Flow of finctional operation intil opelation
until TOC read
Maintenance of laser pickup
Replacement of laser pickup
Description of Major ICs
Area Suffix
JNorthern America
1-14
1-16
1-16
1-17~33
No.49722
Jun. 2002
Page 2
KD-LX333
Safety precaution
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
1-2
Page 3
KD-LX333
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as mechanism unit.
Be careful to use proper grounding in the area where repairs are being performed.
1. Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2. Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
CD mechanism ass’y
Damper bracket
Front bracket
CD mechanism
control board
Feed motor ass’y
FD gear
FD screw
Soldering
Pickup unit
1-3
Page 4
KD-LX333
Disassembly method
<Main body>
Removing the top chassis
(See Fig.1 to 5)
1.
Remove the two screws A attaching the bottom
cover to the top chassis on the bottom of the body.
2.
Remove the two screws B attaching the top chassis
on both sides of the body.
3.
Remove the two screws C and the two screw D
attaching the heat sink on the left side of the body.
4.
Remove the two screws E and the screw F on the
back of the body.
5.
Remove the two screws G on the upper side of the
body.
6.
Move the top chassis upward and disconnect the CD
mechanism connector from the main board
connector by pulling it. Remove the top chassis from
the body.
Bottom cover
A
A
Fig.1
Top chassis
B
Fig.2
E
Fig.4
F
C
Heat sink
G
Top chassis
B
D
Fig.3
Top chassis
G
1-4
Fig.5
Page 5
Removing the front panel assembly
(See Fig.6 to 8)
Prior to performing the following procedure, remove
the top chassis assembly.
1.
Disconnect the flexible harness from connector
CN701 on the main board assembly.
2.
Remove the four screws H attaching the front panel
assembly on both sides of the body. Remove the
front panel toward the front.
KD-LX333
CN701
Front panel assembly
Fig.6
Front panel assembly
H
Front panel assembly
H
Fig.7
CN701
Fig.8
Removing the Front Board (See Fig.9)
Prior to performing the following procedure, remove
the top chassis assembly and the front panel
assembly.
1.
Remove the four screws I attaching the front board
on the back of the front panel assembly and release
the eight joints a.
Joints a
I
Joints a
Fig.9
I
1-5
Page 6
KD-LX333
Removing the lifter unit (See Fig.10)
Prior to performing the following procedure, remove
the top chassis assembly and the front panel
assembly.
1.
Disconnect the harness from connector CN503and
CN504 on the main board.
2.
Remove the four screws J and detach the lifter unit
from the bottom cover.
Removing the feed motor (L) (See Fig.11)
Prior to performing the following procedure, remove
the lifter unit.
1.
Remove the washer attaching the clutch assembly
and detach the clutch assembly from the shaft of the
lifter unit.
2.
Remove the two screws K attaching the feed motor
(L).
CN503
J
CN504
J
Lifter unit assembly
Fig.10
Lifter unit assembly
Removing the feed motor (R) (See Fig.12)
Prior to performing the following procedure, remove
the lifter unit.
1.
Remove the washer attaching the clutch assembly
and detach the clutch assembly from the shaft of the
lifter unit.
2.
Remove the two screws L attaching the feed motor
(R).
Clutch assembly
Washer
Clutch assembly
Feed motor (L) assembly
K
Fig.11
Lifter unit assembly
1-6
Washer
Feed motor (R) assembly
L
Fig.12
Page 7
Removing the operation assembly
(See Fig.13 to 16)
Prior to performing the following procedure, remove
the top chassis assembly, the front panel assembly
and the lifer unit.
1.
Disconnect the card wire from connector CN702 on
the main board and remove the operation assembly.
2.
Remove the three screws M attaching the right and
left brackets which fix gears on both sides of the
operation assembly.
3.
Remove the springs 5 and 6 from the operation
assembly.
ATTENTION:
When reassembling, correctly engage
the switch S651 and S652 on the
main board and the right gear with
the part b of the operation assembly.
