JVC KW-R510xx, KW-R515U, KW-R710xx Service manual

SERVICE MANUAL

MA578<Rev.002>20149SERVICE MANUAL

KW-R510E, KW-R510EE, KW-R510EN, KW-R510EU, KW-R510EY, KW-R510U, KW-R510UT, KW-R515U, KW-R710E, KW-R710EN, KW-R710EY, KW-R710J, KW-R710U, KW-R710UT

CD RECEIVER

Sleeve assy (LV22876-001A)

Screw (QYSDSP5008ZA) x8

DC cord (QAM1329-001)

Screw (QYSSSP5008ZA) x8

Lead free solder used in the board (material: Sn-Ag-Cu, melting point: 219 Centigrade)

Lead free solder used in the board (material: Sn-Cu, melting point: 230 Centigrade)

DC cord (QAM1345-003)

Remocon unit (RM-RK52C)

(LV45516-001A) x2 (GE20366-001A)

Trim plateLever

No.MA578<Rev.002>

2014/9

SPECIFICATION

For US

TUNER

FM Frequency Range 87.9 MHz to 107.9 MHz (200 kHz step)

87.5 MHz to 108.0 MHz (50 kHz step)

Channel Space Selection 50 kHz/200 kHz

Usable Sensitivity (S/N = 26 dB) 8.2 dBf (0.71 µV/75 Ω) Quieting Sensitivity(DIN S/N = 46 dB) 17.2 dBf (2.0 µV/75 Ω)

Frequency Response (±3 dB) 30 Hz to 15 kHz Signal-to-Noise Ratio (MONO) 64 dB Stereo Separation (1 kHz) 40 dB

AM Frequency Range 530 kHz to 1 700 kHz (10 kHz step)

531 kHz to 1 611 kHz (9 kHz step)

Channel Space Selection 9 kHz/10 kHz

Usable Sensitivity (S/N = 20 dB) 29 dBµ (28.2 µV)

CD player

Laser Diode GaAIAs Digital Filter (D/A) 8 times over sampling Spindle Speed 500 rpm - 200 rpm (CLV) Wow & Flutter Below measurable limit Frequency Response (±1 dB) 20 Hz - 20 kHz Total Harmonic Distortion (1 kHz) 0.01% Signal-to-Noise Ratio (1 kHz) 105 dB Dynamic Range 90 dB Channel Separation 85 dB MP3 Decode Compliant with MPEG-1/2 Audio Layer-3 WMA Decode Compliant with Windows Media Audio

USB

USB Standard USB 1.1, USB 2.0 (Full speed) Compatible Devices Mass storage class File System FAT12/ 16/ 32 Maximum Supply Current DC 5 V 1 A MP3 Decode Compliant with MPEG-1/2 Audio Layer-3 WMA Decode Compliant with Windows Media Audio WAV Decode Linear-PCM

Auxiliary

Frequency Response (±3 dB) 20 Hz - 20 kHz Input Maximum Voltage 1 200 mV

Input Impedance 30 kΩ

Audio

Maximum Output Power 50 W × 4 Full Bandwidth Power(at less than 1 % THD) 22 W × 4 Speaker Impedance 4 Ω - 8 Ω Preout Level/Load (CD) 2 500 mV/10 kΩ load Preout Impedance ≤ 600 Ω

General

Operating Voltage (10.5 V - 16 V allowable) 14.4 V Maximum Current Consumption 10A

Operating Temperature Range 0°C to + 40°C Installation Size (W × H × D) 180 mm × 100 mm × 158 mm (7-1/8" × 4" × 6-1/4")

Weight 1.25 kg (2.75 lbs)

• Subject to change without notice.

