Corresponding to Dolby Digital and DTS Digital Surround
Bit stream Selectable in digital audio output setting menu
× 2
• Specifications shown are for SP mode unless otherwise specified.
• E.& O.E. Design and specifications subject to change without notice.
• VCR Plus+, C
• The VCR Plus+ system is manufactured under license from Gemstar Development Corporation.
TM
•DSS
Corporation.
• Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems, Inc.
• (i.Link) refers to the IEEE1394-1995 industry specification and extensions thereof. The logo is used for products compliant with the i.Link standard.
3
and PlusCode are registered trademarks of Gemstar Development Corporation.
is an official trademark of DIRECTV, Inc., a unit of GM Hughes Electronics. DISH NetworkTM is a trademark of Echostar Communications
DVD-R: DVD-Video format
Corresponding to copy protection
× 2, OUT × 1
RF cable × 3, Antenna splitter, Infrared remote control
unit, "AA" battery × 2
1-2 (No.YD006)
SECTION 1
r
e
PRECAUTION
1.1SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety.
Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
Consequently, when servicing these products, replace the
cathode ray tubes and other parts with only the specified
parts. Under no circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray
tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections between the power cord and power trans former primary lead
wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the
following steps.
• Connector part number :E03830-001
• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
• Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission.
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to crimp
the metal sleeve at the center position. Be sure to
crimp fully to the complete closure of the tool.
1.2
5
2
.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleev
Conductors extended
Fig.1-1-7
(No.YD006)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord
primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure
across both terminals of load Z. See Fig.1-1-9 and following Fig.1-1-12.
ab
Externally
exposed
accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z0.1 ohm
Z0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord
d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YD006)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 Service position
This unit has been designed so that the Mechanism and Main
board assemblies can be removed together from the bottom
chassis. Before diagnosing or servicing the circuit boards, take
out the major parts from the bottom chassis.
2.1.1 How to set the "Service position"
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism
assembly.
(2) Remove the screws that fix the Mechanism, Main board as-
sembly to the bottom chassis. If any other screws are used
to fix the boards, remove them also.
(3) Remove the combined Mechanism, DVD unit, regulator,
digital, junction and Main board assemblies.
(4) If any other major parts are used, remove them also.
(5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-1a.)
(6) Place the combined Mechanism, Main board and other
board assemblies upside down.
(7) Insert the power cord plug into the power outlet and then
proceed with the diagnostics and servicing of the board as-
sembly.
Notes:
• Before inserting the power cord plug into the power out-
let, make sure that none of the electrical parts are able
to short-circuit between the workbench and the board
assembly.
• For the disassembly procedure of the major parts and
details of the precautions to be taken, see "Removing
the major parts".
• If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure
to remove them (including wires connected to the major
parts) first before performing step (2).
• When carrying out diagnosis and repair of the Main
board assembly in the "Service position", be sure to
ground both the Main board and Mechanism assemblies. If they are improperly grounded, there may be
noise on the playback picture or FDP counter display
may move even when the mechanism is kept in an inoperative status.
• In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the required mode before placing it upside down. If the mechanism mode is changed (including ejection) while it is in
an upside down position the tape inside may be damaged.
• For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying
out a diagnosis or repair of the boards in the "Service
position", make sure that the connectors are not disconnected.
Regulator board assy
Junction
board
assy
Digital
board
assy
Jack
board
assy
Switch display board assyOperation jack board assy
Main board assy
TP111 D.FF
TP106 PB FM
TP2253 A.PB FM
TP4001 CTL.P
Fig.2-1a
2.2Jig RCU mode
This unit uses the following two modes for receiving remote control codes.
(1) User RCU mode:Ordinary mode for use by the user.
(2) Jig RCU mode: Mode for use in production and servicing.
When using the Jig RCU, it is required to set the VCR to the Jig
RCU mode (the mode in which codes from the Jig RCU can be
received). As both of the above two modes are stored in the EEPROM, it is required to set the VCR back to the User RCU mode
each time that an adjustment is made or to check that the necessary operations have been completed.These modes can be set
by the operations described below.
