Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
Level±12 dB
Audio Output Level
FRONT OUT, REAR OUT, SUBWOOFER OUT
Color SystemNTSC
Video Output (composite)1 Vp-p/75 Ω
Other TerminalsInputLINE IN, VIDEO IN, CAMERA IN, USB input, MIC IN*, Antenna input
FM/AM TUNER
Frequency RangeFMwith channel interval set to 100 kHz or 200 kHz 87.5 MHz to 107.9 MHz
FM TunerUsable Sensitivity9.3 dBf (0.8 µV/75 Ω)
AM TunerSensitivity/Selectivity20 µV/40 dB
DVD/CD
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Frequency ResponseDVD, fs=48 kHz/96 kHz16 Hz to 22 000 Hz
Dynamic Range93 dB
Signal-to-Noise Ratio95 dB
Wow and FlutterLess than measurable limit
USB
USB StandardsUSB 2.0 Full Speed
Data Transfer RateFull SpeedMaximum 12 Mbps
Compatible DeviceMass storage class
Compatible File SystemFAT 32/16/12
Max. CurrentDC 5 V 500 mA
BLUETOOTH (Only for KW-AVX838/KW-AVX830)
VersionBluetooth 2.0 certified
Output Power+4 dBm Max. (Power class 2)
Service AreaWithin 10 m (10.9 yd)
ProfileHFP (Hands-Free Profile) 1.5
MONITOR
Screen Size7 inch wide liquid crystal display
Number of Pixel336 960 pixels: 480 × 3 (horizontal) × 234 (vertical)
Drive MethodTFT (Thin Film Transistor) active matrix format
Color SystemNTSC/PAL
Aspect Ratio16:9 (wide)
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Storage Temperature-10°C to +60°C (14°F to 140°F)
Allowable Operating Temperature0°C to +40°C (32°F to 104°F)
Dimensions (W × H × D)Installation Size (approx.) 182 mm × 111 mm × 160 mm (7-3/16” × 4-3/8” × 6-5/16”)
Mass (approx.)2.8 kg (6.2 lbs) (including the Trim plate and Sleeve)
* Only for KW-AVX838/KW-AVX830.
Design and specifications are subject to change without notice.
with channel interval set to 50 kHz87.5 MHz to 108.0 MHz
AMwith channel interval set to 10 kHz530 kHz to 1 710 kHz
with channel interval set to 9 kHz531 kHz to 1 602 kHz
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz)65 dB
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
VCD/CD16 Hz to 20 000 Hz
Low SpeedMaximum 1.5 Mbps
OPP (Object Push Profile) 1.1
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio/Video Remote Control Profile) 1.3
Panel Size (approx.)188 mm × 117 mm × 10 mm (7-7/16” × 4-5/8” × 7/16”)
1-2 (No.MA473<Rev.002>)
KW-AVX836/KW-AVX835/KW-AVX736/KW-AVX735 Europe
AMPLIFIER
Maximum Power OutputFront/Rear50 W per channel
Continuous Power Output (RMS)Front/Rear20 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total harmonic
Load Impedance4 Ω (4 Ω to 8 Ω allowance)
Equalizer Control RangeFrequenciesLow: 60 Hz, 80 Hz, 100 Hz, 200 Hz
Level±12 dB
Signal-to-Noise Ratio70 dB
Audio Output Level
FRONT OUT, REAR OUT, SUBWOOFER OUT
Color SystemNTSC/PAL
Video Output (composite)1 Vp-p/75 Ω
Other TerminalsInputLINE IN, VIDEO IN, USB input, MIC IN*, Aerial input
Output2nd AUDIO OUT*
OthersOE REMOTE, RGB input
FM/AM TUNER
Frequency RangeFM87.5 MHz to 108.0 MHz
AM(MW) 522 kHz to 1 620 kHz
FM TunerUsable Sensitivity9.3 dBf (0.8 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz)65 dB
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
MW TunerSensitivity/Selectivity20 µV/40 dB
LW TunerSensitivity50 µV
DVD/CD
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Frequency ResponseDVD, fs=48 kHz/96 kHz16 Hz to 22 000 Hz
VCD/CD16 Hz to 20 000 Hz
Dynamic Range93 dB
Signal-to-Noise Ratio95 dB
Wow and FlutterLess than measurable limit
USB
USB StandardsUSB 2.0 Full Speed
Data Transfer RateFull SpeedMaximum 12 Mbps
Low SpeedMaximum 1.5 Mbps
Compatible DeviceMass storage class
Compatible File SystemFAT 32/16/12
Max. CurrentDC 5 V 500 mA
BLUETOOTH (Only for KW-AVX836/KW-AVX835)
VersionBluetooth 2.0 certified
Output Power+4 dBm Max. (Power class 2)
Service AreaWithin 10 m
ProfileHFP (Hands-Free Profile) 1.5
OPP (Object Push Profile) 1.1
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio/Video Remote Control Profile) 1.3
MONITOR
Screen Size7 inch wide liquid crystal display
Number of Pixel336 960 pixels: 480 × 3 (horizontal) × 234 (vertical)
Drive MethodTFT (Thin Film Transistor) active matrix format
Color SystemPAL/NTSC
Aspect Ratio16:9 (wide)
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Storage Temperature-10°C to +60°C
Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D)Installation Size (approx.) 182 mm × 111 mm × 160 mm
Panel Size (approx.)188 mm × 117 mm × 10 mm
Mass (approx.)2.8 kg (including the Trim plate and Sleeve)
* Only for KW-AVX836/KW-AVX835
Design and specifications are subject to change without notice.