(No.MA578<Rev.002>)2/23

For Europe

TUNER

FM Frequency Range 87.5 MHz to 108.0 MHz (50 kHz step)

Usable Sensitivity (S/N = 26 dB) 0.71 µV/75 Ω Quieting Sensitivity(DIN S/N = 46 dB) 2.0 µV/75 Ω

Frequency Response (±3 dB) 30 Hz to 15 kHz Signal-to-Noise Ratio (MONO) 64 dB Stereo Separation (1 kHz) 40 dB

AM Frequency Range MW : 531 kHz to 1 611 kHz (9 kHz step)

LW : 153 kHz to 279 kHz (9 kHz step)

Usable Sensitivity (S/N = 20 dB) MW : 28.2 µV

LW : 50 µV

CD player

Laser Diode GaAIAs Digital Filter 8 times over sampling Spindle Speed 500 rpm - 200 rpm (CLV) Wow & Flutter Below measurable limit Frequency Response (±1 dB) 20 Hz - 20 kHz Total Harmonic Distortion (1 kHz) 0.01% Signal-to-Noise Ratio (1 kHz) 105 dB Dynamic Range 90 dB Channel Separation 85 dB MP3 Decode Compliant with MPEG-1/2 Audio Layer-3 WMA Decode Compliant with Windows Media Audio

USB

Auxiliary

Frequency Response (±3 dB) 20 Hz - 20 kHz Input Maximum Voltage 1 200 mV

Input Impedance 30 kΩ

Audio

Maximum Output Power 50 W × 4 Output Power (DIN 45324, +B = 14.4 V) 30 W × 4 Speaker Impedance 4 Ω - 8 Ω Preout Level/Load (CD) 2 500 mV/10 kΩ load Preout Impedance ≤ 600 Ω

General

Operating Voltage 14.4 V (10.5 V - 16 V allowable) Maximum Current Consumption 10A

Operating Temperature Range 0°C to + 40°C Installation Size (W × H × D) 182 mm × 112 mm × 158 mm

Weight 1.5 kg

• Subject to change without notice.

(No.MA578<Rev.002>)3/23

SPECIFICATION

For ASIA

TUNER

FM Frequency Range 87.5 MHz to 108.0 MHz (50 kHz step)

Usable Sensitivity (S/N = 26 dB) 8.2 dBf (0.71 µV/75 Ω) Quieting Sensitivity(DIN S/N = 46 dB) 17.2 dBf (2.0 µV/75 Ω)

Frequency Response (±3 dB) 30 Hz to 15 kHz Signal-to-Noise Ratio (MONO) 64 dB Stereo Separation (1 kHz) 40 dB

AM Frequency Range Band 1 (MW): 531 kHz to 1 611 kHz (9 kHz step)

Band 2 (SW1): 2 940 kHz to 7 735 kHz (5 kHz step) Band 3 (SW2): 9 500 kHz to 10 135 kHz (5 kHz step), 11 580 kHz to 18 135 kHz (5 kHz step)

Channel Space Selection Band 1: 9 kHz

Band 2/3: 5 kHz

Usable Sensitivity (S/N = 20 dB) MW: 29 dBµ (28.2 µV)

SW: 30 dBµ (32 µV)

CD player

USB

Auxiliary

Frequency Response (±3 dB) 20 Hz - 20 kHz Input Maximum Voltage 1 200 mV

Input Impedance 30 kΩ

Audio

Maximum Output Power 50 W × 4 Full Bandwidth Power(at less than 1 % THD) 22 W × 4 Speaker Impedance 4 Ω - 8 Ω Preout Level/Load (CD) 2 500 mV/10 kΩ load Preout Impedance ≤ 600 Ω

General

Operating Voltage (10.5 V - 16 V allowable) 14.4 V Maximum Current Consumption 10A

Operating Temperature Range 0°C to + 40°C Installation Size (W × H × D) 180 mm × 100 mm × 158 mm

Weight 1.5 kg

• Subject to change without notice.

(No.MA578<Rev.002>)4/23

SECTION 1

PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and

many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.

(2) Alterations of the design or circuitry of the product should

not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

(3) Many electrical and mechanical parts in the products have

special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.