Note:
• When the unit is set to JIG mode and when the unit is
under JIG mode, the remote control unit attached to
product operates only in "Remote Control Code 1".
Since the unit is in "Remote Control Code 3" when it is
shipped and just after its batteries are changed, "Remote Control Code 3" needs to be changed to "Remote
Control Code 1."
• Confirm the RCU mode when exchanged parts. Since
some SERVICE PARTS sets the VCR to the Jig RCU
mode as initial setting. Therefore please set the VCR to
the user RCU mode after replacing the EEPROM.
User RCU mode
Jig RCU mode
Fig.2-2a User/Jig RCU mode
( blinked)
(No.YD006)1-5
2.2.1 Changing Remote Control Code
(1) Slide the TV/CABLE/DBS/DVD switch to DVD.
(2) Press the numeric button "1" of the remote control unit
while pressing the "SET UP" button of the remote control
unit. Then,press the "ENTER" button, and then release the
"SET UP" button.
(3) Press the "POWER" button on the unit to turn off the unit.
(4) Press the "PLAY" button on the unit for over 5 seconds
while the unit is turned off. The code currently set appears
on the front display panel.
(5) Press the "STOP" button on the remote control to change
the unit’s code. When FDP indicator displays "DVD1," it
means that the Remote Control Code has been changed to
"1."
2.2.2 Setting the Jig RCU mode
(1) Turn on the power.
(2) Press the “VCR/DVD“ button repeatedly on the unit so that
the VCR lamp lights up on the unit.
(3) Press the following remocon keys continuously within 2
seconds " SET UP " → " 2 " → " 8 " → " ENTER ".
When the VCR is set to the Jig RCU mode, the symbols
( " : " ) in the time display of the FDP are blinked.
(Refer to Fig.2-2a User/Jig RCU mode)
2.2.3 Setting the User RCU mode
(1) Turn off the power.
(2) Press the "REC" and "PAUSE" buttons of the VCR simul-
taneously. Alternatively, transmit the code "9D" from the
Jig RCU.
2.3Mechanism service mode
This model has a unique function to enter the mechanism into every operation mode without loading of any cassette tape. This
function is called the "Mechanism service mode".
2.3.1 How to set the "Mechanism service mode"
(1) Set the VCR to the Jig RCU mode (the mode in which
codes from the Jig RCU can be received)
(2) Transmit the code "E5" from the Jig RCU.
(3) Release the lug of the Cassette holder and then slide the
Cassette holder toward the direction where the Cassette
holder is loaded by manually.
(4) The cassette holder lowers and, when the loading has
completed, the mechanism enters the desired mode.
When the VCR is set to the Mechanism service mode, the
symbols ("HDD") in the FDP (LED) are turned on.
2.3.2 How to exit from the "Mechanism service mode"
(1) Unplug the power cord plug from the power outlet.
2.4Maintenance and inspection
2.4.1 Cleaning
Regular cleaning of the transport system parts is desirable but
practically impossible. So make it a rule to carry out cleaning of
the tape transport system whenever the machine is serviced.
When the video head, tape guide and/or brush get soiled, the
playback picture may appear inferior or at worst disappear, resulting in possible tape damage.
Note:
• Absolutely avoid sweeping the upper drum vertically as
this will cause damage to the video head.
(1) When cleaning the upper drum (especially the video head),
soak a piece of closely woven cloth with alcohol and while
holding the cloth onto the upper drum by the fingers, turn
the upper drum counterclockwise.
(2) To clean the parts of the tape transport system other than
the upper drum, use a piece of closely woven cloth or a cotton swab soaked with alcohol.
(3) After cleaning, make sure that the cleaned parts are com-
pletely dry before using the cassette tape.
A/C head
Video heads
Fig.2-4a
2.4.2 Lubrication
With no need for periodical lubrication, you have only to lubricate
new parts after replacement. If any oil or grease on contact parts
is soiled, wipe it off and newly lubricate the parts.
Note:
• See the "mechanism assembly" diagram of the "parts
list" for the lubricating or greasing spots, and for the
types of oil or grease to be used.