(No.MA473<Rev.002>)1-3
KW-AVX830/KW-AVX730 Europe
AMPLIFIER
Maximum Power OutputFront/Rear50 W per channel
Continuous Power Output (RMS) Front/Rear20 W per channel into 4
Load Impedance4 Ω (4 Ω to 8 Ω allowance)
Equalizer Control RangeFrequenciesLow: 60 Hz, 80 Hz, 100 Hz, 200 Hz
Level±12 dB
Signal-to-Noise Ratio70 dB
Audio Output Level
FRONT OUT, REAR OUT, SUBWOOFER OUT
Color SystemPAL
Video Output (composite)1 Vp-p/75 Ω
Other TerminalsInputLINE IN, VIDEO IN, CAMERA IN*1, USB input, MIC IN*1, Aerial input
Output2nd AUDIO OUT*1
OthersExpansion port*2, OE REMOTE
FM/AM TUNER
Frequency RangeFM87.5 MHz to 108.0 MHz
AM(MW) 522 kHz to 1 620 kHz
FM TunerUsable Sensitivity9.3 dBf (0.8
50 dB Quieting Sensitivity16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz)65 dB
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
MW TunerSensitivity/Selectivity20 µV/40 dB
LW TunerSensitivity50 µV
DVD/CD
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Frequency ResponseDVD, fs=48 kHz/96 kHz16 Hz to 22 000 Hz
VCD/CD16 Hz to 20 000 Hz
Dynamic Range93 dB
Signal-to-Noise Ratio95 dB
Wow and FlutterLess than measurable limit
USB
USB StandardsUSB 2.0 Full Speed
Data Transfer RateFull SpeedMaximum 12 Mbps
Low SpeedMaximum 1.5 Mbps
Compatible DeviceMass storage class
Compatible File SystemFAT 32/16/12
Max. CurrentDC 5 V 500 mA
BLUETOOTH (Only for KW-AVX830)
VersionBluetooth 2.0 certified
Output Power+4 dBm Max. (Power class 2)
Service AreaWithin 10 m
ProfileHFP (Hands-Free Profile) 1.5
OPP (Object Push Profile) 1.1
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio/Video Remote Control Profile) 1.3
MONITOR
Screen Size7 inch wide liquid crystal display
Number of Pixel336 960 pixels: 480
Drive MethodTFT (Thin Film Transistor) active matrix format
Color SystemPAL/NTSC
Aspect Ratio16:9 (wide)
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Storage Temperature-10
Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D)Installation Size (approx.)182 mm × 111 mm × 160 mm
Mass (approx.)2.8 kg (including the Trim plate and Sleeve)
Ω, 40 Hz to 20 000 Hz at no more than 0.8% total harmonic
5 V/20 kΩ load (full scale)
*1 Only for KW-AVX830. *2 Only for KW-AVX730.
Design and specifications are subject to change without notice.
1-4 (No.MA473<Rev.002>)
KW-AVX836/KW-AVX835/KW-AVX736/KW-AVX735 Asia & Oceania
AMPLIFIER
Maximum Power OutputFront/Rear50 W per channel
Continuous Power Output (RMS)Front/Rear20 W per channel into 4
Load Impedance4 Ω (4 Ω to 8 Ωallowance)
Equalizer Control RangeFrequenciesLow: 60 Hz, 80 Hz, 100 Hz, 200 Hz
Level±12 dB
Signal-to-Noise Ratio70 dB
Audio Output Level
FRONT OUT, REAR OUT, SUBWOOFER OUT
Color SystemNTSC/PAL
Video Output (composite)1 Vp-p/75 Ω
Other TerminalsInputLINE IN, VIDEO IN, USB input, MIC IN*, Antenna input
Output2nd AUDIO OUT*
OthersOE REMOTE, RGB input
FM/AM TUNER
Frequency RangeFM87.5 MHz to 108.0 MHz
AM531 kHz to 1 602 kHz
FM TunerUsable Sensitivity9.3 dBf (0.8
50 dB Quieting Sensitivity16.3 dBf (1.8 µV/75 Ω
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
AM TunerSensitivity/Selectivity20 µV/40 dB
DVD/CD
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Frequency ResponseDVD, fs=48 kHz/96 kHz16 Hz to 22 000 Hz
VCD/CD16 Hz to 20 000 Hz
Dynamic Range93 dB
Signal-to-Noise Ratio95 dB
Wow and FlutterLess than measurable limit
USB
USB StandardsUSB 2.0 Full Speed
Data Transfer RateFull SpeedMaximum 12 Mbps
Low SpeedMaximum 1.5 Mbps
Compatible DeviceMass storage class
Compatible File SystemFAT 32/16/12
Max. CurrentDC 5 V 500 mA
BLUETOOTH (Only for KW-AVX836/KW-AVX835)
VersionBluetooth 2.0 certified
Output Power+4 dBm Max. (Power class 2)
Service AreaWithin 10 m
ProfileHFP (Hands-Free Profile) 1.5
OPP (Object Push Profile) 1.1
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio/Video Remote Control Profile) 1.3
Max. CurrentDC 5 V 54.3 mA
MONITOR
Screen Size7 inch wide liquid crystal display
Number of Pixel336 960 pixels: 480
Drive MethodTFT (Thin Film Transistor) active matrix format
Color SystemPAL/NTSC
Aspect Ratio16:9 (wide)
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Storage Temperature-10
Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D)Installation Size (approx.)180 mm × 100 mm × 160 mm
* Only for KW-AVX836/KW-AVX835.