Bracket (L)
M
Spring 5
Operation assembly
Fig.13
KD-LX333
Bracket (R)
M
Spring 6
CN702
Bracket (R)
Operation assembly b
S652
S651
Operation assembly b
Fig.14
Operation assembly
b
S652
S651
Fig.15Fig.16
1-7
Page 8
KD-LX333
Removing the operation switch board
(See Fig.17 and 18)
Prior to performing the following procedure, remove
the operation assembly.
1.
Remove the six screws N attaching the button panel
on the operation assembly.
2.
Pull out the operation switch board from inside of the
button panel.
NN
Button panel
Fig.17
Operation switch board
Button panel
Removing the CD mechanism assembly
(See Fig.19)
Prior to performing the following procedure, remove
the top chassis.
1.
Remove the three screws O and the CD mechanism
assembly from the top chassis.
O
Fig.18
O
O
CD mechanism assembly
1-8
Fig.19
Page 9
Removing the main board assembly
(See Fig.20 to 22)
Prior to performing the following procedure, remove
the top chassis.
KD-LX333
1.
Disconnect the flexible harness from connector
CN701, the card wire from CN702 on the main board
and the harness from CN503 and CN504
respectively.
2.
Remove the three screws P attaching the main
board assembly to the bottom cover on the upper
side of the body.
3.
Remove the screw Q attaching the rear panel and
the bottom cover on the back of the body. Move the
main board in the direction of the arrow and release
the two joints c. (At this point, the main board can be
removed with the rear panel and the rear heat sink.)
4.
Remove the three screws R attaching the rear heat
sink on the back of the body.
5.
Remove the two screws S and the screw T
attaching the rear panel. Now, the main board
assembly will be removed.
ATTENTION:
When reassembling, correctly engage
the switch S651 and S652 on the
main board and the right gear with
the part b of the operation assembly
(Refer to Fig.21).
CN503
P
Joint c
CN702
CN504
CN701
P
Joint c
Front panel assembly
Fig.20
b
Main board
S
Rear panel
T
S652
Fig.21
S
Fig.22
QR
S651
R
Rear heat sink
1-9
Page 10
KD-LX333
<CD mechanism section>
Removing the CD mechanism control
board (See Fig.1 and 2)
1.
Unsolder the part a and b on the CD mechanism
control board.
2.
Remove the stator fixing the CD mechanism control
board and the damper bracket (To remove the stator
smoothly, pick up the center part).
3.
Remove the screw A attaching the CD mechanism
control board.
4.
Remove the CD mechanism control board in the
direction of the arrow while releasing it from the two
damper bracket slots d and the front bracket slot e.
5.
Disconnect the flexible wire from connector on the
pickup unit.
ATTENTION:
Turn the FD gear in the direction of the
arrow to move the entire pickup unit to
the appropriate position where the
flexible wire of the CD mechanism unit
can be disconnected easily.
(Refer to Fig.2)
CD mechanism assembly
D
h
Front bracket
Pickup unit
Damper bracket
D
A
Fig.1
e
b
Flexible wire
a
h
c
D
d
CD mechanism
control board
Shift the lock
Removing the loading motor
(See Fig.3 to 5)
Prior to performing the following procedure, remove
the CD mechanism control board.
1.
Remove the two springs f attaching the CD
mechanism assembly and the front bracket.
2.
Remove the two screws B and the front bracket
while pulling the flame outward.
3.
Remove the belt and the screw C from the loading
motor.
Loading motor
C
FD gear
f
B
Loading motor
Pull outward
Fig.2
CD mechanism control board
f
B
Front bracket
Fig.3
Front bracket
Pull outward
1-10
Fig.5
Belt
Flame
Fig.4
Page 11
KD-LX333
Removing the CD mechanism assembly
(See Fig.1, 6 to 9)
Prior to performing the following procedure, remove
the CD mechanism control board and the front
bracket (loading motor).
1.
Remove the three screws D and the damper
bracket.
2.
Raise the both sides fix arms and move the fix plates
in the direction of the arrow to place the four shafts g
as shown in Fig.8 and 9.
3.
Remove the CD mechanism assembly and the two
springs h attaching the flame.
4.
Remove the two screws E and both sides rear
damper brackets from the dampers. Detach the CD
mechanism assembly from the left side to the right
side.
ATTENTION:
The CD mechanism assembly can be
removed if only the rear damper
bracket on the left side is removed.
