Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
TypeCompact disc player
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Number of Channels2 channels (stereo)
Frequency Response5 Hz to 20 000 Hz
Signal-to-Noise Ratio98 dB
Wow and FlutterLess than measurable limit
MP3 Decoding Format (MPEG1/2 Audio Layer 3)Max. Bit Rate320 kbps
WMA (Windows Media
USB SECTION
USB StandardUSB 1.1, USB 2.0
Data Transfer Rate (Full Speed)Max. 12 Mbps
Compatible DeviceMass Storage Class
Compatible File SystemFAT 32/16/12
Playable Audio FormatMP3/WMA
Max. CurrentDC 5 V 500 mA
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Operating Temperature0°C to +40°C
Dimensions (W × H × D):(approx.)Installation Size182 mm × 52 mm × 159 mm
Mass1.2 kg (excluding accessories)
• Subject to change without notice.
• Microsoft and Windows Media are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries.
®
Audio) Decoding FormatMax. Bit Rate192 kbps
20 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 1% total harmonic distortion.
USB input terminal, Front auxiliary input jack, Rear auxiliary/Bluetooth adapter input
jack, Antenna terminal
AM531 kHz to 1611 kHz
50 dB Quieting Sensitivity16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
Panel Size188 mm × 59 mm × 9 mm
1-2 (No.MA478<Rev.001>)
SPECIFICATION
[KD-R420,KD-R428]
AUDIO AMPLIFIER SECTION
Power Output20 W RMS × 4 Channels at 4 Ω and ≤ 1% THD+N
Signal-to-Noise Ratio80 dBA (reference : 1 W into 4 Ω)
Load Impedance4 Ω (4 Ω to 8 Ω allowance)
Frequency RangeFMwith channel interval set to 200 kHz87.9 MHz to 107.9 MHz
FM TunerUsable Sensitivity9.3 dBf (0.8 µV/75 Ω)
AM TunerSensitivity/Selectivity20 µV/40 dB
CD PLAYER SECTION
TypeCompact disc player
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Number of Channels2 channels (stereo)
Frequency Response5 Hz to 20 000 Hz
Signal-to-Noise Ratio98 dB
Wow and FlutterLess than measurable limit
MP3 Decoding Format
(MPEG1/2 Audio Layer 3)
WMA (Windows Media
Decoding Format
USB SECTION
USB StandardUSB 1.1, USB 2.0
Data Transfer Rate (Full Speed)Max. 12 Mbps
Compatible DeviceMass Storage Class
Compatible File SystemFAT 32/16/12
Playable Audio FormatMP3/WMA
Max. CurrentDC 5 V 500 mA
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Operating Temperature0°C to +40°C (32°F to 104°F)
Dimensions (W × H × D):(approx.)Installation Size182 mm × 52 mm × 159 mm(7-3/16” × 2-1/16” × 6-5/16”)
Mass1.2 kg (2.8 lbs) (excluding accessories)
• Subject to change without notice.
• If a kit is necessary for your car, consult your telephone directory for the nearest car audio speciality shop.
• Microsoft and Windows Media are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries.
®
Audio)
USB input terminal, Front auxiliary input jack, Rear auxiliary/Bluetooth adapter input jack,
Antenna terminal
with channel interval set to 50 kHz87.5 MHz to 108.0 MHz
AMwith channel interval set to 10 kHz530 kHz to 1700 kHz
with channel interval set to 9 kHz531 kHz to 1611 kHz
50 dB Quieting Sensitivity16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity
(400 kHz)
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
Max. Bit Rate320 kbps
Max. Bit Rate192 kbps
Panel Size188 mm × 59 mm × 9 mm(7-7/16” × 2-3/8” × 3/8”)
TypeCompact disc player
Signal Detection SystemNon-contact optical pickup (semiconductor laser)
Number of Channels2 channels (stereo)
Frequency Response5 Hz to 20 000 Hz
Signal-to-Noise Ratio98 dB
Wow and FlutterLess than measurable limit
MP3 Decoding Format (MPEG1/2 Audio Layer 3)Max. Bit Rate320 kbps
(R)
WMA (Windows Media
Audio) Decoding FormatMax. Bit Rate192 kbps
USB SECTION
USB StandardUSB 1.1, USB 2.0
Data Transfer Rate (Full Speed)Max. 12 Mbps
Compatible DeviceMass Storage Class
Compatible File SystemFAT 32/16/12
Playable Audio FormatMP3/WMA
Max. CurrentDC 5 V 500 mA
GENERAL
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Operating Temperature0°C to +40°C
Dimensions (W × H × D):(approx.)Installation Size182 mm × 52 mm × 159 mm
Mass1.2 kg (excluding accessories)
• Subject to change without notice.
• Microsoft and Windows Media are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries.