Design and specifications are subject to change without notice.
(No.MA473<Rev.002>)1-5
1.1Safety Precautions
SECTION 1
PRECAUTION
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
1-6 (No.MA473<Rev.002>)
1.2Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron plate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.3Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.
(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the card wire.
Solder short part
(No.MA473<Rev.002>)1-7
1.5Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
1-8 (No.MA473<Rev.002>)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MA473<Rev.002>)1-9
SECTION 3
DISASSEMBLY
3.1Main body (Used model: KW-AVX810)
3.1.1 Removing the Front panel (See Fig.1, 2, 3, 4)
(1) From the bottom side of the main body, insert the screw-
driver to hole of the third gear from hole a of the bottom
chassis, and then turn the gear to clockwise until Front
panel comes up. (See Fig.1)
hole a
Fig.1
(2) Remove the two screws A attaching the both side of the
Front panel. (See Fig.2)
(4) Disconnect the FPC from Front panel connected to con-
nectors CN106
3.1.2 Removing the Heat sink (See Fig.5)
(1) Remove the three screws C and two screws D attaching
the Heat sink.
and CN107 of the Main board. (See Fig.4)
CN106CN107
Fig.4
A
Fig.2
(3) Remove the three screws B attaching the FPC cover. (See
Fig.3)
B
Fig.3
C
D
Fig.5
3.1.3 Removing the Rear heat sink (See Fig 6)
(1) Remove the three screws E attaching the Rear heat sink.
E
Fig.6
1-10 (No.MA473<Rev.002>)
3.1.4 Removing the Front chassis (See Fig.7)
(1) Remove the four screws F attaching the both side of the
Front chassis.
(2) Disengage two hooks a engaged both side of the Front
chassis.
hook
a
F
Fig.7
3.1.5 Removing the DVD mechanism (See Fig.8, 9, 10, 11,
12)
(1) Disconnect the card wire from DVD mechanism connected
to connector CN105
of the Main board. (See Fig.8)
(3) Remove the one screw H attaching the Top chassis. (See
Fig.10)
H
Fig.10
(4) Remove the four screws J attaching the Top chassis. (See
Fig.11)
J
Fig.11
(5) Remove the three screws K attaching the DVD mecha-
nism. (See Fig.12)
CN105
Fig.8
(2) Remove the two screws G attaching the Top chassis. (See
Fig.9)
K
GG
Fig.12
Fig.9
K
(No.MA473<Rev.002>)1-11
3.1.6 Removing the BT amp board (See Fig.13)
(1) Disconnect the card wire from Main board connected to
connector CN311
(2) Disconnect Car cable connected to connector CN341
the BT amp board.
(3) Remove the four screws L attaching the BT amp board.
of the BT amp board.
3.1.8 Removing the Rear panel (See Fig.16, 17)
(1) Disconnect the connector wire from Car cable connected to
of
connector CN101
(2) Disconnect the connector wire from FAN connected to con-
nector CN112
of the Main board. (See Fig.16)
of the Main board. (See Fig.16)
CN101
CN311 CN341
Fig.13
3.1.7 Removing the Sub amp board (See Fig.14, 15)
(1) Remove the one screw M attaching the Sub amp board.
(See Fig.14)
M
Fig.14
(2) Disconnect the card wire from Main board connected to
connector CN201
(3) Disconnect the Car cable connected to connector CN241
of the Sub amp board. (See Fig.15)
(4) Remove the three screws N attaching the Sub amp board.
(See Fig.15)
of the Sub amp board. (See Fig.15)
L
CN112
Fig.16
(3) Remove the six screws P and two screws Q attaching the
Rear panel. (Se Fig.17)
P
Q
Fig.17
3.1.9 Removing the Center chassis (See Fig.18)
(1) Remove the three screws R attaching the Center chassis.
R
P
R
CN201
N
CN241
1-12 (No.MA473<Rev.002>)
Fig.15
N
Fig.18
3.1.10 Removing the Main board (See Fig.19)
(1) Disconnect the connector wire from Door switch board con-
nected to connector CN109
(2) Remove the four screws S attaching the Main board.
of the Main board.
CN109
3.1.12 Removing the Front board (See Fig.22)
(1) Remove the five screws V attaching the Front board.
