How it Works
Jungheinrich
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TFG 430s
User Manual
189 pgs7.66 Mb0

Jungheinrich DFG 430s, DFG 435s, TFG 425s, TFG 430s, TFG 435s User Manual

DFG / TFG 425s - 435s
Operating instructions G
51158585
07.10
11.09 -
DFG 425s DFG 430s
DFG 435s TFG 425s TFG 430s TFG 435s
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or his authorized representative in the Community
Type Option Serial No. Year of
DFG 425s DFG 430s DFG 435s TFG 425s TFG 430s TFG 435s
Additional information
Authorised signatory
Date
G EU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro­Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatories are individually empowered in each case to compile the technical documentation.
construction
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Z Used before notices and explanations.
t Indicates standard equipment o Indicates optional equipment
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
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Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
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Table of Contents
A Correct Use and Application ................................................... 11
1 General.................................................................................................... 11
2 Correct application................................................................................... 11
3 Approved application conditions.............................................................. 12
4 Proprietor responsibilities ........................................................................ 13
5 Adding attachments and/or accessories.................................................. 13
B Truck Description .................................................................... 15
1 Application ............................................................................................... 15
1.1 Truck models and rated capacity............................................................. 15
2 Assemblies and Functional Description................................................... 16
2.1 Assembly Overview ................................................................................. 16
2.2 Functional Description ............................................................................. 17
3 Technical Specifications .......................................................................... 19
3.1 Performance data .................................................................................... 19
3.2 Dimensions .............................................................................................. 21
3.3 Weights.................................................................................................... 23
3.4 Mast versions .......................................................................................... 24
3.5 Tyre type.................................................................................................. 25
3.6 Engine Data ............................................................................................. 26
3.7 EN norms................................................................................................. 27
3.8 Conditions of use ..................................................................................... 28
3.9 Electrical requirements ............................................................................ 28
4 Identification points and data plates ........................................................ 29
4.1 Data plate ................................................................................................ 31
4.2 Truck capacity plate................................................................................. 32
4.3 Attachment capacity plate ....................................................................... 33
5 Stability .................................................................................................... 33
C Transport and Commissioning ................................................ 35
1 Transport ................................................................................................. 35
2 Truck laden.............................................................................................. 35
2.1 Centre of gravity of the truck ................................................................... 35
2.2 Lifting the truck by crane ......................................................................... 36
2.3 Loading with another industrial truck ....................................................... 37
3 Securing the truck during transport ......................................................... 38
4 Using the Truck for the First Time ........................................................... 39
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D Fuelling the Truck.................................................................... 41
1 General.................................................................................................... 41
1.1 Safety regulations for handling diesel fuel and LPG................................ 41
1.2 Gas system relief valve ........................................................................... 43
2 Adding diesel ........................................................................................... 44
2.1 Fuelling .................................................................................................... 44
2.2 Fuelling with fuel containers .................................................................... 45
3 LPG containers........................................................................................ 46
3.1 LPG bottles .............................................................................................. 46
3.2 Liquid gas tank ........................................................................................ 49
4 Fuel level indicator................................................................................... 50
4.1 Display unit .............................................................................................. 50
4.2 Level indicator for LPG bottles (o) ........................................................... 50
E Operation ................................................................................ 51
1 Safety Regulations for the Operation of the Forklift Truck....................... 51
2 Displays and Controls.............................................................................. 53
2.1 Control panel with display unit ................................................................. 56
2.2 Control panel buttons .............................................................................. 59
2.3 Display ..................................................................................................... 62
3 Preparing the Truck for Operation ........................................................... 63
3.1 Checks and operations to be performed before starting daily operation . 63
3.2 Entry and exit........................................................................................... 65
3.3 Trucks with reduced headroom X (o) ...................................................... 65
3.4 Setting up the operator position............................................................... 66
3.5 Seat Belt .................................................................................................. 71
4 Industrial Truck Operation ....................................................................... 72
