Jungheinrich TFG-316s-320s User Manual

Hydrostatic drive for excellent
drive comfort and productivity

Low fuel consumption

Generously designed operator
workplace

Excellent stability during travel
due to extremely low centre
of gravity and high pivot steer
axle

Driver assistance systems
(optional)

DFG/TFG 316s/320s

Diesel and LPG counterbalanced trucks with hydrostatic drive (1,600/2,000 kg)

Jungheinrich Diesel and LPG counter­balanced trucks with hydrostatic drive
give a high handling eciency, particu­larly in shuttle perations (e.g. trailer and
loading bay operations). The power of
this drive technology is demonstrated to
full advantage: high acceleration, rapid
direction changes and precise driving
characteristics. With 5 operating modes,
the performance characteristics can be
adapted to the requirements of numer­ous varied applications.

State-of-the-art engines from the auto­motive industry facilitate precise opera­tion and optimum productivity combined
with low fuel consumption by means
of their electronic control systems. All
engines have low exhaust emission and
comply with at least the current EU
regulations. A regulated 3-way catalyser
for LPG as well as soot filter systems for
Diesel trucks are optionally available.
The workplace is optimally designed
with the operator in mind. It provides

safety, protects the operator’s health and
ensures relaxed and concentrated opera­tion – the best basis for high productiv­ity throughout the shift. The laminated
safety glass roof panel oers protection
from the weather and falling items. The
increased amount of light in the cabin
creates a pleasant working atmosphere
contributing to faster and safety stacking
and retrieval.

DFG/TFG 316s/320s

Capacity

Load centre distance “c” in mm

Duplex ZT

Duplex ZZ

Triplex DZ

Standard mast types DFG 316s/DFG 320s/TFG 316s/TFG 320s

Lift

h

3

(mm) (mm) (mm) (mm) (°)

2900 1985 150 3520 7/7

3100 2085 150 3720 7/7
3300 2185 150 3920 7/5

3600 2335 150 4220 7/6
3800 2435 150 4420 7/6
4000 2535 150 4620 7/6

4500 2835 150 5120 7/6
5000 3085 150 5620 7/5

5500 3435 150 6120 7/5

2900 1940 1290 3550 7/7

3100 2040 1390 3750 7/7

3300 2140 1490 3950 7/7

3600 2290 1640 4250 7/6

3800 2390 1740 4450 7/6
4000 2490 1840 4650 7/6

4200 1940 1290 4850 7/5

4350 1990 1340 5000 7/5

4500 2040 1390 5150 7/5
4800 2140 1490 5450 7/5

5000 2215 1565 5650 7/5

5500 2390 1740 6150 7/5
6000 2590 1940 6650 7/5

6500 2840 2190 7150 7/5

Lowered mast height

h

1

Free lift

h

2

Extended mast height

h

4

Mast tilt forward / back

α/β

Issue: 05/2012

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model DFG 316s DFG 320s TFG 316s TFG 320s

1.3 Drive Diesel Diesel LPG LPG

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat

1.5 Load capacity/rated load Q t 1.6 2 1.6 2

1.6 Load centre distance c mm 500

Identification

1.8 Load distance x mm 398

1.9 wheelbase y mm 1550

2.1 Service weight kg 2800 3100 2800 3100

2.2 Axle load, w. load, front / rear kg 3870 / 520 4500 / 590 3860 / 530 4490 / 600

2.3 Axle load, w.o. load, front / rear kg 1340 / 1460 1350 / 1750 1330 / 1470 1340 / 1760

Weights

3.1 Tyres SE (L)

3.2 Tyre size, at front mm 6.50-10 (14 PR)

3.3 Tyre size, at rear mm 18x7-8 (14 PR)

3.5 Wheels, number front/rear (× = driven wheels) 2x / 2

3.6 Track width, front b

3.7 Track width, rear b

Wheels / chassis

mm 920

10

mm 870

11

4.1 Tilt of mast/fork carriage forward/backward α/β ° 7/7

4.2 mast height (lowered) h

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.7 Height of overhead guard h