S
Fig.19
3.1.11 Removing the Rear cover (See Fig.20, 21)
(1) Remove the ten screws T and five screws U attaching the
Rear cover. (See Fig.20)
UU
T
T
T
Fig.20
(2) Disconnect the card wires from Front board connected to
connector CN401
Panel-B board. (See Fig.21)
of the Panel-A board and CN601 of the
CN401
T
S
V
Fig.22
3.1.13 Removing the Panel-A board (See Fig.23)
(1) Disconnect the FPC connected to connector CN501
Panel-A board.
(2) Remove the four screws W attaching the Panel-A board.
W
W
CN501CN604 CN605
Fig.23
3.1.14 Removing the Panel-B board (See Fig.23)
(1) Disconnect the FPC connected to connectors CN604
CN605
of the Panel-B board.
(2) Remove the three screws X attaching the Panel-B board.
V
of the
X
and
CN601
Fig.21
(No.MA473<Rev.002>)1-13
3.2DVD mechanism assembly section
3.2.1 Removing the Traverse mechanism assembly (See
Fig.1 to 6)
(1) Solder the short land section on the flexible wire of pickup.
(See Fig.1)
Caution:
* Solder the short land section on the flexible wire of pickup
before disconnecting the flexible wire form the connector
on the Front end board.
CN101
If the flexible wire is disconnected without attaching the
solder, the pickup may be destroyed by static electricity.
* When attaching the Traverse mechanism assembly, remove the solder from the short land section after connection
the flexible wire to the connector CN101
on the Front end
board.
Solder short part
(4) Remove the five screws A attaching the Top cover assembly.
(See Fig.3)
A
Fig.3
(5) From the bottom side, disconnect the connector wire from
Top cover assembly connected to connector CN2
Front end board. (See Fig.4)
of the
Fig.1
(2) Voltage supply to TP79
and TP81 approx DC 3.0V until
Clamper is shift to loading complete position. (See Fig.2)
(3) Disconnect the flexible wires from Traverse mechanism assembly
connected to connector CN101
and CN164 of the Front end
board. (See Fig.2)
CN101
CN164
TP79 TP81
TP79
R317
TP67
R312
R21
R357
TP81
TP92
CENTER
D-
DGND_7
WOOFER
Voltage supply
position
Fig.2
CN2
Fig.4
(6) From the bottom side, remove the spring from Traverse
mechanism assembly. (See Fig.5)
Fig.5
1-14 (No.MA473<Rev.002>)
(7) From the top side, pull up the traverse mechanism and disengage
three dumper positions. (See Fig.6)
Dumper
(same color spring)
Dumper
(Different color spring)
Fig.6
3.2.2 Removing the Front end board (See Fig.7)
(1) Remove the Motor wires from loading motor soldered to
and TP81 of the Front end board.
TP79
(2) Remove the two screws B attaching the Front end board.
TP81
3.2.3 Removing the Loading arm assembly (See Fig.8)
(1) Remove the Loading arm spring L from Loading arm assembly.
(2) Slide to left side and then disengage hook a then hook b.
hook b
Loading arm
assembly
hook
Loading arm spring L
a
B
TP79
B
Fig.8
3.2.4 Removing the Gear base assembly (See Fig.9, 10)
(1) Remove the Loading arm spring L. (See Fig.9)
Fig.7
Loading arm
spring L
Fig.9
(No.MA473<Rev.002>)1-15
(2) Remove the two screws C attaching the Gear base assembly.
r
(See Fig.10)
C
Fig.10
3.2.5 Removing the Loading arm holder. (See Fig.11)
(1) Remove the two screws D attaching the Loading arm holder.
(2) Remove the Loading arm spring R.
D
Loading arm
holder
3.2.7 Removing the Slide cam assembly (See Fig.13)
(1) Slide to backward the Slide cam assembly and the remove
the Slide cam spring.
(2) Slide to frontward the slide cam assembly, and then take
out it.
Slide cam assembly
Slide cam spring
Fig.13
3.2.8 Removing the Photo board (See Fig.14)
(1) Pressing the hook c and then slide to backward (slide to the
arrow side) the Disc plate.
(2) Remove the one screw F attaching the Photo board.
hook
c
hook
c
Loading arm
spring R
Fig.11
3.2.6 Removing the Loading moor assembly (See Fig.12)
(1) Remove the three screws E attaching the Loading motor
assembly.
E
Photo board
F
Fig.14
3.2.9 Removing the Loading motor (See Fig.15 to 18)
(1) Remove the A wheel gear. (See Fig.15)
A Wheel gea
Fig.15
1-16 (No.MA473<Rev.002>)
Fig.12
(2) Remove the A worm gear, M connect gear and M wheel
gear by sequentially. (See Fig.16)
A worm gear
M connect gear
M wheel gear
Fig.16
(3) Remove the two screws G attaching the Loading motor.
(Se Fig.17)
G
Fig.17
(4) When attaching the Loading motor, motor wire should arrange
to figure. (See Fig.18)
Direction
R middle gear
R collar R
R connect gear
Slit washer
part c
part a
part b
Fig.19
3.2.11 Removing the Roller (See Fig.20)
(1) Remove the Slit washer.