CD mechanism
h
Front bracket
CD mechanism
D
Flame
assembly
D
assembly
h
D
Damper bracket
D
A
Fig.5
e
b
Damper bracket
D
Fig.6
a
h
c
D
d
CD mechanism
control board
h
Fix plate (L)
g
Fix arm (R)
D
Fig.7
Rear damper bracket
g
Fig.8
Rear damper bracket
E
Fix plate(R)
E
Fix arm (L)
Damper
Damper
g
g
Fig.9
1-11
Page 12
KD-LX333
Removing the feed motor assembly
(See Fig.10)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor) and the CD mechanism assembly.
1.
Remove the two screws F and the feed motor
assembly.
Removing the pickup unit
(See Fig.10 and 11)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism assembly and
the feed motor assembly.
1.
Detach the FD gear part of the pickup unit upward.
Then remove the pickup unit while pulling out the
part i of the FD screw.
Feed motor assembly
F
FD gear
Nut push spring plate
FD screw
Pickup unit
Fig.10
Part i
Part j
Pickup unit
G
Pickup mount nut
Pickup unit
ATTENTION:
2.
Remove the screw G attaching the nut push spring
plate and the pickup mount nut from the pickup unit.
Pull out the FD screw.
When reattaching the pickup unit,
reattach the part j of the pickup unit,
then the part i of the FD screw.
Removing the spindle motor
(See Fig.12 and 13)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism assembly and
the feed motor assembly.
1.
Turn up the CD mechanism assembly and remove
the two springs k on both sides of the clamper arms.
Open the clamper arm upward.
2.
Turn the turn table, and remove the two screws H
and the spindle motor.
FD screw
k
Spindle motor
Fig.11
k
Fig.12
H
1-12
H
Fig.13
Page 13
Adjustment method
KD-LX333
Test instruments required adjustment
1.Digital oscilloscope (100MHz)
2.AM Standard signal generator
3.FM Standard signal generator
4.Stereo modulator
5.Electric voltmeter
6.Digital tester
7.Test disc(CTS-1000)
8.Extension cable for check
EXTGS004-22P
Standard volume position
Balance and Bass & Treble volume : Indication "0"
Loudness : OFF
requency Band
F
FM:87.5 MHz to 107.9 MHz
(with channel interval set to 200 kHz)
87.5 MHz to 108.0 MHz
(with channel interval set to 50 kHz)
AM:530 kHz to 1710kHz
(with channel interval set to 10 kHz)
531 kHz to 1602 kHz
(with channel interv
Dummy load
Exclusive dummy load should be used for AM, and FM.
For FM dummy load, there is a loss of 6dB between SSG output
and antenna input. The loss of 6dB need not be considered
since direct reading of figures are applied in this workingo
standard.
Standard measuring conditions
Power supply voltage DC 14.4V(11V to 16V allowance)
Load impedance 4 (4 to 8 allowance)
Line-out Level/Impedance
: 2.0 V/20k load(full scale)
Output impedance : 1k
al set to 9 kHz)
EXTLX002-JIG : Kit including the following 8 extension parts.
No.
1
2
3
4
5
6
7
Parts numberQuantityDescription
EXTLX001-2P
EXTLX001-6PF
EXTLX001-6PC
EXTLX002-16PF
EXTLX002-16PC
EXTLX002-SWPWB
EXTLX002-4P
Check the circuits in
the vicinity of IC501
pins "8","9"and"15".
Check the pickup and
its connections
Is 4V present at IC501
pins "6" and "7"?
Check the spindle motor
and its wiring
Check the circuits in the
vicinity of IC521 "19"~
"24" or the pickup
YES
YES
NO
Is 4V present at IC541
pins "41" ?
Check the vicinity of
IC501.
NO
YES
Check IC541 and
IC521.
racking section
T
When the disc is rotated
Is the tracking error signal
output at IC521 "11"?
Check IC541.
at first:
Approx. 1.2V
YES
YESYES
Check the circuit in the
vicinity of IC521 pins
"2"~"12".
