Jungheinrich TFG-316s-320s User Manual

Hydrostatic drive for excellent drive comfort and productivity
Low fuel consumption
Generously designed operator workplace
Excellent stability during travel due to extremely low centre of gravity and high pivot steer axle
Driver assistance systems (optional)
DFG/TFG 316s/320s
Diesel and LPG counterbalanced trucks with hydrostatic drive (1,600/2,000 kg)
Jungheinrich Diesel and LPG counter­balanced trucks with hydrostatic drive give a high handling eciency, particu­larly in shuttle perations (e.g. trailer and loading bay operations). The power of this drive technology is demonstrated to full advantage: high acceleration, rapid direction changes and precise driving characteristics. With 5 operating modes, the performance characteristics can be adapted to the requirements of numer­ous varied applications.
State-of-the-art engines from the auto­motive industry facilitate precise opera­tion and optimum productivity combined with low fuel consumption by means of their electronic control systems. All engines have low exhaust emission and comply with at least the current EU regulations. A regulated 3-way catalyser for LPG as well as soot filter systems for Diesel trucks are optionally available. The workplace is optimally designed with the operator in mind. It provides
safety, protects the operator’s health and ensures relaxed and concentrated opera­tion – the best basis for high productiv­ity throughout the shift. The laminated safety glass roof panel oers protection from the weather and falling items. The increased amount of light in the cabin creates a pleasant working atmosphere contributing to faster and safety stacking and retrieval.
DFG/TFG 316s/320s
Capacity
Load centre distance “c” in mm
Duplex ZT
Duplex ZZ
Triplex DZ
Standard mast types DFG 316s/DFG 320s/TFG 316s/TFG 320s
Lift
h
3
(mm) (mm) (mm) (mm) (°)
2900 1985 150 3520 7/7
3100 2085 150 3720 7/7 3300 2185 150 3920 7/5
3600 2335 150 4220 7/6 3800 2435 150 4420 7/6 4000 2535 150 4620 7/6
4500 2835 150 5120 7/6 5000 3085 150 5620 7/5
5500 3435 150 6120 7/5
2900 1940 1290 3550 7/7
3100 2040 1390 3750 7/7
3300 2140 1490 3950 7/7
3600 2290 1640 4250 7/6
3800 2390 1740 4450 7/6 4000 2490 1840 4650 7/6
4200 1940 1290 4850 7/5
4350 1990 1340 5000 7/5
4500 2040 1390 5150 7/5 4800 2140 1490 5450 7/5
5000 2215 1565 5650 7/5
5500 2390 1740 6150 7/5 6000 2590 1940 6650 7/5
6500 2840 2190 7150 7/5
Lowered mast height
h
1
Free lift
h
2
Extended mast height
h
4
Mast tilt forward / back
α/β
Issue: 05/2012
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model DFG 316s DFG 320s TFG 316s TFG 320s
1.3 Drive Diesel Diesel LPG LPG
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 1.6 2 1.6 2
1.6 Load centre distance c mm 500
Identification
1.8 Load distance x mm 398
1.9 wheelbase y mm 1550
2.1 Service weight kg 2800 3100 2800 3100
2.2 Axle load, w. load, front / rear kg 3870 / 520 4500 / 590 3860 / 530 4490 / 600
2.3 Axle load, w.o. load, front / rear kg 1340 / 1460 1350 / 1750 1330 / 1470 1340 / 1760
Weights
3.1 Tyres SE (L)
3.2 Tyre size, at front mm 6.50-10 (14 PR)
3.3 Tyre size, at rear mm 18x7-8 (14 PR)
3.5 Wheels, number front/rear (× = driven wheels) 2x / 2
3.6 Track width, front b
3.7 Track width, rear b
Wheels / chassis
mm 920
10
mm 870
11
4.1 Tilt of mast/fork carriage forward/backward α/β ° 7/7
4.2 mast height (lowered) h
4.3 Free lift h
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8 Seat height/stand height h
4.12 Coupling height h
4.19 Overall length l
4.20 Length incl. back of forks l
4.21 Total width b
mm 2185
1
mm 150
2
mm 3300
3
mm 3920
4
mm 2145
6
mm 1048
7
mm 380
10
mm 3453 3473 3453 3473
1
mm 2303 2323 2303 2323
2
mm 1100
1/b2
4.22 fork dimensions s/e/l mm 40 / 100 / 1150
4.23 Fork carriage ISO 2328, class/type A, B 2A
Basic dimensions
4.24 fork carriage width b
mm 980
3
4.31 floor clearance with load under mast m1 mm 120
4.32 Floor clearance centre wheelbase m
mm 120
2
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3635 3653 3635 3653
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 3835 3853 3835 3853
4.35 turning radius W
4.36 Smallest pivot point distance b
mm 2037 2055 2037 2055
a
mm 545
13
5.1 Travel speed, w. / w.o. load km/h 19.5 / 19.5
5.2 Lift speed, w. / w.o. load m/s 0.6 / 0.62
5.3 Lower speed, w. / w.o. load m/s 0.54 / 0.57
5.5 Drawbar pull w. / w.o. load N 12100 11900 12100 12400
5.7 Gradeability laden/unladen % 26 23 27 26
5.9.2 Acceleration laden/unladen to 15 m S 4.8 / 4.4 5.1 / 4.6 5 / 4.6 5.1 / 4.7
5.10 Service brake hydrostatic
Performance data
5.11 parking brake Automatic activated multi disc brake
7.1 Motor manufacturer / type VW / BXT VW / BXT VW / BEF VW / BEF
7.2 motor output according to ISO 1585 kW 29 29 31 31
7.3 rated revolutions per minute /min 2500
7.4 No. of cylinders 4
7.4.1 cubic capacity cm³ 1896 1896 1980 1980
7.5 fuel consumption acc. to VDI cycle l/h 2.3 2.6
7.5.1 fuel consumption acc. to VDI cycle kg/h 2.2 2.4
Combustion engine
8.1 type of drive control hydrostatic
8.2 working pressure for attachments bar 160
8.3 oil flow for attachments l/min 30
Misc.