(4) The leads in the products are routed and dressed with ties,

clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling.

(5) Leakage shock hazard testing

After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.

• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).

• Alternate check method Plug the AC line cord directly into the AC outlet. Use an

AC voltmeter having, 1,000Ω per volt or more sensitivity in the following manner. Connect a 1,500Ω 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-

posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC

voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).

AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)

0.15 F AC TYPE

Place this probe on

1500 10W

Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to

meet international safety standards.

(2) It is the legal responsibility of the repairer to ensure that

these safety standards are maintained.

(3) Repairs must be made in accordance with the relevant

safety standards.

(4) It is essential that safety critical components are replaced

by approved parts.

(5) If mains voltage selector is provided, check setting for local

voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)

1.5 Remote control

The Lithium battery is in danger of explosion if replaced incorrectly. Replace it only with the same or equivalent type.

each exposed metal part.

(No.MA578<Rev.002>)5/23

1.6 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.6.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.7 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.8 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land sections before the card wire is disconnected from the connector on the servo board. (If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.

SOLDER

(No.MA578<Rev.002>)6/23

1.9 Important for laser products

1.CLASS 1 LASER PRODUCT

2.CAUTION :

(For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments.

3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.

4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able to function.

6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.

Please use enough caution not to

see the beam directly or touch it

in case of an adjustment or operation

check.

(No.MA578<Rev.002>)7/23

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1 How to repair a fuse pattern

2.1.1 Purpose of fuse pattern

In order to prevent serious damage on the circuit, fuse pattern is prepared on the GND line of RCA Terminal. This damage may take due to improper part replacement with a external equipment via RCA line.

2.1.2 Repair Procedure

(1) Check the shorted circuit at the meltdown point.

Need to clean up if the shorted circuit or carbonization happen at the fuse pattern. (2) Add following parts on the fuse pattern. (3) Check output level.

Meltdown point

Parts Number SPEC

F53-0513-08 4A

2.1.3 After finished repair

Due to improper part replacement, this meltdown occurs. Thus please notice following information when the unit is return to your customer. Things to be checked before installing the unit.

(1) Check the GND line of external amplifier or other equipment which must connect properly. (2) Check whether the GND line is not short-circuited with the battery terminal. (do not short-circuit these lines)

2.2 MICROCOMPUTER’S TERMINAL DESCRIPTION

IC701 (R5S726A0D216FP) on MAIN PWB ASSY

Pin No. Pin Name I/O Application Processing / Operation / De-

scription

1 LCD_INH O LCD Reset L: Reset ON / H: Reset OFF

2 BT_RST O BT Reset Output (For BT model) L: Reset ON / H: Reset OFF

2 NC O No Use (For non BT model) keep L output setting

3 PVcc - Power supply for I/O circuits

4 NRST O LSI Reset Signal (L: Reset) L: Reset ON / H: Reset OFF

5Vss -GND

6 PON_PANEL O Supply Control to Panel L: ON / H: OFF (within

11minutes after Acc OFF: L / >11minutes after Acc OFF: H)