(2) Pull out the Roller shaft.
CAUTION:
When reattach the Roller shaft, Slit washer should be change
new part.
Wire arrangement
Fig.18
3.2.10 Removing the Roller assembly (See Fig.19)
(1) Remove the Slit washer.
(2) Remove the R middle gear.
(3) Remove the R connect gear.
(4) Snap off the part a of the Roller assembly.
(5) Lift up the part b of the Roller assembly, and then release
part c (When release part c, R collar R is easy to come off,
does not lose it).
CAUTION:
When reattach the Roller assembly, Middle gear should keep
direction and Slit washer should be change new part.
slit
keep direction
keep direction
slit
small side
Fig.20
(No.MA473<Rev.002>)1-17
SECTION 4
ADJUSTMENT
4.1Test instruments required for adjustment
(1) Digital oscilloscope (100MHz)
(2) Digital tester
(3) Test Disc
(4) Extension cable :
Exclusive dummy load should be used for AM and FM.
For FM dummy load, there is a loss of 6dB between SSG output and antenna input.
The loss of 6dB need not be considered since direct reading of figures are applied in this working standard.
4.5How to connect the extension cable for adjusting
Caution:
Be sure to attach the heat sink and rear bracket onto the power amplifier IC and regulator IC respectively, before supply the power.
If voltage is applied without attaching these parts, the power amplifier IC and regulator IC will be destroyed by heat.
CN351
4.2Standard measuring conditions
Power supply voltage DC14.4V(10.5 to 16V)
Load impedance 20K ohm (2 Speakers connection)
Output Level Line out 2.5V (Vol. MAX)
4.3Standard volume position
Balance and Bass &Treble volume : lndication"0"
Loudness : OFF
CN403
CN601
EXTDV002-28PF
EXTDV002-16PF
CN401
CN654
EXTCN001-6P
CN109
EXTXD001-50PF
CN105
use original wire
CN653
1-18 (No.MA473<Rev.002>)
4.6Service mode
UP Button
ENTER
TOUCH PANEL
DOWN Button
[Back][Exit]
[STANDBY/ON ATTENUATOR] [DISP] [VOL]
4.6.1 Service mode 1 (Indication of a service mode 1 is nothing.)
Keep this state more 2 seconds
while continuing pressing the
[STANDBY/ON ATTENUATOR] button
and [OPEN] button sequentially.
Screen indication
NO EJECT?
EMERGENCY EJECT?
*1
Exchanging it operate a menu of a service mode with the [UP] button
*2
and [DOWN] button. Operate choice of a menu with a [ENTER] button.
*1 : When an [ENTER] button is pushed in NO EJECT indication, it is set
by an EJECT prohibition mode.
When an [ENTER] button is pushed in EJECT OK indication, it is set
by a normal mode.
*2 : Forced EJECT movement
A screen becomes normal indication after an [ENTER] button was pushed.
[MENU TP/TY]
FF ButtonREW Button
[OPEN]
(No.MA473<Rev.002>)1-19
4.6.2 Service mode 2
Keep this state more 2 seconds
[MENU or TP/PTY] button, [DISP]
button and TOUCH PANEL [DOWN]
button sequentially.
Screen indication
SERVICE MODE 2
INITIALIZE ALL
INITIALIZE
INITIALIZE DVD
INITIALIZE BT
TOUCH PANEL CALIBRATION
TOUCH PANEL CHECK MODE
Exchanging it operate a menu of a service mode with the [UP] button
and [DOWN] button. Operate choice of a menu with a [ENTER] button.
INITIALIZE ALL
. . .
NOW
INITIALIZE ALL
INITIALIZE ALL
. . .
NOW
INITIALIZE
INITIALIZE DVD
INITIALIZE DVD
OK **
INITIALIZE BT
INITIALIZE BT
OK **
INITIALIZE ALL (Each EEPROM is
INITIALIZE ALL
OK **
INITIALIZE
OK **
Full initialization of EEPROM of a DVD unit
( It is included a permanent domain)
After clear completion, this indication is continued
till an effective key is input.
Full initialization of EEPROM of Bluetooth module
After clear completion, this indication is continued
till an effective key is input.
initialized by a factory shipment state.)
*Main micon EEPROM initialization
(user entry domain, error history, speaker
setting, subarea of J-version, data to pre-set)
*Panel micon EEPROM initialization
(picture adjustment data)
*DVD unit EEPROM initialization
(except a permanent domain)
*Bluetooth module EEPROM initialization
*After clear completion, a screen returns to
normal indication after OK indication was
displayed for three seconds.
INITIALIZE
(Initialization of a user area of each EEPROM)
*Main micon EEPROM initialization
(a user entry domain )
(a user entry domain, speaker setting, subarea
of J-version, data to pre-set )
*Panel micon EEPROM initialization
(picture adjustment data )
*DVD unit EEPROM initialization
(except a permanent domain)
*Bluetooth module EEPROM initialization
*After clear completion, a screen returns to
normal indication after OK indication was
displayed for three seconds.
