal is not compatible with picture signals of personal computer)
Video: Supported format: 1080i / 720p / 480p / 480i
Audio: 2ch L-PCM, 32 / 44.1 / 48 KHz, 16 / 20 / 24 bit
1-2 (No.YA712<Rev.002>)
SECTION 1
PRECAUTION
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components
having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(6) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
GOOD EARTH GROUND
1500 10W
PLACE THIS PROBE ON EACH EXPOSED ME TAL PAR T
(No.YA712<Rev.002>)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 HOW TO IDENTIFY THE TRANS INVERTER
When you replace one of the below Trans Inverters on INVERT­ER PWB, please replace with the one that has same parts num­ber. For the part FU-LTZ3PZDAR007, in addition to the lot number, the letter “DARFON 7609A” is printed on the bottom of the part. For the part FU-LTZ3PZ0XB009, in addition to the lot number, the letter ”3PZ0XB009 JS HVT-153” is printed on the bottom of the part. Do not mix different parts number’s Trans Inverter.
Part No.: FU-LTZ3PZDAR007
DARFON 7609A”
Lot No. Stamp
2.2 STANDARD NOTES FOR SERVICING
2.2.1 CIRCUIT BOARD INDICATIONS
(1) The output pin of the 3 pin Regulator ICs is indicated as
shown.
Part No.: FU-LTZ3PZ0XB009
3PZ0XB009 JS HVT-153”
Lot No. Stamp
2.2.2 PB (LEAD) FREE SOLDER Pb free mark will be found on PCBs which use Pb free solder. (Refer to figure.) For PCBs with Pb free mark, be sure to use Pb free solder. For PCBs without Pb free mark, use standard solder.
Pb free mark
Top View
Bottom View
Input
Out
(2) For other ICs, pin 1 and every fifth pin are indicated as
shown.
In
5
Pin 1
10
(3) The 1st pin of every male connector is indicated as shown.
Pin 1
1-4 (No.YA712<Rev.002>)
2.2.3 HOW TO REMOVE / INSTALL FLAT PACK-IC
2.2.3.1 REMOVAL
WITH HOT-AIR FLAT PACK-IC DESOLDERING MACHINE:
(1) Prepare the hot-air flat pack-IC desoldering machine,
then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig.2-1)
Fig.2-1
(2) Remove the flat pack-IC with tweezers while applying
the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the PWB;
when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig.2-6)
(4) Release the flat pack-IC from the PWB using tweezers.
(Fig.2-6)
CAUTION:
(1) The Flat Pack-IC shape may differ by models. Use an
appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
(2) Do not supply hot air to the chip parts around the flat
pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig.2-2)
(3) The flat pack-IC on the PWB is affixed with glue, so be
careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
WITH SOLDERING IRON:
(1) Using desoldering braid, remove the solder from all pins
of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig.2-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig.2-3
(2) Lift each lead of the flat pack-IC upward one by one,
using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig.2-4)
Sharp Pin
Fine Tip Soldering Iron
Fig.2-4
(3) Bottom of the flat pack-IC is fixed with glue to the PWB;
when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig.2-6)
(4) Release the flat pack-IC from the PWB using tweezers.
(Fig.2-6)
CBA
Masking Tape
Tweezers
Fig.2-2
Hot-air Flat Pack-IC Desoldering Machine
Flat Pack-IC
(No.YA712<Rev.002>)1-5
WITH IRON WIRE:
(1) Using desoldering braid, remove the solder from all pins
of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig.2-3)
(2) Affix the wire to a workbench or solid mounting point, as
shown in Fig.2-5.
(3) While heating the pins using a fine tip soldering iron or
hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the PWB contact pads as shown in Fig.2-5.
(4) Bottom of the flat pack-IC is fixed with glue to the PWB;
when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig.2-6)
(5) Release the flat pack-IC from the PWB using tweezers.
(Fig.2-6)
NOTE:
When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the PWB, handle it gently because it may be damaged if force is applied.