Check the pickup and
its connections
1-15
Page 16
KD-LX333
Maintenance of laser pickup
(1) Cleaning the pickup lens
Before you replace the pickup,please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired.
the following symptoms will appear..
(1) The level of RF output (EFM output:amplitude
of eye patterrn) will be low.
Is RF output
1.3 0.4Vp-p?
YES
O.K
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed
circuit board which is attached to the pickup
is used to adjust the laser power.Since this.
adjustment should be performed to match the
characteristics of the whole optical block,
do not touch the semi-fixed resistor..
If the laser power is lower than the specified
value, the laser diode is almost worn out, and
the laser pickup should be replaced.
If the semi-fixed resistor is adjusted while
the pickup is functioning normally, the laser
pickup may be damaged due to excessive current.
NO
Replace it.
Replacement of laser pickup
Turn of the power switch and, disconnect the
power cord.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in, and turn the power on.
At this time, check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly..
1-16
Play a disc.
Check the eye-pattern at TP1.
Finish.
Page 17
Description of major ICs
/
TC9490FA (IC521) : DSP & DAC
1.Pin layout & Block daiagram
KD-LX333
DV
SS3
RO
DV
DD3
DVR
LO
DV
SS3
ZDET
SS5
V
BUS0
BUS1
BUS2
BUS3
BUCK
/CCE
/RST
VXDD3XOXI
SS3
XV
TEIN
DD3VSS3
V
DMO
FMO
DD3
AV
SEL
TEBC
RFGC
48474645444342414039383736353433
49
50
51
52
LPF
Clock
generator
1-bit
DAC
PWM
Servo control
A/D
53
54
55
56
Address
circuit
ROM
RAM
Digital equalizer
automatic
adjustment circuit
57
58
59
60
61
62
Micro-
controller
interface
circuit
Correction
Audio output
circuit
16k
RAM
Digital output
CLV servo
Sync signal
protection
EFM
Sub code
detector
TMAX
63
VCO
PLL
REF
V
D/A
Data
slicer
TRO
FOO
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
TEZI
TEI
SBAD
FEI
RFRP
RFZI
RFCT
DD3
AV
RFI
SLCO
AV
SS3
VCOF
REF
RV
LPFO
LPFN
64
DD5
V
17
TMAX
12345678910111213141516
BCK
LRCK
AOUT
DOUT
IPF
DD3
V
V
SBOK
CLCK
DATA
SFSY
SBSY
/HSO
UHSO
DD3
PV
PDO
SS3
1-17
Page 18
KD-LX333
2.Pin function (1/2)
Pin No.
1
2
3
4
Symbol
BCK
LRCK
AOUT
DOUT
5
6
7
8
9
10
11
12
13
14
VDD3
VSS3
SBOK
CLCK
DATA
SFSY
SBSY
/HSO
/UHSO
IPF
I/O
O
O
O
O
O
-
-
O
I/O
O
O
O
O
O
TC9490FA(2/3)
Function
Bit clock outputpin 32fs, 48fs, or 64fs selectable by command.
L/R channel clock output pin."L" for L channe and "H" for R channel.
Output polarity can be inverted by command.
Audio data output pin. MSB-first or LSB-first selectable by command.
Digital data output pin. Outputs up to double-speed playback.
Correction flag output pin.When set to "H",AOUT output cannot be corrected
by C2 correction processing.
Digital 3.3V power supply voltage pin.
Digital GND pin.
Subcode Q data CRCC result output pin."H" level when result is OK.
Subcode P-W data read clockI/O pin. I/O polarity selectable by command.
Subcode P-W data output pin.
Playback frame sync signal output pin.
Subcode block sync signal output pin. "H" level at S1 when subcode sync is
detected.
Playback speed mode flag output pins.
Tracking error input pin. Inputs when tracking servo is on.
I
Tracking error signal zero-cross input pin.
I
Focus equalizer output pin.
O
Tracking equalizer output pin.
O
Analog reference power supply voltage pin.
-
REF pin.
"PVDD3"
"HIZ"
"AV
SS3"
1-18
Page 19
KD-LX333
2.Pin function (2/2)
Pin No.