4.1 Safety regulations for truck operation ...................................................... 72
4.2 Preparing the truck for operation ............................................................. 74
4.3 Setting the time........................................................................................ 77
4.4 Parking the truck securely ....................................................................... 78
4.5 Emergency Disconnect............................................................................ 79
4.6 Travel....................................................................................................... 80
4.7 Steering ................................................................................................... 82
4.8 Brakes ..................................................................................................... 82
4.9 Adjusting the forks ................................................................................... 85
4.10 Replacing the forks.................................................................................. 86
4.11 Lifting, transporting and depositing loads ................................................ 87
4.12 Operating the lift mechanism and integrated attachments ...................... 89
4.13 Safety instructions for operating additional attachments ......................... 95
4.14 Operating additional attachments for the SOLO-PILOT .......................... 98
4.15 Operating additional attachments for the Multi Pilot ................................ 100
4.16 Fitting additional attachments.................................................................. 102
5 Towing trailers ......................................................................................... 104
6 Optional equipment ................................................................................. 106
6.1 Assistance systems ................................................................................. 106
6.2 Steel cab.................................................................................................. 108
6.3 Sliding windows ....................................................................................... 108
6.4 Automatic / mechanical folding gate ........................................................ 109
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6.5 Panel door ............................................................................................... 110
6.6 Operator position extension..................................................................... 110
6.7 Heating and air conditioning system........................................................ 111
6.8 Driver’s seat heating / backrest extension ............................................... 114
6.9 Removable load backrest ........................................................................ 115
6.10 Lift cutout override ................................................................................... 115
6.11 Sideshifter centre position ....................................................................... 116
6.12 Fire extinguisher ...................................................................................... 116
6.13 Rockinger coupling with hand lever or remote control............................. 117
6.14 Camera system ....................................................................................... 118
6.15 Optional equipment for working in dusty environments........................... 119
6.16 Roof window wiper .................................................................................. 119
6.17 Control layout “N” .................................................................................... 120
7 Troubleshooting....................................................................................... 121
7.1 Troubleshooting ....................................................................................... 121
7.2 Operating the truck without its own drive system .................................... 126
F Industrial Truck Maintenance .................................................. 131
1 Operational Safety and Environmental Protection................................... 131
2 Maintenance Safety Regulations............................................................. 132
3 Servicing and Inspection ......................................................................... 137
4 Maintenance checklist ............................................................................. 138
4.1 Maintenance checklist DFG..................................................................... 138
4.2 Maintenance checklist TFG ..................................................................... 143
5 Lubricants and Lubrication Schedule ...................................................... 148
5.1 Handling consumables safely .................................................................. 148
5.2 Lubrication Schedule ............................................................................... 150
5.3 Consumables........................................................................................... 151
6 Maintenance and repairs ......................................................................... 153
6.1 Preparing the truck for maintenance and repairs .................................... 153
6.2 Opening the rear panel ............................................................................ 153
6.3 Unlocking the engine bonnet ................................................................... 154
6.4 Opening the engine cover ....................................................................... 155
6.5 Checking the wheel attachments............................................................. 157
6.6 Hydraulic system ..................................................................................... 158
6.7 Engine maintenance ................................................................................ 161
6.8 Checking electrical fuses ......................................................................... 175
6.9 Starter battery .......................................................................................... 181
6.10 Exhaust system ....................................................................................... 182
6.11 Seat belt maintenance............................................................................. 183
6.12 Restoring the truck to service after maintenance and repairs ................. 184
7 Decommissioning the industrial truck ...................................................... 185
7.1 Prior to decommissioning ........................................................................ 186
7.2 During decommissioning ......................................................................... 186
7.3 Restoring the truck to service after decommissioning ............................. 187
8 Safety tests to be performed at intervals and after unusual incidents ..... 188
9 Final de-commissioning, disposal............................................................ 189
10 Human vibration measurement ............................................................... 189
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A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.
2 Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be exceeded. The load must rest on the load handler or be lifted by an attachment approved by the manufacturer. The load must rest on the back of the fork carriage and centrally between the forks.