Front/Rear20 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more
than 1% total harmonic distortion.
USB input terminal, Front auxiliary input jack, Rear auxiliary/Bluetooth adapter input
jack, Antenna terminal
FM-LO65.0 MHz to 74.0 MHz
AMMW531 kHz to 1611 kHz
LW153 kHz to 279 kHz
50 dB Quieting Sensitivity16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity
65 dB
(400 kHz)
Frequency Response40 Hz to 15 000 Hz
Stereo Separation40 dB
MW TunerSensitivity/Selectivity 20 µV/40 dB
LW TunerSensitivity50 µV
Panel Size188 mm × 59 mm × 9 mm
(No.MA478<Rev.001>)1-5
SECTION 1
PRECAUTION
1.1Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity
in the following manner. Connect a 1,500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
0.15 F AC TYPE
Place this
probe on
1500 10W
Good earth ground
1.2Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
each exposed
metal part.
1-6 (No.MA478<Rev.001>)
1.5Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.6Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connector on the servo board. (If the card wire
is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
SOLDER
(No.MA478<Rev.001>)1-7
1.8Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
1-8 (No.MA478<Rev.001>)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
SECTION 3
DISASSEMBLY
3.1Main body (Used model: KD-R421)
3.1.1 Removing the Bottom chassis (See Fig.1)
(1) Disengage the seven hooks a engaging the Bottom chas-
sis.
(2) Slide the Bottom chassis backward to remove it.
3.1.3 Removing the Main board (See Fig.3, 4 and 5)
(1) Remove the one screw A attaching the Rear Bracket. (See
Fig.3)
A
hook a
hook a
hook a
Fig.1
3.1.2 Removing the Front chassis (See Fig.2)
(1) Disengage the four hooks b engaging both sides of the
Front chassis.
hook b
Fig.2
Fig.3
(2) Remove the two screws B attaching both sides of the Side
panel. (See Fig.4)
B
Fig.4
(3) Remove the three screws C attaching the Main board. (See
Fig.5)
(4) Disconnect the board to board connector CN502
ing the Main board and the CD mechanism. (See Fig.5)
connect-
C
Fig.5
CN502
(No.MA478<Rev.001>)1-9
3.1.4 Removing the CD mechanism (See Fig.6)
(1) Remove the three screws D attaching the CD mechanism.
D
D
Fig.6
3.1.5 Removing the Switch board (See Fig.7)
(1) Remove the Volume knob.
(2) Remove the four screws E attaching the Rear cover.
(3) Disengage the twelve hooks c engaging the Rear cover.
hook c
D
BLACK
RED
WHITE
YELLOW
ORANGE
ORANGE
WHITE
YELLOW
Fig.2
(3) Disconnect the flexible wire from the pickup connected to
the connector CN102
on the Mecha control board. (See
Fig.3)
(4) Remove the two screws A attaching the Mecha control
board. (See Fig.3)
A
CN102
hook c
EE
Fig.7
3.2CD mechanism assembly section
3.2.1 Removing the Mecha control board
(1) Solder the short land on the pickup. (See Fig. 1)
SOLDER
3.2.2 Removing the Traverse mechanism (See Fig.4, 5)
(1) Remove the five springs from the traverse mechanism.
(See Fig.4)
Fig.1
(2) Remove the eight wires from the Mecha control board.
(See Fig.2)
Fig.3
Fig.4
1-10 (No.MA478<Rev.001>)
(2) Remove the three screws B attaching the bottom frame as-
sembly. (See Fig.5)
(3) Remove the three dumpers from the bottom frame assem-
bly. (See Fig.5)
B
B
Fig.5
3.2.3 Removing the Pickup (See Fig.6, 7)
(1) Remove the two screws C attaching the feed bracket as-
sembly. (See Fig.6)
CC
(2) Remove the shaft from the TM base. (See Fig.7)
(3) Disengage the hook a on the pickup from the TM base.
(See Fig.7)
shaft
Fig.6
Fig.7
3.2.4 Removing the Spindle motor (See Fig.8. 9)
(1) Remove the HC CL. Spring from the HC CL. base and the
TM base, and then lift up the HC CL. base. (See Fig.8)
HC CL. spring
[ SIDE VIEW ]
Fig.8
(No.MA478<Rev.001>)1-11
(2) Remove the HC CL. base from th holes on the TM base.
(See Fig.9)
Fig.9
(3) Remove the two screws D attaching the spindle motor.