2.4.3 Suggested servicing schedule for main components
The following table indicates the suggested period for such service measures as cleaning, lubrication and replacement. In practice, the indicated periods will vary widely according to
environmental and usage conditions. However, the indicated
components should be inspected when a set is brought for service and the maintenance work performed if necessary. Also
note that rubber parts may deform in time, even if the set is not
used.
SystemParts name
Operation hours
1000H2000H
Drum assemblyC,XX
A/C headC,XC,X
Pinch roller arm assemblyCC
Tape
transport
Full erase headCC
Tension arm assemblyCC
Capstan motor (Shaft)CC
Guide arm assemblyCC
Capstan motorX
Capstan brake assemblyX
Main brake assemblyX
Drive
Belt (Capstan)XX
Loading motorX
Clutch unitX
Worm gearX
Control plateX
OtherRotary encoderX
C : Cleaning
X : Inspection or Replacement if necessary
1-6 (No.YD006)
SECTION 3
DISASSEMBLY
3.1Removing the major parts
3.1.1 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: The connector of the side to remove
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
Main CN101
Main CN103
Destination of connectors
CONN. No.PIN No.CONNECTOR
WR2a
WR2b
WR2c
WR3a
WR3b
WR4a
WR4b
WR5a
CN7108
(CN1001)
CN7109
(CN1002)
CN4104
(CN1801)
WR7a
WR7b
WR7c
WR7d
WR7e
WR8a
WR8b
Main
Main
Junction
Main
Drum
assembly
DVD unit
DVD unit
Junction
Junction
Junction
Jack
Junction
Main
Main
Junction
Regulator
Regulator
Regulator
3.1.2 How to read the procedure table
This table shows the steps for disassembly of the externally furnished parts and board assemblies. Reverse these steps when
re-assembling them.
• Be careful not to damage the connector and wire etc. during
connection and disconnection.
• When connecting the flat wire to the connector, be careful with
the flat wire direction.
<Note 2b>
• When reattaching the Front panel assembly, make sure that
the door opener of the Side frame (R) is lowered in position prior to the reinstallation.
• When reattaching the Front panel assembly, pay careful attention
to the switch lever of the Front panel assembly not to make it
touch the switch knob of the Main board assembly from the side.
• When reattaching the Front panel assembly, lift the Cassette
door slightly.
(1)(2)(3)(4)(5)
(1) Order of steps in Procedure
When reassembling, perform the step(s) in the reverse order.
These numbers are also used as the identification (loca-
tion) No. of parts Figures.
(2) Part name to be removed or installed.
(3) Fig. No. showing procedure or part location.
(4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.
Door
opener
Side
frame(R)
Fig.3-1a
Switch
lever
Switch
knob
(No.YD006)1-7
<Note 3a>
• When reattaching the Mechanism assembly, secure the
screws (S3a to S3b) in the order of 1,2,3.
<Note 3b>
• When reattaching the Mechanism assembly, be sure to align
the phase of the Rotary encoder on the Main board assembly.
• When reattaching the Mechanism assembly, set the “Mechanism assembling mode”. [See “MECHANISM ASSEMBLY
SERVICE MANUAL (No. 86700)”.]
• When reattaching the Mechanism assembly to the Main board
assembly, take care not to damage the sensors and switch on
the Main board assembly.
<Note 3c>
• When reattaching the Drum assembly, secure the screws (S3c
to S3e) in the order of c, d, e.
(S3d)
Mechanism
assembly
(S3c)
(S3e)
(S3d)
(S3e)
Drum
assembly
<Note 3c>
<NOTE>
Attach the Drum assembly appropriately,
since the installation state of the Drum assembly
influences the FM WAVEFORM LINEARITY
greatly.
(S3c)
HOOK
Fig.3-1b
• When handling the drum assembly alone, hold it by the motor
or shaft. Be careful not to touch other parts, especially the video heads. Also take care not to damage the connectors.
Shaft
Motor
Video heads
Fig.3-1c
1-8 (No.YD006)
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