7 DC_ERR2 I Detect DC Clip (for ST Power Amp IC) L: DC Error ON / H: DC Error

OFF

8 PWIC_MUTE O Muting Output for Power Amp IC L: Mute ON / H: Mute OFF

9 LCD_CE O LCD Driver IC Chip Enable Output (for LCD Model)

10 Vss - GND

11 LCD_CLK O LCD CLK Output

12 Vcc - Power supply

(No.MA578<Rev.002>)8/23

Pin No. Pin Name I/O Application Processing / Operation / De-

scription

13 RGB_CLK O I2C Clock Output for RGB Driver (For RGB Model)

13 NC O No Use (for non RGB model)

13 PCB_TEST_MODE_RXI PCB Test Mode RX

14 LCD_DATA_OUT O LCD DATA Output (for LCD Model)

14 LCD_RGB_DATA_OUTO LCD and RGB DATA Output (for RGB Model)

14 PCB_TEST_MODE_TXO PCB Test Mode TX

15 DEBUG_1B O For Debug

16 PVcc - Power supply for I/O circuits

17 BT_SYS_DATA I BT Data Input (For BT model only)

17 NC O No Use (for non BT model)

18 Vss - GND

19 BT_BT_DATA O BT Data Output (For BT model only)

19 NC O No Use (for non BT model)

20 Vcc - Power supply

21 DEBUG_1A O For Debug

21 SXM_PWR O Power Supply for SXM (For SXM model only) L: PWR Off / H: PWR On

22 SXM_RxD I SXM Data Input (For SXM model only)

22 NC O No Use (for non SXM model)

23 DEBUG_1C O For Debug

23 SXM_TxD O SXM Data Output (For SXM model only)

24 PWIC_STBY O Output to Power On Power Amp IC L: Standby / H: Play

25 PON_USB O Enable Output for High Side Switch L: HisideSW OFF / H: HisideSW

26 PON_DCDC6V O Enable Output for DC-DC Regulator

27 PSW I CD Mecha Position Setting SW (Reset Switch)

28 PVcc - Power supply for I/O circuits

29 FREQ_SEL O Frequency Select Pulse: Power On / L: Power Off

30 Vss - GND

31 ENC2 I Volume Encoder Pulse Input 2

32 ENC1 I Volume Encoder Pulse Input 1

33 REMO I Remocon Input L (Pulse): Remote control data /

H: Standby

34 LCD_DATA_IN I LCD DATA Intput (for LCD Model)

35 SW1 I CD Mecha SW1

35 DEBUG_2A O For Debug

36 PVcc - Power supply for I/O circuits

37 CKIO O No Use (System Clock Output to External Devices [for LCD

Model])