TOUCH PANEL CALIBRATION
++
+
TOUCH PANEL CHECK MODE
1-20 (No.MA473<Rev.002>)
+
+
+
+
+
Push the center of a + character displayed in turn.
+
The confirmation mode that the calibration of the
+
touch panel was performed definitely.
*Return to previous menu with a [DISP] button.
4.6.3 Service mode 3
Keep this state more 2 seconds
while continuing pressing the
[MENU or TP/PTY] button, [VOLUME -]
button and TOUCH PANEL [DOWN]
button sequentially.
Screen indication
SERVICE MODE 3
SERVICE MODE
INITIALIZE ALL
RUNNING MODE
Exchanging it operate a menu of a service mode with the [UP] button
and [DOWN] button. Operate choice of a menu with a [ENTER] button.
SERVICE MODE
SERVICE MODE
VERSION
AREA/REGION
TEMPERATURE
MEMORY CHECK
DVD NTSC/PAL
DVD CHECK MODE
*Exchanging it operate a menu
of a service mode with the [UP]
button and [DOWN] button.
*Operate choice of a menu with
a [ENTER] button.
*Return to previous menu with
a [BACK] button.
SERVICE MODE
ERROR READ
ERROR CLEAR
BT VERSION
VERSION
MAIN
DISC
Macrovision
PN
SW BT MODULE
V**** [**]
****
****
V**** V**** [**] V**** ** *
V***
Micon version indication
*Main micon version and ROM
correction version
*DVD module version
Macrovision version
*Panel micon version and ROM
correction version
*Software version of BT module
AREA/REGION
SYS-AREA
DISC-AREA
REGION
PANEL-AREA
TEMPERATURE Temperature data reading
*Temperature data by the temperature sensor in the main micon and DVD module
is read every 5 seconds and displayed in hex numbers.
MEMORY CHECK ( It is displayed only at the time of the disc insertion )
Memory residual quantity indication mode
*Data residual quantity of a disc is displayed by LCD.
*About the playback control-related key ([FSKIP], [BSKIP], [UP], [DOWN], [VOL]),
only movement is effective.
Indication does not change as memory residual quantity indication.
*About cancellation of this mode, press the [STANDBY/ON ATTENUATOR] button.
DVD NTSC/PAL
NTSC
PAL
DVD CHECK MODE
*See "DVD CHECK MODE h for details.
: **
: **
: *
: **
Area and region indication
Main micon area
DVD module area
Region
Panel area
DVD picture change
DVD unit output picture setting (NTSC)
DVD unit output picture setting (PAL)
(No.MA473<Rev.002>)1-21
ERROR READ
p
n
z
o
n
DVD ERROR READ
MECHA ERROR READ
DISC COM ERROR READ
PNL RST ERROR READ
PNL COM ERROR READ
DC OK
READ ALL
DVD ERROR READ
Reading of a DVD unit error history
MECHA ERROR READ
Reading of a door mechanism error history
DISC COM ERROR READ (Only Engineer use)
PNL RST ERROR READ (Only Engineer use)
PNL COM ERROR READ (Only Engineer use)
DC OK
DC offset error information.
* See "DC offset error information" for details.
READ ALL (Only Engineer use)
Reading of a main micon EEPROM (All contents)
INITIALIZE ALL
. . .
NOW
INITIALIZE
RUNNING MODE
*See "Running mode" for details.
ERROR CLEAR
DVD ERROR CLEAR
MECHA ERROR CLEAR
DISC COM ERROR CLEAR
PNL PST ERROR CLEAR
PNL COM ERROR CLEAR
DC ERROR CLEAR
Clear of each error history
A screen returns to following
indication after clear completion.
Bluetooth version indication
Software version of BT core
Software version of BT Module
BT Address
Bluetooth version indication
*It is displayed in Bluetooth unit co
Software version of BT core
Hardware version of BT Module
Software version of BT Module
Software version of BT Hideaway
BT Address
INITIALIZE ALL (Each EEPROM is
by a factory shipment state.)
*Main micon EEPROM initialization
(user entry domain, error history, s
setting, subarea of J-version, data
*Panel micon EEPROM initializatio
(picture adjustment data)
*DVD unit EEPROM initialization
(except a permanent domain)
*Bluetooth module EEPROM initiali
*After clear completion, a screen re
normal indication after OK indicati
displayed for three seconds.
1-22 (No.MA473<Rev.002>)
4.6.4 Service mode 4
Keep this state more 2 seconds
while continuing pressing the
[MENU or TP/PTY] button, [VOLUME -]
button and TOUCH PANEL [ DOWN]
button sequentially.
Screen indication
SERVICE MODE 4
RDS S MODE
MONITOR S MODE
HD RADIO S MODE
Exchanging it operate a menu of a service mode with the [UP] button
and [DOWN] button. Operate choice of a menu with a [ENTER] button.
RDS S MODE
*RDS service mode
MONITOR S MODE
R/W CHROMA
DATA CLEAR
HD RADIO S MODE
*It is displayed in HD Radio unit connection.
*See "Monitor adjustment" for details.