(See Fig.10)
D
3.2.5 Removing the Loading motor
(1) Remove the roller arm assembly from the bottom frame as-
sembly. (See Fig.11)
Fig.11
(2) Remove the two screws E attaching the loading motor as-
sembly, and then remove the loading motor assembly in
the direction of the arrow. (See Fig.12)
Fig.10
E
Fig.12
1-12 (No.MA478<Rev.001>)
SECTION 4
ADJUSTMENT
4.1Test instruments required for adjustment
(1) Digital oscilloscope (100MHz)
(2) Digital tester
(3) Test Disc
4.2Standard measuring conditions
Power supply voltage DC14.4V(10.5 to 16V)
Load impedance 20K ohm (2 Speakers connection)
Output Level Line out 2.5V (Vol. MAX)
4.54.5 How to connect the cable for adjusting
Caution:
Be sure to attach the heat sink and rear bracket onto the power amplifier IC and regulator IC respectively,
before supply the power.
If voltage is applied without attaching these parts, the power amplifier IC and regulator IC will be destroyed by heat.
4.3Standard volume position
Balance and Bass &Treble volume : lndication"0"
Loudness : OFF
4.4Dummy load
Exclusive dummy load should be used for AM,and FM.
For FM dummy load, there is a loss of 6dB between SSG output
and antenna input.
The loss of 6dB need not be considered sincedirect reading of
figures are applied in this working standard.
Original cable
(No.MA478<Rev.001>)1-13
4.6Service mode
Operating Key : [MENU] → [DOWN] (7sec)
4.6.1 Mode content
Syscon shall display the information after entering this mode. The operation shown below shall be workable.
Display contentDetail
SRVTEST
The display is released when another operation is executed.
4.6.2 Common operation mode for all sources.
OperationDisplay contentDetail
EQCD error
information
display mode
MENUSyscon
UPSyscon
UPPower ON
DOWNDisc
DOWNDisc
BRIGHTNESS Disc eject
BRIGHTNESS
I<<Force
I<<Force Power
version
display
version
display
duration
clear
operation
duration
display
operation
duration clear
number of
times
Disc eject
number of
times clear
Power OFF
information
display
OFF
information clear
Transit CD error information display mode
SYS#
@@@
PONTM0HXX
PONTM0XXXX
PONTM0H00
CDTM0HXX
CDTMXXXXX
CDTM0H00
EJCNTXXXXX
EJCNT0H00
POFF---
POFFPNL
POFF---
# = Display of destination.
J = USA, R = EUROPE, E = EASTERN-EUROPE
U = OTHERS(eq. ASIS), @@@ = Syscon version
00~50 are displayed in " X X ".
For less than 1 hour, the display is indicated
per 10 minutes.
00001~10922 are displayed in " X X X X X ".
MAX 10922 (hours).
Clear Power ON duration by pressing for 2
seconds when Power ON duration is displayed.
00~50 are displayed in " X X ".
For less than 1 hour, the display is indicated
per 10minutes.
00001~10922 are displayed in " X X X X X ".
MAX 10922 (hours).
Clear Disc operation duration by pressing
for 2 seconds when it is displated (Only the
displayed media is cleared).
Display Disc Eject number of times.
MAX 65535 (times)
Clear Disc Eject number of times by pressing for 2 seconds when it is displayed.
No force Power OFF
Force Power OFF due to Syscon-Panel
commnication error.
Clear force Power OFF information by
pressing for 2 seconds when it is displayed.
1-14 (No.MA478<Rev.001>)
4.6.3 CD error information display mode
Operation
Move
between
DISP
(Forward
search)
i t e m w i t h
I<< / >>I
EQCD error
EQMode releaseCD error information display mode releaseBack to default status, All lights on
Display contentDetail
CD
mecha error log
display
CD
load error
informationdisplay
CD
load error
informationdisplay
CD
time code
error count
informationdisplay
(count skip)
CD
time code error
count information
display
(no count update)
informationclear
MECHER#AXX
LOADER#XX
EJECTER#XX
CNTLOSE
CDDAXX
CDROMXX
CNTSTAY
CDDAXX
CD error information all clear
CDROMXX
MECHAER1--
Mecha error history 1,2,3 (latest)
# = History No. (1,2,3)
X X : number of errors, " -- " when there is none.
Load error switch 1,2
# = History No. (1,2)
X X : number of errors, " -- " when there is none.
Eject error switch 1,2,3,4
# = History No. (1,2,3,4)
X X : number of errors, " -- " when there is none.
CD time code error count information (count updated) mode display
CD-DA error count numbers
X X : numbers of errors and " -- " when there is
none
CD-ROM (compressed file) error count numbers
X X : numbers of errors and " -- " when there is none
CD time code error count information (count not
updated) mode display
CD-DA error count numbers
X X : numbers of errors and " -- " when there is none
CD-ROM (compressed file) error count numbers
X X : numbers of errors and " -- " when there is none
Clear CD error information by pressing for 2
seconds when it is displayed.
(No.MA478<Rev.001>)1-15
4.7Service information clear mode
* The receiver is connected with the DC power supply (with the power supply turned off).