– Lifting and lowering of loads. – Transporting lowered loads over short distances. – Do not travel with a raised load (>30 cm). – Do not carry or lift passengers. – Do push or pull load units. – Occasional towing of trailer loads. – When towing trailer loads the load must be secured on the trailer. – The permissible trailer load must not be exceeded.
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3 Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist. The driver must ensure that the loading dock / ramp cannot move or come loose during loading / unloading.
– Operation in industrial and commercial environments. – Permissible temperature range -20°C to 40°C. – Operation only on secure, level surfaces with sufficient capacity. – Operation only on routes that are visible and approved by the proprietor. – Negotiating inclines up to a maximum of 15 %. – Do not negotiate inclines crosswise or at an angle. Transporting loads downhill. – Operation in partially public traffic.
WARNING!
Extreme conditions
XSpecial equipment and authorisation are required if the truck is to be constantly
used in extreme conditions, especially in dusty or corrosive atmospheres.
XThe truck is not authorised for use in areas at risk of explosion. XIn adverse weather conditions (thunder, lightning) the industrial truck must not be
operated outside or in endangered areas.
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4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5 Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval does not however constitute the manufacturer’s approval.
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B Truck Description
1 Application
The DFG / TFG 425s - 435s is a four-wheel IC motor sit-down forklift truck. The DFG series are diesel engine trucks, while the TFG series are fitted with a petrol engine for LPG operation.
The DFG / TFG 425s - 435s is a cantilever counterbalanced truck which can lift, transport and deposit loads using the load handler attached in front.
Closed bottom pallets can also be lifted.
The DFG / TFG 425s - 435s is equipped with a hydrostatic drive. The combustion engine drives a high pressure pump for the hydraulic functions and two hydraulic motors to drive wheels.
1.1 Truck models and rated capacity
The rated capacity depends on the model. The rated capacity can be derived from the model description.
DFG425
DFG Model Description
4Series
25 Rated capacity x 100 kg
The rated capacity does not generally match the permissible capacity. The capacity can be found on the load chart attached to the rack.
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2 Assemblies and Functional Description
2.1 Assembly Overview
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1
14
23 45
S
T
A
R
T
13
12
11
10
9
Item Description Item Description
1 t Driver's seat 9 t Drive 2 t Overhead guard 10 t Emergency Disconnect switch 3 t Steering wheel 11 t Engine bonnet 4 t Mast 12 t Steer axle 5 t Fork carriage 13 t Counterweight 6 t Fork tines 14 t Trailer coupling 7 t Lift mechanism control 15 t LPG bottle (TFG only) 8 t Control / display unit
t= Standard equipment o= Optional equipment
6
7
8
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2.2 Functional Description
Chassis
The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components.
The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank for the DFG series is on the left side in the chassis.
Operator position and overhead guard
The overhead guard (2) comes in a range of models and protects the driver from falling objects and other external influences.
All the controls are ergonomically arranged. The steering column and driver's seat can be adjusted individually.
The controls and warnings on the display unit (8) enable the system to be monitored during operation, thereby ensuring a very high level of safety.
Steering
The steer cylinder of the hydrostatic steering is integrated in the steer axle (12) and is controlled by the power steering. The steer axle is fully floating in the chassis to ensure excellent grip even on non-level surfaces.
Wheels
All wheels are located within the truck geometry. A choice of pneumatic or superelastic tyres are available.
Engine
High performance, water-cooled diesel and LPG engines with long useful lives and low consumption and emission levels.
Electrical system
12 volt system with threephase alternator. A start block prevents malfunctions when the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG motors have an electronic ignition system for rapid and trouble-free engine starting. The key switch is used to stop the engine.
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Drive system and brakes
Both drive wheels are powered by individual hydraulic motors which in turn are driven by a hydraulic pump. Forward/reverse or neutral can be set with the travel direction switch on the control panel (7).