2.2.3.2 INSTALLATION
(1) Using desoldering braid, remove the solder from the foil of
each pin of the flat pack-IC on the PWB so you can install a replacement flat pack-IC more easily.
(2) The z mark on the flat pack-IC indicates pin 1. (See Fig.2-
7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig.2-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none of the
pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
To Solid Mounting Point
CBA
Fig.2-5
Hot Air Blower
Iron Wire
Soldering Iron
Fine Tip Soldering Iron
or
Fig.2-7
Presolder
Flat Pack-IC
CBA
Fig.2-8
Tweezers
Fig.2-6
1-6 (No.YA712<Rev.002>)
Flat Pack-IC
2.2.4 INSTRUCTIONS FOR HANDLING SEMI­CONDUCTORS
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
2.2.4.1 Ground for Human Body
Be sure to wear a grounding band (1M) that is properly
grounded to remove any static electricity that may be charged on the body.
2.2.4.2 Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper
grounding (1M) on the workbench or other surface, where the
semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<I
ncorrec
t
>
<
C
orrec
1M
CBA
t
>
CBA
Grounding Band
1M
Conductive Sheet or Copper Plate
(No.YA712<Rev.002>)1-7
SECTION 3
DISASSEMBLY
3.1 Disassembly Flowchart
This flowchart indicates the disassembly steps for the cabinet parts, and the CBA in order to gain access to item(s) to be ser­viced. When reassembling, follow the steps in reverse order. Bend, route and dress the cables as they were.
[1] Stand
Assembly
[10] Junction CBA
3.2 Disassembly Method
[2] Rear Cabinet
[3] Inverter CBA
[4] Jack CBA
[5] Power Supply CBA
[6] Jack Holder
[7] Digital Main CBA Unit
[13] LCD Module Assembly
[14] Front Cabinet
[8] Speaker Holder (L,R)
[9] Speaker(s)
[11] IR Sensor CBA
[12] Function CBA
Removal
Step/
Loc.
No.
Part
Remove/*Unhook/
Fig.
No.
Unlock/Release/
Unplug/Unclamp/
Note
Desolder
Stand
[1]
[2]
Assembly
Rear Cabinet
D1 4(S-1) ---
D1 13(S-2), 2(S-3), 3(S-4) ---
6(S-5), *CN1001,
[3]
Inverter CBA
D2
*CN1003, *CN1050,
D4
*CN1100, *CN1150,
---
*CN1200, *CN1900
Removal
Step/
Loc.
No.
Part
Remove/*Unhook/
Fig.
No.
Unlock/Release/
Unplug/Unclamp/
Desolder
Digital Main
[7]
CBA UnitD2D4
4(S-9), 2(S-10), 4(S-11), *CN3902, Shield Box
Speaker
[8]
Holder
D3 *Hook ---
(L,R)
[9] Speaker(s) D3 8(S-12) ---
[10]
[11]
[12]
Junction CBA
IR Sensor CBA
Function CBA
D3
Desolder ---
D4
D3
2(S-13), *CL103C ---
D4
D3
2(S-14) ---
D4
LCD
[13]
Module
D3 (S-15) ---
Assembly
Front
[14]
Cabinet
D3 --------------- ---
(1) (2) (3) (4) (5)
NOTE;
(1) Order of steps in procedure. When reassembling, follow
the steps in reverse order. These numbers are also used
as the Identification (location) No. of parts in figures. (2) Parts to be removed or installed. (3) Fig. No. showing procedure of part location (4) Identification of parts to be removed, unhooked, un-
locked, released, unplugged, unclamped, or desoldered.
P = Spring, L = Locking Tab, S = Screw, H = Hex Screw,
CN = Connector * = Unhook, Unlock, Release, Unplug,
or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two
Locking Tabs (L-2) (5) Refer to the following "Reference Notes in the Table."
Note
---
[4] Jack CBA
Power
[5]
Supply CBA
D2
2(S-6), *CL701B ---
D4
7(S-7), *CN101,
D2
*CN301, *CN302,
D4
*CN801, *CN802
[6] Jack Holder D2 2(S-8) ---
1-8 (No.YA712<Rev.002>)
---
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