4.8 Seat height/stand height h

4.12 Coupling height h

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

mm 2185

1

mm 150

2

mm 3300

3

mm 3920

4

mm 2145

6

mm 1048

7

mm 380

10

mm 3453 3473 3453 3473

1

mm 2303 2323 2303 2323

2

mm 1100

1/b2

4.22 fork dimensions s/e/l mm 40 / 100 / 1150

4.23 Fork carriage ISO 2328, class/type A, B 2A

Basic dimensions

4.24 fork carriage width b

mm 980

3

4.31 floor clearance with load under mast m1 mm 120

4.32 Floor clearance centre wheelbase m

mm 120

2

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3635 3653 3635 3653

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 3835 3853 3835 3853

4.35 turning radius W

4.36 Smallest pivot point distance b

mm 2037 2055 2037 2055

a

mm 545

13

5.1 Travel speed, w. / w.o. load km/h 19.5 / 19.5

5.2 Lift speed, w. / w.o. load m/s 0.6 / 0.62

5.3 Lower speed, w. / w.o. load m/s 0.54 / 0.57

5.5 Drawbar pull w. / w.o. load N 12100 11900 12100 12400

5.7 Gradeability laden/unladen % 26 23 27 26

5.9.2 Acceleration laden/unladen to 15 m S 4.8 / 4.4 5.1 / 4.6 5 / 4.6 5.1 / 4.7

5.10 Service brake hydrostatic

Performance data

5.11 parking brake Automatic activated multi disc brake

7.1 Motor manufacturer / type VW / BXT VW / BXT VW / BEF VW / BEF

7.2 motor output according to ISO 1585 kW 29 29 31 31

7.3 rated revolutions per minute /min 2500

7.4 No. of cylinders 4

7.4.1 cubic capacity cm³ 1896 1896 1980 1980

7.5 fuel consumption acc. to VDI cycle l/h 2.3 2.6

7.5.1 fuel consumption acc. to VDI cycle kg/h 2.2 2.4

Combustion engine

8.1 type of drive control hydrostatic

8.2 working pressure for attachments bar 160

8.3 oil flow for attachments l/min 30

Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 77 77 75 75

8.5 Trailer coupling, model/type DIN 15170/Typ H

1)

1)

DZ mast + 25 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

Maximum throughput Comfort and productivity promot-

Ergonomic operator workplace

Comfortable and helping maximise pro­ductivity with exemplary ergonomics:

• Easy and safe access due to a large
step easily visible from above.

• Floating Cab: vibration reduction
due to 4-way suspension of the seat
module.

• Height and rake adjustable, slim steer­ing column with memory function.

• Easy entry to the cab: the steering col­umn tilts forward by means of a simple
pull on the memory function lever.

• Excellent all-round visibility thanks to
special roof and panel design as well as
unobstructed roof window made from

ing workplace

• Access Control: The access control
system allows operation of the forklift
only if “seat occupied” and “safety belt
locked” recognition are activated in a
defined sequence.

• Drive Control: Automatic travel
speed reduction when cornering
( Jungheinrich Curve Control). Ad­ditional travel speed reduction occurs
with lift heights in excess of approx.
1500 mm.

• Lift Control (includes “Drive Control”):
Automatic mast tilt speed reduction
occurs with lift heights in excess of ap­prox. 1500 mm. Tilt angle is displayed
via an individual display unit.

laminated safety glass.

• SOLO-PILOT, Comfort Display and
operating console are integrated into
the right armrest and are particularly
easy to operate and read. The armrest
is both vertically and horizontally
adjustable.

• Comfortable working environment in
any weather due to comfort cabs in
various designs (optional).

Handling eciency and drive char­acteristics

Key advantages of hydrostatic drive:

• Electronic control for precise adjust­ment of drive and hydraulic functions.

• Optimum handling performance par­ticularly in shuttle operation.

• Stepless power transmission and high
starting torques.

• 5 electronically selectable operating

Assistance systems

The new Hydrostatic already oers an
extensive safety package as standard:

• Deactivation of the hydraulic functions
if seat is unoccupied.

• No uncontrolled roll-back on ramps or
inclines due to the automatic parking
brake, even with the engine switched
o.

modes ensure optimum performance
parameters for every application.

• Automatic engine speed increase dur­ing lifting and lowering.

• Very precise control of travel speed.

• Optional double pedal operation.

• Low maintenance costs due to direct
drive without wearing parts, such as
clutch, dierential and gears.

• Excellent stability due to extremely
low inherant centre of gravity and high
pivot steer axle.

A range of additional options provide
even more safety for the operator, the

Intelligent electronics

• Splash-proof electronic controllers (IP

64) connected to the CAN-Bus system
for drive and hydraulic functions.

forklift and the load:

VW engines with low energy con­sumption

• 74 Ah 12 V battery/90 A 3-phase AC
generator (140 A optional).

• Electronically controlled motors

• TFG with maintenance-free electronic
ignition system

• Sensitive adjustment of hydraulic func­tions via electromagnetic controlled
valves.

Brakes

The hydrostatic drive allows completely
wearfree braking:

• Frequent brake pedal operation is no
longer necessary.

• Parking brake; sprung-loaded lami­nated oil immersed parking brake as a
maintenance-free, enclosed system.

• Safety on ramps: The parking brake is
activated automatically when the truck
stands still or the engine is switched
o.

Hydraulics

The high performance filter system
ensures cleaner hydraulic oil and a long
service life for all components:

• Combined suction and return flow filter
system for optimum cold running.

• Hydraulic tank integrated in chassis.

• Ventilation of hydraulic tank via the
filter.

• Pressure relief valves protect against
excess pressure and overloading.

Mast

All mast components are designed for
optimum visibility, maximum stability and
a long service life:

• Slender mast profiles with lift cylinders
behind for maximum visibility.

• Damping on mast and tilt cylinders for
increased handling safety.

Outstanding all-round visibility

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

Jungheinrich Plants, Sales and

Services Europe ISO 9001/

ISO 14001

Jungheinrich fork lift trucks

meet European safety require-

ments.

T_DFG/TFG 316s/320s_092013_en_UK_000