JVC KDS-711-R Service manual

KD-S713R/KD-S711R
SERVICE MANUAL
CD RECEIVER
KD-S713R / KD-S711R
Area Suffix
Difference piont
KD-S713R KD-S711R
Contents
Safety preccaution Preventing static electricity Disassembly method Adjustment method Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Description of major ICs
LCD back light
AMBER GREEN
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
Control buttons
AMBER GREEN
SCM buttons
GREEN
RED
1-2 1-3 1-4 1-9
1-10 1-11 1-11 1-12~25
No.49603
Jun. 2001
KD-S713R/KD-S711R
Safety precaution
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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KD-S713R/KD-S711R
Preventing static electricity
1.Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2.About the earth processing for the destruction prevention by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
Conductive material (conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
4.Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
CD mechanism ass’y
Damper bracket
Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to detach the substrate.
1.Solder is put up before the card wire is removed from connector on the CD substrate as shown in Figure. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.)
2.Please remove solder after connecting the card wire with when you install picking up in the substrate.
Front bracket
Feed motor ass’y
FD screw
CD mechanism control board
Soldering
FD gear
Pickup unit
1-3
KD-S713R/KD-S711R
Disassembly method
Removing the front chassis (See Fig.1)
1.
Insert a screwdriver to the joints a on the side of the front chassis and two joints b on the right side, then detach the front chassis toward the front side.
Removing the heat sink (See Fig.2)
1.
Remove the three screws A attaching the heat sink on the left side of the body, and remove the heat sink.
ab
ab
Front chassis
Fig. 1
A
A
Removing the bottom cover (See Fig.3)
1.
Turn the body upside down.
2.
Insert a screwdriver to the two joints c and two joints d on the both sides of the body and the joint e on the back of the body, then detach the bottom cover from the body.
A
Fig. 2
c
d
e
Fig. 3
1-4
KD-S713R/KD-S711R
Removing the main board (See Fig.4 and 5)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the two screws B attaching the main board on the bottom of the body.
4.
Remove the three screws C attaching the main board on the back of the body.
5.
Disconnect the connector CN501 from the CD mechanism assembly.
C
B
CN501 Main board
B
Fig. 4
Removing the CD mechanism assembly (See Fig.6)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the main board.
4.
Remove the three screws D attaching the CD mechanism assembly from the top cover.
Removing the front board (See Fig.7 and 8)
1.
Remove the front chassis.
2.
Remove the four screws E attaching the rear cover on the back of the front panel unit.
3.
Remove the front board from the front panel unit.
D
Fig. 5
CD mechanism assembly
C
D
D
Fig. 6
Top cover
EE
EE
Fig. 7
Fig. 8
1-5
KD-S713R/KD-S711R
<CD mechanism section>
Removing the CD mechanism control board (See Fig.1 and 2)
1.
Unsolder the part a and b on the CD mechanism control board.
2.
Remove the stator fixing the CD mechanism control board and the damper bracket (To remove the stator smoothly, pick up the center part).
3.
Remove the screw A attaching the CD mechanism control board.
4.
Remove the CD mechanism control board in the direction of the arrow while releasing it from the two damper bracket slots d and the front bracket slot e.
5.
Disconnect the flexible wire from connector on the pickup unit.
ATTENTION:
Turn the FD gear in the direction of the arrow to move the entire pickup unit to the appropriate position where the flexible wire of the CD mechanism unit can be disconnected easily.
(Refer to Fig.2)
CD mechanism assembly
D
h
Front bracket
Pickup unit
Damper bracket
D
A
Fig.1
e
b
Flexible wire
a
h
c
D
d
CD mechanism control board
Shift the lock
Removing the loading motor
(See Fig.3 to 5)
Prior to performing the following procedure, remove the CD mechanism control board.
1.
Remove the two springs f attaching the CD mechanism assembly and the front bracket.
2.
Remove the two screws B and the front bracket while pulling the flame outward.
3.
Remove the belt and the screw C from the loading motor.
Loading motor
C
FD gear
f
B
Loading motor
Pull outward
Fig.2
CD mechanism control board
f
B
Front bracket
Fig.3
Front bracket
Pull outward
1-6
Fig.5
Belt
Flame
Fig.4
KD-S713R/KD-S711R
Removing the CD mechanism assembly
(See Fig.1, 6 to 9)
Prior to performing the following procedure, remove the CD mechanism control board and the front bracket (loading motor).
1.
Remove the three screws D and the damper bracket.
2.
Raise the both sides fix arms and move the fix plates in the direction of the arrow to place the four shafts g as shown in Fig.8 and 9.