38 Vss - GND

39 RESET I Reset Input

40 Vss - GND

41 PLLVcc - Power supply for PLL

42 PAN_DET I Panel Detection input L: Panel Attached / H: Panel De-

tached

(No.MA578<Rev.002>)9/23

Pin No. Pin Name I/O Application Processing / Operation / De-

scription

42 NC I No Use (for non detachable model)

43 Vcc - Power supply

44 EXTAL I High Speed Clock 12MHz

45 XTAL O High Speed Clock 12MHz

46 Vss - GND

47 Vss - GND

48 PVcc - Power supply for I/O circuits

49 D-0 I/O USB Data- 0

50 D+0 I/O USB Data+ 0

51 ASEMD I ASE Mode Select Pin

52 STEERING_REMO1 I OE Remote In 1 (for DOP models)

52 NC I No Use (For KWD Model)

53 STEERING_REMO2 I OE Remote In 2 (for DOP models)

53 NC I No Use (For KWD Model)

54 STAGE2 I Model Selecting Input 2

55 STAGE1 I Model Selecting Input 1

56 TEL_MUTE I Tel Mute Detection Input (for JVC Model)

56 LINE_MUTE I Line Mute Detection Input (For KWD Model)

56 NC I No Use (For non support Tel mute model)

57 DC_ERR1 I Detect DC Offset Error from EVOL IC L:DC Error ON / H:DC Error

OFF

58 Avss - GND

59 Avcc - Power Supply

60 Avref - Reference Power Supply

61 TRST I Debugging Interface. Reset Input.

62 ASEBRKAK/ASEBRK I/O Emulator Break Mode Acknoledge/Break Input

63 TDO O Debugging Interface. Serial Output for Instructions and Data

64 TDI I Debugging Interface. Serial Input for Instructions and Data

65 TMS I Debugging Interface. Test Mode Select Signal Input.

66 TCK I Debugging Interface. Test Clock Input.

67 NC O No Use

68 NC I No Use

69 PVcc - Power supply for I/O circuits

70 SPBCLK O FLASH SPI Multi I/O Bus Clock output

71 Vss - GND

72 SPBSSL O FLASH SPI Multi I/O Bus Slave Select Output

73 SPBIO0 I/O FLASH SPI Multi I/O Bus I/O Data 0

74 SPBIO1 I/O FLASH SPI Multi I/O Bus I/O Data 1

75 SPBIO2 I/O FLASH SPI Multi I/O Bus I/O Data 2

76 Vss - GND

77 SPBIO3 I/O FLASH SPI Multi I/O Bus I/O Data 3

78 Vcc - Power supply

79 MD_CLK I Clock Mode Set (Power ON Reset) EXTAL Pin Input Clock

Ranges from 10 to 12 MHz

80 MD_BOOT I BOOT Mode Set L: Boot mode 0 / H: Boot mode 1

(No.MA578<Rev.002>)10/23

Pin No. Pin Name I/O Application Processing / Operation / De-

scription

81 DRV_MUTE O Motor Driver Mute Control Signal L: Output OFF (mute)/ H: Output

ON (not mute)

81 DEBUG_2C O For Debug

82 PVcc - Power supply for I/O circuits

83 REG2-1 O Control Output for CTRL2 from regulator IC

84 Vss - GND

85 BT_MUTE I BT Mute L: Mute OFF / H: Mute ON

85 NC O No Use (For non BT model) keep L output setting

86 Vcc - Power supply

87 REG1-1 O Control Output for CTRL1 from regulator IC

88 REG1-2 O Control Output for CTRL1 from regulator IC

89 REG2-2 O Control Output for CTRL2 from regulator IC

90 MUTE O Muting Output for Evol & Line Out L: Mute ON / H: Mute OFF

91 SCL_EVOL I/O I2C Clock 240kHz for E-Vol

91 SCL_EP I/O I2C Clock 240kHz for E2PROM

91 SCL_TU I/O I2C Clock 240kHz for Tuner

92 SDA_EVOL I/O I2C Data for E-Vol

92 SDA_EP I/O I2C Data for E2PROM

92 SDA_TU I/O I2C Data for Tuner

93 IPOD_SCL O iPod Authentication IC I2C Clock Clock speed 23kHz

93 NC O No Use (For non-iPod Model)

94 IPOD_SDA O iPod Authentication IC I2C Data

94 NC O No Use (For non-iPod Model)

95 NC O No Use

96 ILM_SW O Enable Output for ILL 11V L: ILM SW OFF / H: ILM SW ON

97 CD_DSP_SW O CD DSP Switch L: Other sources / H: CD USB

SD source

98 DIM_IN I Dimmer Control Input (for JVC Model) L: Dimmer Detect ON / H: Dim-

mer Detect OFF

98 NC O No Use (For KWD Model) keep L output setting

99 PS1 I Power Save 1 (ACC Detection) L: Acc ON / H: Acc OFF

100 Vss - GND

101 PVcc - Power supply for I/O circuits

102 PS2 I Power Save 2 (BU Detection) L: Battery ON / H: Battery OFF

103 BCLK I Servo DSP Data Bit Clock

104 LRCK I Servo DSP Data Word Clock

105 SRDATA I Servo DSP Data Input

106 SRDATIN O Servo DSP Data Output

107 Vss - GND

108 MCLK O Microcontroller Command Clock Signal

109 Vcc - Power supply

110 MDATA O Microcontroller Command Data Signal

111 MLD O Microcontroller Command Load Signal

112 PVcc - Power supply for I/O circuits

113 STAT I DSP Status Signal

114 Vss - GND

(No.MA578<Rev.002>)11/23

Pin No. Pin Name I/O Application Processing / Operation / De-

scription

115 DRV_CNT O Loading Motor Control Output

116 BEEP O Output for Beep Tone Generator H(Pulse): BEEP / L: OFF

117 DRV_Lo/Ej O Loading Motor Control Output

118 PCB_TEST_MODE I PCB Test Mode Switch L: Normal Mode / H: Check

Mode (After Reset software need to check the pin input. If detect high it should enter Serial Number mode)

119 SW2 I CD Mecha SW2

119 DEBUG_2B O For Debug

119 Field Test 2 O RDS data log output (standby for field test)

120 BLKCK I Sub-Code Block Clock Signal

120 Field Test 1 O RDS data log output (standby for field test)

SECTION 3

DISASSEMBLY

3.1 Main body

3.1.1 Removing the SW PWB (See Fig.1 and 2)

(1) Disengage the 8 hooks, and remove the Front chassis.