The truck brakes to a halt via the hydraulic motors, keeping energy consumption to a minimum. The truck can brake more quickly if you also apply the service brake.
The parking brake is an automatic multi-plate brake that can also be applied manually.
Hydraulic system
A multi-pilot valve allows for sensitive operation of the functions via the controls. A speed-controlled hydraulic pump ensures a proportionate and efficient supply to the hydraulic functions.
Mast
Two or three-stage masts, optionally with free lift function; narrow mast sections ensure excellent visibility of the forks and attachments. Fork carriage and mast run on permanently lubricated and hence maintenance-free support rollers.
Attachments
The trucks can be optionally fitted with mechanical and hydraulic attachments.
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3 Technical Specifications
All technical details refer to standard trucks. Values indicated with *) may vary, depending on the types of equipment used (e.g. mast, cabin, tyres etc.).
Z Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
DFG 425s-435s
Description DFG 425s DFG 430s DFG 435s
Capacity
Q
(where C = 500 mm) 1)
C Load centre distance 500 500 500 mm
Travel speed* with / without load
Lift speed, with / without load
Lowering speed with / without load
Gradeability 2)* with / without load
Acceleration* with / without load to 15 m
Available working pressure for attachments
Oil flow for attachments 30 30 30 l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.
2500 3000 3500 kg
19.6/19.6 20.8/20.8 20.8/20.8 km/h
0.56/0.56 0.56/0.56 0.48/0.48 m/s
0.56/0.56 0.56/0.56 0.56/0.56 m/s
27 24 21 %
4.9/4.4 5.4/4.6 5.4/4.7 s
160 160 160 bar
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TFG 425s-435s
Description TFG 425s TFG 430s TFG 435s
Capacity
Q
(where C = 500 mm) 1)
2500 3000 3500 kg
C Load centre distance 500 500 500 mm
Travel speed* with / without load
Lift speed, with / without load
Lowering speed with / without load
Gradeability 2)* with / without load
Acceleration* with / without load to 15 m
Available working pressure for attachments
19.6/19.6 20.8/20.8 20.8/20.8 km/h
0.56/0.56 0.56/0.56 0.48/0.48 m/s
0.56/0.56 0.56/0.56 0.56/0.56 m/s
27 24 21 %
5.7/5.0 6.0/5.1 6.1/5.2 s
160 160 160 bar
Oil flow for attachments 30 30 30 l/min
1)
for vertical mast.
2)
The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.
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3.2 Dimensions
DFG / TFG 425s-435s
Description VFG
DFG/TFG
425s
a/2 Safety distance 100 100 100 mm
h1Mast height retracted* 2315 2333 2433 mm
h2Free lift* 150 150 150 mm
h3Lift* 3300 3300 3300 mm
h4Mast height extended* 3910 4070 4083 mm
h6Overhead guard height* 2220 2238 2238 mm
h7Seat height* 1058 1076 1076 mm
h10Coupling height 380 400 400 mm
Į Mast tilt, fwd.* 6 6 6 ° ȕ Mast tilt, back* 8 8 8 °
Overall length, including
l
1
forks* Overall length, including
l
2
fork shank*
3763 3858 3948 mm
2613 2708 2798 mm
b1 Overall width* 1184 1320 1320 mm
s/e/l Fork dimensions* 40/120/1150 45/125/1150 50/125/1150 mm
Ground clearance with
m
1
load below mast* Ground clearance
m
2
centre wheelbase* Fork carriage ISO 2328,
class / type A, B
125 143 143 mm
130 148 148 mm
2A 3A 3A
Working aisle width for
A
pallets 800 x 1200
st
longit.
4158 4260 4338 mm
Working aisle width for pallets 1000 x 1200
A
st
traverse
W
Turning radius 2285 2377 2455 mm
a
3958 4060 4138 mm
b13Smallest turning radius 617 641 657 mm
x Load distance* 473 478 483 mm c Load centre of gravity 500 500 500 mm y Wheelbase 1750 1820 1880 mm
DFG/TFG
430s
DFG/TFG
435s
*) The data listed in the table corresponds to the standard version.