CHROMA DATA read/write
Clear of CHROMA DATA (return to an initial value)
4.7 DVD check mode
DVD CHECK MODE
NORMAL PLAY
EF OUT-TRACKING OFF
EF IN-TRACKING OFF
CD-LASER ON
DVD-LASER ON
DVDx1 JITTER MODE
DVD CHECK MODE
EEPROM DATA DISP
EEPROM DATA CLEAR
TEMPERATURE
SEARCH & JITTER
MONITOR
PLAY
DVD CHECK MODE
STOP
OPEN
CLOSE
Exchanging it operate a menu of a service mode with the [UP] button and [DOWN] button. Operate choice of a menu with a [ENTER]
button.
CommandMechanism unit operationIndication contents
NORMAL PLAYStart at normal speed
Laser current value, jitter value
(After start, jitter is measured by an inner position.)
EF OUT-TRACKING OFF Tracking off the outermost position of CDFor EF phase error
EF IN-TRACKING OFFTracking off the innermost position of CDFor EF phase error
CD-LASER ONCD_LD lights and laser current is displayed.Laser current value, jitter value
DVD-LASER ONDVD x1 jitter measuring mode (for use in mechanism adjustment)Laser current value, jitter value
EEPROM DATA DISPContents of EEPROM is displayed.EEPROM address
EEPROM contents
EEPROM DATA CLEAR Contents of EEPROM is initialized.EEPROM address
EEPROM contents
TEMPERATURETemperature indicationTemperature is displayed in hex
numbers.
SEARCH & JITTERThe search and jitter measurement to an appointed position of DVD. Position measured with VT-501
jitter value
MONITORMonitor terminal setting
DVDx1 PLAYDVD x1 stopped start
Not displayed.
(After start, jitter is measured by an inner position.)
STOPDisc stopped, LD-OFFNot displayed.
EJECTEJECTNot displayed.
LOADLOADINGNot displayed.
EEPROM DATA OSDEEPROM DATA (Only Engineer
use)
(No.MA473<Rev.002>)1-23
4.8DC offset error information
Display indication
DC OK
DC ERROR
VOL
push
BACK
DC 1 OK
DC 1 ERROR
VOL
push
BACK
VOL
push
VOL
push
DC 2 X
4.8.1 DC offset error distinction.
(1) DC ERROR 1
When improper connection or other DC offset errors are detected.
"PROTECT" blinks to the display.
It is possible to return even times how many by reset.
(2) DC ERROR 2
When the DC offset error is detected due to the trouble of the capacitor.
zThe number of times that detected in the case of less than 3 times.
"PROTECT" blinks to the display.
It is possible to return to the 3rd times by reset.
zWhen the detected number becomes 4 times.
"PROTECT" lights to the display.
It is fixed that trouble occurs internally, and reset doesn't return either.
( Operation other than the Power on/off, Eject, Reset, and Service mode are prohibited with "PROTECT" lit.
4.8.2 Error content confirmation.
Whether it turns on power and the "PROTECT" display appears are confirmed.
(1) When the "PROTECT" display appears.
The content of the DC offset error is confirmed in the Service mode.
* Because it takes DC offset protection, the following is displayed.
(1-1) When "DC1 ERROR" is displayed. (DC ERROR1)
zForecast cause
It comes in contact with improper connection or GND of the speaker wiring.
It is confirmed that there is no improper connection of the speaker wiring and pushes reset.
zWhen "PROTECT" is not displayed, it is unquestionable.
The error data of EEPROM, it deletes it. (CLR DC1)
zWhen "PROTECT" is still displayed.
The DC offset has been generated by the reasons other than the improper connection.
Forecast cause: Power AMP is broken.
After parts are exchanged, reset is confirmed pushing again.
(1-2) When "DC2 X" is displayed. (DC ERROR2)
* As for X, the detected number is displayed. (0-4)
* When X is 0, it is unquestionable because the DC offset has never been detected.
When leak of capacitor is detected, it is displayed.
It is confirmed that there is no problem in the capacitor and deletes the error data of EEPROM. (CLR DC2)
It is confirmed that reset is pushed and "PROTECT" is not displayed.
BACK
CLR DC1 VOL push to confirm
CLR DC2 VOL push to confirm
After above-mentioned (1-1) and (1-2) are executed, the connect of the DC offset error is confirmed in the Service mode.
If the part displayed as "DC ERROR" becomes "DC OK", it is unquestionable.
(2) When the "PROTECT" display doesn't appear.
The content of the DC offset error is confirmed in the Service mode.
(2-1) When "DC OK" is displayed, it is unquestionable because the DC offset has not been detected in the past.
(2-2) When "DC ERROR" is displayed, the confirmation similar to (1-1) and (1-2) is done because there is a history that detected
TOC read errorTOC lead movement of a CD is not completed.840059
First track access errorEven if TOC reading passes after the end with CD running mode for
30 seconds, the first track access is not finished.
Last track access errorEven if first track passes after the end with CD running mode for 30
seconds, the last track access is not finished.
T1 access errorEven if T1 access passes in a DVD running mode for 30 seconds,
it is not finished.
T12 access errorEven if T12 access passes in a DVD running mode for 30 seconds,
it is not finished.
