Jungheinrich TFG-316-320 User Manual

Quality engineering - Made in Germany: functional, robust and reliable
Jungheinrich drive axle and maintenance-free wet-disc brakes with electric parking brake
High visibility in all directions due to unique ‘vision window’ mast design
Truck design concept giving high productivity with low fuel consumption and high dynamic stability
Rugged Kubota industrial engines with high torque at low revs
4 point cushion mounted drive train giving a low-vibration operators cab area
DFG/TFG 316/320
Diesel and LPG forklifts with hydrodynamic drive (Torque Converter) (1,600/2,000 kg)
Our robust torque converter counter­balance trucks give you high productivity coupled with high reliability in all appli­cations. The simple design of the torque converter drive train allows it to be used in a wide range of rugged and indus­trial operations; in addition it provides smooth power take up whilst accelerat­ing, producing optimum eciency at all speeds.
The rugged Kubota engines have been tried and tested throughout the world in harsh environments, including high and low temperatures, high humidity and tough terrains, returning optimum reliability.
Giving the strong benefit of lower fuel consumption and minimal noise. These robust engines are specifically designed for use in fork lift trucks. Giving you out­standing reliability and a long service life.
High levels of eciency are delivered through the Jungheinrich drive axle with integrated, maintenance free wet-disc brakes. Eliminating unnecessary costs associated with brake wear and lowering overall lifetime costs. The enclosed de­sign of the braking system helps protect it by eliminating ingress of water or dust, which is typical in harsh conditions.
The operators cab is designed with the operator in mind.
The visibility in all directions is class lead­ing enhancing all round safety, resulting in a safe and productive driver maximis­ing throughput throughout the shift.
Due to the unique Jungheinrich coun­terweight design, the centre of gravity is both low and centred between both front and rear the axles. This results in best in class dynamic stability and driving safety without unnecessary external electronic stability systems.
DFG/TFG 316/320
kg
Capacity
2000
1800
1600
1400
DFG/TFG 320
1200
DFG/TFG 316
Load centre distance “c” in mm
DFG/TFG 316/320
Standard mast types DFG 316/DFG 320/TFG 316/TFG 320
Lowered mast height
h
DFG 316 / TFG
316
1
DFG 320 / TFG
Duplex ZT
Duplex ZZ
Triplex DZ
Lift
h
3
(mm) (mm) (mm) (mm) (°)
2900 2016 2023 150 150 3490 3512 6/7
3100 2116 2123 150 150 3690 3712 6/7 3300 2216 2223 150 150 3890 3912 6/7 3500 2316 2323 150 150 4090 4112 6/5
3700 2416 2423 150 150 4290 4312 6/5 4000 2516 2523 150 150 4590 4612 6/5 4300 2716 2723 150 150 4890 4912 6/5
4500 2816 2823 150 150 5090 5112 6/5
3100 2071 2078 1481 1436 3690 3742 6/7
3300 2171 2178 1581 1536 3890 3942 6/7
3500 2271 2278 1681 1636 4090 4142 6/5
3700 2371 2378 1781 1736 4290 4342 6/5 4000 2521 2528 1931 1886 4590 4642 6/5 4400 2031 2038 1441 1396 4990 5042 6/5
4640 2111 2118 1521 1476 5230 5282 6/5
4700 2131 2138 1541 1496 5290 5342 6/5 4800 2171 2178 1581 1536 5390 5442 6/5
5000 2241 2248 1651 1606 5590 5642 6/5
5500 2421 2428 1831 1786 6090 6142 6/5 6000 2591 2598 2001 1951 6590 6642 6/5
6500 2771 2778 2181 2136 7090 7142 6/5
7000 2941 2948 2351 2306 7590 7642 6/5
7500 3111 3118 2521 2476 8090 8142 6/5
320
Free lift
DFG 316 / TFG
316
h
2
DFG 320 / TFG
320
Extended mast height
h
DFG 316 / TFG
316
4
DFG 320 / TFG
320
Mast tilt for-
ward / back
α/β
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model DFG 316 DFG 320
1.3 Drive Diesel
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 1.6 2
1.6 Load centre distance c mm 500
Identification
1.8 Load distance x mm 409 416
1.9 Wheelbase y mm 1500
2.1 Service weight kg 2620 2980
2.2 Axle load, w. load, front / rear kg 3780 / 440 4440 / 540
2.3 Axle load, w.o. load, front / rear kg 1210 / 1410 1220 / 1760
Weights
3.1 Tyres LUFT
3.2 Tyre size, at front mm 6.50-10
3.3 Tyre size, at rear mm 18x7-8
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b
3.7 Track width, rear b
Wheels / chassis
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/7
4.2 Mast height (lowered) h
4.3 Free lift h
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8 Seat height/stand height h
4.12 Coupling height h
4.19 Overall length l
4.20 Length incl. back of forks l
4.21 Total width b
4.22 Fork dimensions s/e/l mm 40 / 100 / 1050
4.23 Fork carriage ISO 2328, class/type A, B 2A
Basic dimensions
4.24 Fork carriage width b
4.31 Floor clearance with load under mast m
4.32 Floor clearance centre wheelbase m
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3630 3667
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 3829 3866
4.35 Turning radius W
4.36 Smallest pivot point distance b
5.1 Travel speed, w. / w.o. load km/h 18 / 19
5.2 Lift speed, w. / w.o. load m/s 0.54 / 0.58 0.57 / 0.59
5.3 Lower speed, w. / w.o. load m/s 0.55 / 0.55
5.5 Drawbar pull w. / w.o. load N 14000
5.7 Gradeability laden/unladen % 27 / 30 22 / 30
5.9.2 Acceleration laden/unladen to 15 m S 5.2 / 4.5 5.6 / 4.7
5.10 Service brake hydraulic
Performance data
5.11 Parking brake hydraulic
7.1 Engine manufacturer / type Kubota V2403-M
7.2 Engine output according to ISO 1585 kW 31.2
7.3 Rated revolutions per minute /min 2200
7.4 No. of cylinders 4
engine
7.4.1 Cubic capacity cm³ 2434
Combustion
7.5 Fuel consumption acc. to VDI cycle l/h 2.4 2.8
8.1 Type of drive control hydrodynamic
8.2 Working pressure for attachments bar 210
8.3 Oil flow for attachments l/min 40
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 82
Misc.