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3.3 Weights
Z All dimensions in kg.
DFG/TFG 425s DFG/TFG 430s DFG/TFG 435s
Truck weight* 4080 4376 4821 Axle load w.o. load front / rear* 1943 / 2137 1958 / 2488 2009 / 2812 Axle load with load front / rear* 5833 / 747 6578 / 868 7339 / 982
*) The data listed in the table corresponds to the standard version.
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3.4 Mast versions
Z All dimensions in mm
DFG/TFG 425s/430s
VDI 3596
Description
ZT
ZZ
DZ
Mast table
Lift h3Free lift h
(425s/435s)
2
Retracted
height h
1
Extended
height h
435s)
4 (425s/
Mast
weight (kg)
2900 150 2115 3510/3670 700 3100 150 2215 3710/3870 720 3300 150 2315 3910/4070 740 3500 150 2415 4110/4270 760 3700 150 2515 4310/4470 780 4000 150 2665 4610/4770 830 4300 150 2865 4910/5070 865 4500 150 2965 5110/5270 885 4700 150 3065 5310/5470 905 5000 150 3215 5610/5770 935 5500 150 3515 6110/6270 995 5800 150 3665 6410/6570 1025 6000 150 3765 6610/6770 1045 2900 1480/1380 2080 3500/3600 735 3100 1580/1480 2180 3700/3800 755 3300 1680/1580 2280 3900/4000 780 3500 1780/1680 2380 4100/4200 800 3700 1880/1780 2480 4300/4400 820 4000 2030/1930 2630 4600/4700 850 4300 2230/2130 2830 4900/5000 904 4500 2330/2230 2930 5100/5200 930 4400 1480/1380 2080 5000/5100 920 4700 1580/1480 2180 5300/5400 950 5000 1680/1580 2280 5600/5700 980 5500 1880/1780 2480 6100/6200 1040 6000 2080/1980 2680 6600/6700 1100 6500 2280/2180 2880 7100/7200 1175 7000 2480/2380 3080 7600/7700 1235
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DFG/TFG 435s
Mast table
VDI 3596
Description
Lift h
Free lift h2Retracted
3
height h
Extended
1
height h
4
2900 150 2228 3683 700 3300 150 2428 4083 740
ZT
3800 150 2678 4583 810 4300 150 2978 5083 875 4800 150 3228 5583 920 5000 150 3328 5783 940 4200 1330 2093 4963 920 4500 1430 2193 5263 950
DZ
4800 1530 2293 5563 980 5300 1730 2493 6063 1040 5800 1930 2693 6563 1100 6300 2130 2893 7063 1180
Special trucks are not included in this overview.
3.5 Tyre type
NOTE
When replacing tyres/rims fitted at the factory, always use original spare parts or tyres approved by the manufacturer. Otherwise the manufacturer's specification cannot be guaranteed. If you have any queries please contact the manufacturer's customer service department.
Mast
weight (kg)
DFG/TFG 425s - 435s
Description DFG / TFG
Pneumatic* 7.0 - 12-16PR
Front tyres
Ty r e p re s su r e
Torque NM 170 170 170
Pneumatic*
Rear tyres
Ty r e p re s su r e
Torque NM 200 200 200
425s 430s 435s
SE* 7.0 - 12 27 x 10-12 27 x 10-12
bar
27 x 10-12-
20PR
10 9 9
27 x 10-12-
20PR
SE* 6.50 x 10 6.50 x 10 6.50 x 10
bar
6.50 x 10­10PR
7.75 7.75 7.75
6.50 x 10­10PR
6.50 x 10­10PR
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*) The models listed in the table correspond to the standard version. Other tyres can be used depending on the truck's equipment.