T24 access errorEven if T24 access passes in a DVD running mode for 30 seconds,
it is not finished.
Read-in area read errorRead-in area read operation of DVD is not completed.840072
DVD L1 layer adjustment error
DVD L0 layer adjustment error
NO DISC judgmentJudgment without disc800090
It is NO DISC by start failure Start is impossible800091
It is stopped by playback inability.
Logic format NGLogic format analysis inability or non-correspondence logic format800094
Seek access errorIt cannot arrive at an aim address even if it passes for 15 seconds.800095
Adjustment of L1 layer of DVD is not finished normally.
(including focus jump failure)
Adjustment of L0 layer of DVD is not finished normally.
(including focus jump failure)
Stop in running mode playback800093
01
01
0023
0024
800060
800061
800069
800070
800071
800074
800075
4.9.3 Error codes of panel mechanism
* As for two columns of the beginning of the error code, as for error contents, two columns of middle, number of the pulse counts, last
two columns are a purpose position and movement directions.
Error contentscode
Time outOB
Position error by the external forceOC
Abnormal voltage (1)F3
Abnormal voltage (2)F5
Abnormal voltage (3)F7
Abnormal voltage (4)F8
When assumed last two columns XY;, as for X, as for purpose
position, Y, is a movement direction.
Purpose positionX
CLOSE1
5 degrees2
10 degrees3
15 degrees4
20 degrees5
25 degrees6
30 degrees7
OPEN8
Movement directionY
Open direction0
Close direction1
(No.MA473<Rev.002>)1-25
DetailError code
It is time-out during movement to the closed position.0B**11
It is time-out during 5 degrees tilt movement.(open direction)0B**20
It is time-out during 5 degrees tilt movement.(close direction)0B**21
It is time-out during 10 degrees tilt movement.(open direction)0B**30
It is time-out during 10 degrees tilt movement.(close direction)0B**31
It is time-out during 15 degrees tilt movement.(open direction)0B**40
It is time-out during 15 degrees tilt movement.(close direction)0B**41
It is time-out during 20 degrees tilt movement.(open direction)0B**50
It is time-out during 20 degrees tilt movement.(close direction)0B**51
It is time-out during 25 degrees tilt movement.(open direction)0B**60
It is time-out during 25 degrees tilt movement.(close direction)0B**61
It is time-out during 30 degrees tilt movement.(open direction)0B**70
It is time-out during 30 degrees tilt movement.(close direction)0B**71
It is time-out during movement to the open position.0B**80
It is position error during close position stop.0C0011
It is position error during 5 degree tilt position stop.0C0020
It is position error during 10 degree tilt position stop.0C0030
It is position error during 15 degree tilt position stop.0C0040
It is position error during 20 degree tilt position stop.0C0050
It is position error during 25 degree tilt position stop.0C0060
It is position error during 30 degree tilt position stop.0C0070
It is position error during open position stop.0C0080
Detect abnormal voltage (1)F3**XY
Detect abnormal voltage (2)F5**XY
Detect abnormal voltage (3)F7**XY
Detect abnormal voltage (4)F8**XY
Note: "**" of the above error code is the number of the pulse counts at the time of the error outbreak.
4.10 Running mode
IndicationExplanationOperation contents of 1 cycleIn mecha error In disc error
RUNNING1 MECHA Door mecha running 1Panel close ↔ Panel open-RUNNING2 MECHA Door mecha running 2Panel close → 5 degrees → 10 degrees → 15 degrees → 20 degrees
→ 25 degrees → 30 degrees → anel open
RUNNING3 MECHA Door mecha running 3Panel → close → 5 degrees →
* Cancellation of running1,2 and 3 : Press the [EJECT] key
* In running 1,2 and 3 cancellation, a door does not stop at the position and moves to a panel position.
* Cancellation of running4 to 9 : Press the [POWER] key
* The number of count and an error cord are displayed in running.
Playback contents in a running mode
•CD
The first track is played for 30 seconds.
→ The last track is played for 30 seconds.
(The last track is played in the case of less than till the last for 30 seconds.)
•DVD
2layer disc (Pit disc)
Title 1 (the L0 layer internal circumference) is played for 30 seconds.
→ Title 24 (L1layer internal circumference) is played for 30 seconds.
→ Title 12 (L0 layer circumference) is played for 30 seconds.
2layer disc (Recordable disc)
Title 1 (the L0 layer internal circumference) is played for 30 seconds. → Title 13 (L0 layer circumference) is played for 30 seconds.
→ Title 24 (L1layer internal circumference) is played for 30 seconds.
1layer disc
First chapter of title 1 is played for 30 seconds. → The last chapter of title 1 is played for 30 seconds.
1-26 (No.MA473<Rev.002>)
4.11 Monitor adjustment
* When adjusting, switch on the main unit and insert a test disc (VT-501). And play the test disc and pause it.
(1) Set the service mode 4.
(2) Exchanging it operate a menu of a service mode with the [UP] button and [DOWN] button.
(3) Change data with the [B.SKIP]/[F.SKIP] buttons.
(4) Write data with a [ENTER] button.
R/W CHROMA
Indication Minimum value Maximum value Initial value----Detail