3.
Remove the CD mechanism assembly and the two springs h attaching the flame.
4.
Remove the two screws E and both sides rear damper brackets from the dampers. Detach the CD mechanism assembly from the left side to the right side.
ATTENTION:
The CD mechanism assembly can be removed if only the rear damper bracket on the left side is removed.
CD mechanism
h
Front bracket
CD mechanism
D
Flame
assembly
D
assembly
h
D
Damper bracket
D
A
Fig.1
e
b
Damper bracket
D
Fig.6
a
h
c
D
d
CD mechanism control board
h
g
Fix arm (R)
Fix plate (L)
E
D
Fig.7
Rear damper bracket
E
g
Fig.8
Rear damper bracket
Fix plate(R)
Fix arm (L)
Damper
Damper
g
g
Fig.9
1-7
KD-S713R/KD-S711R
Removing the feed motor assembly
(See Fig.10)
Prior to performing the following procedure, remove the CD mechanism control board, the front bracket (loading motor) and the CD mechanism assembly.
1.
Remove the two screws F and the feed motor assembly.
Removing the pickup unit
(See Fig.10 and 11)
Prior to performing the following procedure, remove the CD mechanism control board, the front bracket (loading motor), the CD mechanism assembly and the feed motor assembly.
1.
Detach the FD gear part of the pickup unit upward. Then remove the pickup unit while pulling out the part i of the FD screw.
Feed motor assembly
F
FD gear
Nut push spring plate
FD screw
Pickup unit
Fig.10
Part i
Part j
Pickup unit
G
Pickup mount nut
Pickup unit
ATTENTION:
2.
Remove the screw G attaching the nut push spring plate and the pickup mount nut from the pickup unit. Pull out the FD screw.
When reattaching the pickuap unit, reattach the part j of the pickup unit, then the part i of the FD screw.
Removing the spindle motor
(See Fig.12 and 13)
Prior to performing the following procedure, remove the CD mechanism control board, the front bracket (loading motor), the CD mechanism assembly and the feed motor assembly.
1.
Turn up the CD mechanism assembly and remove the two springs k on both sides of the clamper arms. Open the clamper arm upward.
2.
Turn the turn table, and remove the two screws H and the spindle motor.
k
FD screw
Spindle motor
Fig.11
k
Fig.12
H
1-8
H
Fig.13
Adjustment method
KD-S713R/KD-S711R
Test instruments required for adjustment
1. Digital oscilloscope (100MHz)
2. AM Standard signal generator
3. FM Standard signal generator
4. Stereo modulator
5. Electric voltmeter
6. Digital tester
7. Tracking offset meter
8. Test Disc JVC :CTS-1000
9. Extension cable for check EXTGS004-26P 1
Standard measuring conditions Power supply voltage DC14.4V(10.5~16V) Load impedance 20Kohm(2 Speakers connection) Output Level Line out 2.0V (Vol. MAX)
How to connect the extension cable for adjusting
Standard volume position Balance and Bass &Treble volume : lndication"0" Loudness : OFF BBE : OFF
Frequency Band FM 87.5MHz ~ 108.0MHz MW 144kHz ~ 279kHz, 520kHz ~ 1620 kHz
Dummy load Exclusive dummy load should be used for AM,and FM. For FM dummy load,there is a loss of 6dB between SSG output and antenna input.The loss of 6dB need not be considered since direct reading of figures are applied in this working standard.
EXTGS004-26P
1-9
KD-S713R/KD-S711R
Flow of functional operation until TOC read
Power ON
When the pickup correctly moves to the inner area of the disc
Set Function to CD
When the laser diode correctly emits
Microprocessor
commands
FMO TC9462 "53"
FEED MOTOR +TERMINAL
TERMINAL
IC581 "5" REST SW
When correctly focused
Focus Servo Loop ON
Disc inserted
Pickup feed to the inner area
Laser emitted
Focus search
Disc rotates
RF signal eye-pattern remains closed
Tracking loop closed
RF signal eye-pattern opens
TOC readout
YES
YES
Microprocessor
commands
"No disc"
display
When the disc correctly rotates
Microprocessor commands
Spindle motor (-) IC581 "7"
AccelerationAcceleration
0.5 Sec
Rough
Servo
0.5 Sec
Servo CLV
1-10
Jump to the first track
Play
Tracking Servo Loop ON
RF signal
Rough Servo Mode
CLV Servo Mode (ProgramArea)
CLV Servo Mode (Lead-In Area; Digital: 0)
Maintenance of laser pickup
(1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens with a alcohol soaked cotton swab.