(See Fig.1)

HOOK HOOK

HOOK

Fig.1

(2) Remove the Volume knob.

Remove the 14 screws A, a

(3)

(See Fig.

remove the SW PWB.

FRONT CHASSIS

HOOK

3.1.2 Removing the Main PWB (See Fig.3 to 6)

(1)

Remove the 1 screw B and 2 screws C. (See Fig.

Fig.3 (2) Remove the 2 screws D. (See Fig.4) (3) Disengage the 3 hooks, and remove the Bottom cover.

(See Fig.4)

HOOK

Fig.2

BOTTOM COVER

Fig.4

SW PWB

(No.MA578<Rev.002>)12/23

(4) Disconnect the FFC wire from connector CN1. (See Fig.5)

CN1

Fig.5

(5) Disengage the 2 hooks, and remove the Main PWB.

(See Fig.6)

3.1.3 Removing the CD mechanism (See Fig.7)

(1) Remove the 1 screw E.(See Fig.7)

Fig.7

(2) Remove the 2 screws F, and remove the CD mechanism.

(See Fig.8)

CD MECHANISM

MAIN PWB HOOK

Fig.6

Fig.8

(No.MA578<Rev.002>)13/23

3.2 CD mechanism

• NOTICE FOR HANDRIG OF MECHANISM ASSY

Handle CHASSIS part.

• NOTICE FOR HANDRIG OF FEED MOTR ASSY

CAUTION: For mounting FEEDMOTOR ASSY, DON'T bump this part. Because handling may cause this part easily deformed.

FEED MOTOR

WORM 1

Do not stay MECHANISM ASSY in upside-down condition for 1 hour and more.

Do not touch P.C.B..

Do not touch DAMPER.

• NOTICE FOR HANDRIG OF ROLLER LEVER ASSY

Do not handle roller part.

• NOTICE FOR CLAMPER ASSY OF PICK UP ASSY

OK NG

Do not handle the clamper part.

Do not touch PICK UP ASSY.

TOP SIDE BOTTOM SIDE

DO NOT TOUCH AREA

DO NOT TOUCH HOLES, MOTOR, DAMPER, PCB, FFC, OPU AND WIRE.

• THESE PARTS NEED CAUTION OF HANDLING

CAUTION:

Don't touch the following parts in particular by the hand which touched grease. (It becomes a cause of traction problem)

CAUTION PARTS

HC TURN TABLE TRIGGER ARM

ROLLER DISC GUIDE

• NOTICE FOR HANDRIG OF MD CHASSIS ASSY

Handle CHASSIS part.

Do not handle the turn table part.

• NOTICE FOR HANDRIG OF PICK UP ASSY

OK NG

Do not handle the lens part.

(No.MA578<Rev.002>)14/23

3.2.1 Removing the CD Player unit (See Fig.1 to 3)

(1) Solder the short land on the Pickup. (See Fig.1)

SOLDER

Fig.1

(2) Remove the 6 wires from the CD Player unit. (See Fig.2)

Black

Red

Yellow

Orange

Fig.2

(3) Disconnect the FPC wire from the connector CN1

Player unit). (See Fig.3)

(4) Remove the 3 screws A attaching the CD Player unit.

(See Fig.3)

(5) Remove the CD Player unit. (See Fig.3)

White

Orange

(CD

3.2.2 Removing the Traverse mechanism (See Fig.4, 5)

(1) Remove the 4 springs from the traverse mechanism.