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 77 77 75 75
8.5 Trailer coupling, model/type DIN 15170/Typ H
1)
1)
DZ mast + 25 mm
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
Benefit from the advantages
Maximum throughput Comfort and productivity promot-
Ergonomic operator workplace
Comfortable and helping maximise pro­ductivity with exemplary ergonomics:
• Easy and safe access due to a large step easily visible from above.
• Floating Cab: vibration reduction due to 4-way suspension of the seat module.
• Height and rake adjustable, slim steer­ing column with memory function.
• Easy entry to the cab: the steering col­umn tilts forward by means of a simple pull on the memory function lever.
• Excellent all-round visibility thanks to special roof and panel design as well as unobstructed roof window made from
ing workplace
• Access Control: The access control system allows operation of the forklift only if “seat occupied” and “safety belt locked” recognition are activated in a defined sequence.
• Drive Control: Automatic travel speed reduction when cornering ( Jungheinrich Curve Control). Ad­ditional travel speed reduction occurs with lift heights in excess of approx. 1500 mm.
• Lift Control (includes “Drive Control”): Automatic mast tilt speed reduction occurs with lift heights in excess of ap­prox. 1500 mm. Tilt angle is displayed via an individual display unit.
laminated safety glass.
• SOLO-PILOT, Comfort Display and operating console are integrated into the right armrest and are particularly easy to operate and read. The armrest is both vertically and horizontally adjustable.
• Comfortable working environment in any weather due to comfort cabs in various designs (optional).
Handling eciency and drive char­acteristics
Key advantages of hydrostatic drive:
• Electronic control for precise adjust­ment of drive and hydraulic functions.
• Optimum handling performance par­ticularly in shuttle operation.
• Stepless power transmission and high starting torques.
• 5 electronically selectable operating
Assistance systems
The new Hydrostatic already oers an extensive safety package as standard:
• Deactivation of the hydraulic functions if seat is unoccupied.
• No uncontrolled roll-back on ramps or inclines due to the automatic parking brake, even with the engine switched o.
modes ensure optimum performance parameters for every application.
• Automatic engine speed increase dur­ing lifting and lowering.
• Very precise control of travel speed.
• Optional double pedal operation.
• Low maintenance costs due to direct drive without wearing parts, such as clutch, dierential and gears.
• Excellent stability due to extremely low inherant centre of gravity and high pivot steer axle.
A range of additional options provide even more safety for the operator, the
Intelligent electronics
• Splash-proof electronic controllers (IP
64) connected to the CAN-Bus system for drive and hydraulic functions.
forklift and the load:
VW engines with low energy con­sumption
• 74 Ah 12 V battery/90 A 3-phase AC generator (140 A optional).
• Electronically controlled motors
• TFG with maintenance-free electronic ignition system
• Sensitive adjustment of hydraulic func­tions via electromagnetic controlled valves.
Brakes
The hydrostatic drive allows completely wearfree braking:
• Frequent brake pedal operation is no longer necessary.
• Parking brake; sprung-loaded lami­nated oil immersed parking brake as a maintenance-free, enclosed system.
• Safety on ramps: The parking brake is activated automatically when the truck stands still or the engine is switched o.
Hydraulics
The high performance filter system ensures cleaner hydraulic oil and a long service life for all components:
• Combined suction and return flow filter system for optimum cold running.
• Hydraulic tank integrated in chassis.
• Ventilation of hydraulic tank via the filter.
• Pressure relief valves protect against excess pressure and overloading.
Mast
All mast components are designed for optimum visibility, maximum stability and a long service life:
• Slender mast profiles with lift cylinders behind for maximum visibility.
• Damping on mast and tilt cylinders for increased handling safety.
Outstanding all-round visibility
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
Jungheinrich Plants, Sales and
Services Europe ISO 9001/
ISO 14001
Jungheinrich fork lift trucks
meet European safety require-
ments.
T_DFG/TFG 316s/320s_092013_en_UK_000
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