(2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear. (1) The level of RF output (EFM output:ampli tude of eye pattern) will be low.
KD-S713R/KD-S711R
Is RF output
1.0 0.35Vp-p?
YES
O.K
(3) Semi-fixed resistor on the APC PC board The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power.Since this adjustment should be performed to match the characteristics of the whole optical block, do not touch the semi-fixed resistor. If the laser power is lower than the specified value,the laser diode is almost worn out, and the laser pickup should be replaced. If the semi-fixed resistor is adjusted while the pickup is functioning normally,the laser pickup may be damaged due to excessive current.
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and,disconnect the power cord from the ac outlet.
Replace the pickup with a normal one.(Refer to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on. At this time,check that the laser emits for about 3seconds and the objective lens moves up and down. Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
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KD-S713R/KD-S711R
Description of major ICs
UPD178078GF-540 (IC701) : System CPU
81
~
NC BUSINT BUSSI BUSSO JBUS-SCK NC I2CDAI I2CDAO I2CCLK NC LCDDA LCDSCK BUSI/O NC LCDCE SW2 SW3 SW4 RSTSW ENC1 ENC2 KEY0 KEY1 KEY2 LEVEL AVDD SM SQ NC AVSS REGCPU VDD REGOSC X2 X1 GND0 SD/ST GND2 NC IFC VDDPLL OSC NC
80 ~ 51
50
~
31
1 ~ 30
1.Pin layout
100
2.Pin function (1/2)
Pin NO.
1 2 3 4 5
6,7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30,31
32 33 34 35 36 37 38 39 40 41 42 43 44 45
I/OSymbol FUNCTION
-
Non connection
I
JVC bus communication line
I
JVC bus communication line
O
JVC bus communication line
O
JVC bus communication line
-
Non connection
I
Serial data input
O
Serial data output
O
Serial clock output
-
Non connection
O
LCD driver serial data output
O
LCD driver serial clock output
O
JVC bus output select
-
Non connection
O
LCD driver communication line
I
CD mech switch
I
CD mech switch
I
CD mech switch
I
Traverse mech rest switch
I
Encoder input
I
Encoder input
I
Key input
I
Key input
I
Key input
I
Audio level input
-
Power supply
I
Signal level meter input
I
Signal quality input
-
Non connection
-
Connect to GND
-
Connect to GND with capacitor
-
Power supply
-
Connect to GND with capacitor
-
System clock
I
System clock
-
Connect to GND
I
Station detector & Stereo indicator
-
Connect to GND
-
Non connection
I
IF count input
-
---
I
FM,AM osc input
-
Non connection
1-12
2.Pin function (2/2)
Pin NO.
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
61~68
69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
89~98
99
100
GNDPLL AMEQ FMEQ IC(VPP) RESET SW1 REMOCON NC TEL_MUTE POWER CDON MUTE STAGE 1 BUZZER STAGE 2 NC LM0 LM1 BUCK CCE BUS0 BUS1 BUS2 BUS3 RST PS1 PS2 DETACH RDSSCK GND1 MONO SEEK/STOP FM/AM AFCK RDSDATA PLLMONITOR NC VDDPORT GNDPORT
I/OSymbol FUNCTION
-
---
O
PLL error output for AM
O
PLL error output for FM
-
Setting to write for flash
I
System reset
I
CD mech switch
I
Remocon input
-
Non connection
O
TEL mute output
O
Power control
O
CD power control
O
Mute control
-
---
-
Non connection
-
---
-
Non connection
O
CD mech driver control
O
CD mech driver control
O
CD LSI communication line
O
CD LSI communication line I/O I/O I/O I/O
CD LSI communication line
CD LSI communication line
CD LSI communication line
CD LSI communication line
O
CD LSI communication line
I
ACC detection input
I
Memory detection
I
Detach detection
I
Clock input for RDS
-
Connect to GND
O
Mono by force
O
Switching SEEK & STOP
O
Band switch
O
AFcheck output
I
RDS data input
-
Non connection
-
Non connection
-
Vdd
-
Connect to GND
KD-S713R/KD-S711R
1-13
KD-S713R/KD-S711R
BA4905-V3 (IC961) : Regulator
1.Terminal layout
1234 56 789101112
2.Block diagram
REGULATOR
EXT
OIVPC
RESET
1 2 3 4 5 6 7 8 9 10 11 12
RESET COMP VDD 5.7V CD 8V VCC AJ
EXT ACC AUDIO 9V CTRL ILM 10V GND
37K
5K
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