(See Fig.4)

Spring

Fig.4

(2) Remove the 2 screws B attaching the Lower chassis.

(See Fig.5)

(3) Remove the Damper in the direction of the arrow.

(See Fig.5)

(4) Remove the Traverse mechanism. (See Fig.5)

Traverse mechanism

Damper

Lower chassis

CN1

Fig.3

CD Player unit

Fig.5

(No.MA578<Rev.002>)15/23

3.2.3 Removing the Pickup assy (See Fig.6)

(1) Remove the 1 screw C. (2) Remove the Main shaft in the direction of the arrow. (3) Remove the Spring. (4) Remove the Pickup assy.

3.2.5 Removing the Clamp arm assy (See Fig.8)

(1) Remove the Spring. (2) Remove the Clamp arm assy in the direction of the arrow.

Clamp arm assy

Spring

Main shaft

Spring

Fig.6

3.2.4 Removing the Roller lever assy (See Fig.7)

(1) Remove the Spring. (2) Remove the Roller lever assy in the direction of the arrow.

Roller lever assy

Spring

Pickup assy

Fig.8

3.2.6 Removing the Feed motor (See Fig.9, 10)

(1) Remove the 5 screws D attaching the Feed motor assy.

(See Fig.9)

Fig.7

Fig.9 (2) Remove the 2 screws E attaching the Feed motor.

(See Fig.10)

(3) Remove the Feed motor. (See Fig.10)

Feed motor

Fig.10

(No.MA578<Rev.002>)16/23

SECTION 4

ADJUSTMENT

4.1 Service Test mode

4.1.1 Default status immediately after the mode activation

Operating Key: [MENU] + [] (7sec) Press and hold.

4.1.2 How to release each Test mode

• Reset

•Acc off

• Power off

• Panel Detach

4.1.3 Mode content

Syscon shall display the following information after entering this mode. The operation shown below shall be workable.

Display content Detail

S R V T E S T

The display is released when another operation is executed.

4.1.4 Common operation mode for all sources

means Press and hold.

Operation Display content Detail

EQ/

PHONE*/

iPOD*/

CD error information display mode

Transit to CD error information display mode

DAB*()

Syscon version display

S Y S #

@ @ @

# = Display of destination. J = USA R = EUROPE E = EASTERN-EUROPE U = OTHERS(e.g. ASIA) @@@ = Syscon version number

Power ON duration display

P O N T M 0 H X X

00 - 50 are displayed in " XX ". For less than 1 hour, the display is indicated per 10 minutes.

00001 - 10922 are displayed in " XXXXX ".

2

Power ON duration clear

P O N T M X X X X X

P O N T M 0 H 0 0

MAX 10922 (hours).

Clear Power ON duration by pressing for 2 seconds when Power ON duration is displayed.

Disc operation duration display

C D T M 0 H X X

1(*)()

00 - 50 are displayed in " XX ". For less than 1 hour, the display is indicated per 10 minutes. (Not applicable for mechaless models)

00001 - 10922 are displayed in " XXXXX ".

C D T M X X X X X

MAX 10922 (hours). (Not applicable for mechaless models)

1(*)()

Disc operation duration clear

C D N T M 0 H 0 0

Clear Disc operation duration by pressing for 2 seconds when it is displayed (Only the displayed media is cleared).(Not applicable for mechaless models) For less than 1 hour, the display is indicated per 10 minutes.

DISP()

DISP

()

Disc eject number of times

Disc eject number of times clear

E J C N T X X X X X

E J C N T 0 0 0 00

00001 - 99999 are displayed in "XXXXX"

Clear Disc Eject number of times by pressing for 2 seconds when it is displayed.

*This includes all media (CD, USB, iPod, SD) action duration.  Not applicable for mechaless models

(No.MA578<Rev.002>)17/23

+ 39 hidden pages