3.6 Engine Data
Engine - DFG 425 - 435s
Description DFG 425s DFG 430s DFG 435s
Cylinder/cubic capacity 4 / 1968 4 / 1968 4 / 1968 cm³ Idle speed 900 900 900 rpm Rated speed 2500 2500 2500 rpm Engine output 43 43 43 kW Fuel consumption
60 VDI duty cycles/h
Engine - TFG 425s - 435s
Description TFG 425s TFG 430s TFG 435s
Cylinder/cubic capacity 4 /1980 4 / 1980 4 / 1980 cm³ Idle speed 900 900 900 rpm Rated speed (without load) 2500 2500 2500 rpm Engine output 38 38 38 kW Fuel consumption
60 VDI duty cycles/h
3.2 3.5 3.7 l/h [kg/h]
2.8 3 3.2 l/h [kg/h]
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3.7 EN norms
Noise emission level
– DFG/TFG 425s/430s: 75 dB(A) – DFG/TFG 435s: 75 dB(A)
*+/- 3 dB(A) depending on the truck's equipment
in accordance with EN 12053 as harmonised with ISO 4871.
Z The noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise level is measured at the level of the driver's ear.
Vibration
– DFG/TFG 425s/430s: 0,50 m/s² – DFG/TFG 435s: 0,50 m/s²
in accordance with EN 13059.
Z The vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration in the vertical direction. It is calculated when travelling over bumps at constant speed. These recordings were taken on a single occasion and must not be confused with the human vibrations of the "2002/44/EC/Vibrations" operator directive. The manufacturer offers a special service to measure these human vibrations, (see "Human vibration measurement" on page 189).
Electromagnetic compatibility (EMC)
The manufacturer confirms that the truck adheres to the limits for electromagnetic emissions and resistance as well as the static electricity discharge test in accordance with EN 12895 as well as the standardised instructions contained therein.
Z No changes to electric or electronic components or their arrangement may be
made without the written agreement of the manufacturer.
WARNING!
Medical equipment can be damaged by non-ionised radiation
Electrical equipment on the truck emitting non-ionised radiation (e.g. wireless data transmission) can affect operators' medical equipment (pacemakers, hearing aids etc.) and result in malfunctions. Consult with a doctor or the medical equipment manufacturer to clarify whether it can be used near the industrial truck.
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3.8 Conditions of use
Ambient temperature
– operating at -20°C to 40°C
Z Special equipment and authorisation are required if the truck is to be constantly
used in conditions of extreme temperature or air humidity fluctuations.
3.9 Electrical requirements
The manufacturer certifies compliance with the requirements for the design and manufacture of electrical equipment, according to EN 1175 "Industrial Truck Safety ­Electrical Requirements", provided the truck is used according to its purpose.
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4 Identification points and data plates
Z Warnings and notices such as capacity charts, strap points and data plates must
be legible at all times. Replace if necessary.
25
27
21
29
22
16
17
18
19
20
21
23
24
17
26
28
1
2
5
1
4
1
1
0
6
2000
3
9
7
2
1
8
30
33
32
31
24
29
Item Description
16 Do not travel with raised load or mast forward tilt with raised load 17 Strap points for crane lifting 18 Data plate 19 Noise level 20 “Do not carry passengers” warning 21 Fuel 22 Wear seat belt 23 Serial number, engraved in chassis below the engine bonnet 24 Jack contact points 25 Do not step onto or beneath the load, risk of trapping with moving mast 26 Maximum body size (o) 27 Risk of tip over 28 Read operating instructions 29 Test plaque (o) 30 Capacity 31 Attachment capacity 32 Hydraulic oil specification 33 Model description
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4.1 Data plate
34 35 3736 38
Item Description Item Description
34 Type 40 Year of manufacture 35 Serial number 41 Load centre (mm) 36 Rated capacity (kg) 42 Output 37 Battery voltage (V) 43 Min./max. battery weight (kg) 38 Net weight w.o. battery (kg) 44 Manufacturer 39 Option 45 Manufacturer’s logo
4039
41
42
43
44
45
Z For queries regarding the truck or ordering spare parts always quote the truck serial
number (35).
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