36
37
38
39
40
41
42
43
44
45
Symbol
RFGC
TEBC
SEL
AV
FMO
DMO
V
V
TESIN
XV
46
47
48
49
XV
DV
50
51
52
DV
DVR
53
54
55
56
57
58
59
60
61
62
63
64
DV
ZDET
V
BUS0
BUS1
BUS2
BUS3
BUCK
/CCE
/RST
V
DD3
SS3
DD3
XI
XO
DD3
RO
DD3
LO
SS5
DD5
SS3
SS3
SS3
I/O
O
O
O
O
O
-
-
I
-
I
O
-
O
-
O
O
-
I/O
I
I
I
-
TC9490FA(3/3)
Function
RF amplitude adjustment control signal output pin.
Tracking balance control signal output pin.
APC circuit ON/OFF signal output pin. At laser on,high impedance with
UHS="L" ,H output with UHS="H".
Analog 3.3V power supply voltage pin.
Feed equalizer output pin.
Disc equalizer output pin.
Digital GND pin.
Digital 3.3V power supply voltage pin.
Test input pin. Normally,fixed to "L".
System clock oscillator GND pin.
System clock oscilatoe input pin.
System clock oscillator output pin.
System clock oscillator 3.3V power supply voltage pin.
DA converter GND pin.
R-channel data forward output pin.
DA converter 3.3V power supply pin.
Reference voltage pin.
L-channel data forward output pin.
DA converter GND pin.
1 bit DA converter zero data detection flag output pin.
Microcontroller interface GND pin.
Microcontroller interface data I/O pins.
Microcontroller interface clock input pin.
Microcontroller interface chip enable signal input pin.At "L".
Bus0 to BUS3 are active.
Reset signal input pin. At reset,"L".
Microcontroller interface 5V power supply pin.
APC circuit ON/OFF control signal,laser diode (LDO) control signal input or
bottom/peak detection frequency change pin.
KD-LX333
9
10
11
12
13
TEBC
TEN
TEO
RFDC
GVSW
APC
circuit
GND OFF
HIZ
Vcc
I
Tracking error balance adjustment signal pin
Adjusts TE signal balance by eliminating carrier component from
PWM signal(3-state output, PWM carrier = 88.2kHz) output from
TC9490F/FA TEBC pin using RC-LPF and inputting DC.
TEBC input voltage:GND~Vcc
I
Tracking error signal generation amp negative-phase input pin
O
Tracking error signal generation amp output pin.
Combining TEO signal and RFRP signal with TC9490F/FA configures
tracking search system.
O
RF signal peak detection output pin
I
AGC/FE/TE amp gain change pin
GND
HIZ
Vcc
Connected to Vcc
through 1k resistor
Control signal output
ON
Control signal output
ON
ModeGVSW
CD-RW
CD-DA
CD-DA
LDOSEL
14
15
16
17
18
19
20
21
22
23
24
VRO
FEO
FEN
RFRP
RFRPIN
RFGO
RFGC
AGCIN
RFO
RFN
GND
Reference voltage (VRO) output pin *VRO = 1/2 Vcc when Vcc = 3.3V
O
Focus error signal generation amp output pin
O
Focus error signal generation amp negative-phase input pin
I
Signal amp output pin for track count
O
Combining RFRP signal TEO signal with TC9490F/FA configures tracking
search system.
Signal generation amp input pin for track count
I
RF signal amplitude adjustment amp output pin
O
RF amplitude adjustment control signal input pin
I
Adjusts RF signal amplitude by eliminating carrier component from PWM
signal (3-state output, PWM carrier = 88.2kHz) output from TC9490F/FA
RFGC pin using RC-LPF and inputting DC.
*RFGC input voltage : GND-Vcc
RF signal amplitude adjustment amp input pin
Header of IC
Power GND
Outpur(-) for Rear Rch
Stand by input
Output (+) for Rear Rch
Power input
Output (-) for Front Rch
Power GND
Output (+) for Front Rch
Ripple filter
Front Rch input
Rear Rch input
Signal GND
Rear Lch input
Front Lch input
Power on time control
Output (+) for Front Lch
Power GND
Output (-) for Front Lch
Power input
Output (+) for Rear Lch
Muting control input
Output (-) for Rear Lch
Power GND
Header of IC