8.5 Trailer coupling, model/type DIN Bolzen
8.6 Steering hydraulic
mm 921
10
mm 870
11
mm 2016 2023
1
mm 150
2
mm 2900
3
mm 3490 3512
4
mm 2120
6
mm 1075
7
mm 375 372
10
mm 3311 3368
1
mm 2261 2318
2
mm 1113
1/b2
mm 980
3
mm 93 95
1
mm 111 109
2
mm 2020 2050
a
mm 562
13
Issue: 05/2014
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model TFG 316 TFG 320
1.3 Drive LPG
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 1.6 2
1.6 Load centre distance c mm 500
Identification
1.8 Load distance x mm 409 416
1.9 Wheelbase y mm 1500
2.1 Service weight kg 2620 2980
2.2 Axle load, w. load, front / rear kg 3760 / 460 4420 / 560
2.3 Axle load, w.o. load, front / rear kg 1190 / 1430 1200 / 1780
Weights
3.1 Tyres LUFT
3.2 Tyre size, at front mm 6.50-10
3.3 Tyre size, at rear mm 18x7-8
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b
3.7 Track width, rear b
Wheels / chassis
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/7
4.2 Mast height (lowered) h
4.3 Free lift h
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8 Seat height/stand height h
4.12 Coupling height h
4.19 Overall length l
4.20 Length incl. back of forks l
4.21 Total width b
4.22 Fork dimensions s/e/l mm 40 / 100 / 1050
4.23 Fork carriage ISO 2328, class/type A, B 2A
Basic dimensions
4.24 Fork carriage width b
4.31 Floor clearance with load under mast m
4.32 Floor clearance centre wheelbase m
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 3630 3667
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 3829 3866
4.35 Turning radius W
4.36 Smallest pivot point distance b
5.1 Travel speed, w. / w.o. load km/h 19 / 20
5.2 Lift speed, w. / w.o. load m/s 0.56 / 0.58 0.58 / 0.6
5.3 Lower speed, w. / w.o. load m/s 0.55 / 0.55
5.5 Drawbar pull w. / w.o. load N 14000
5.7 Gradeability laden/unladen % 27 / 30 25 / 30
5.9.2 Acceleration laden/unladen to 15 m S 4.7 / 4 4.9 / 4.2
5.10 Service brake hydraulic
Performance data
5.11 Parking brake hydraulic
7.1 Engine manufacturer / type Kubota WG2503-L
7.2 Engine output according to ISO 1585 kW 30
7.3 Rated revolutions per minute /min 2200
7.4 No. of cylinders 4
engine
7.4.1 Cubic capacity cm³ 2491
Combustion
7.5.1 Fuel consumption acc. to VDI cycle kg/h 2.8 2.9
8.1 Type of drive control hydrodynamic
8.2 Working pressure for attachments bar 210
8.3 Oil flow for attachments l/min 40
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 82
Misc.
8.5 Trailer coupling, model/type DIN Bolzen
8.6 Steering hydraulic
mm 921
10
mm 870
11
mm 2016 2023
1
mm 150
2
mm 2900
3
mm 3490 3512
4
mm 2120
6
mm 1075
7
mm 375 372
10
mm 3311 3368
1
mm 2261 2318
2
mm 1113
1/b2
mm 980
3
mm 93 95
1
mm 111 109
2
mm 2020 2050
a
mm 562
13
Issue: 05/2014
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
DFG/TFG 316/320
Standard delivery specification
• Operators cab entry handle on upright of overhead load guard. High visibility overhead load guard suitable, as stand­ard, for containers.
• Hydraulic steering on demand with load sensing technology.
• Steering column with adjustable tilt.
• Travel direction lever mounted on steering column.
• Individual hydraulic levers on the oper­ators dashboard.
• Instrumentation with glare-free display for hour meter and tank capaci­ty. Indicator lights for: - engine oil pressure, coolant temperature, battery charge, parking brake, transmission oil temperature, brake fluid level, neutral display, low fuel level warning (diesel), electronic preheating (diesel) and water in the diesel filter.
• Acoustic warning for excess coolant temperature.
• MSG20 faux leather seat with automat­ic lap belt and mechanical suspension. Setting options: Fore and aft adjust­ment, backrest tilt and weight adjust­ment (up to 130 kg).
• Functional storage compartments suitable for everyday use including a drink holder.
• Anti-noise and vibration rubber floor mat.
• Standard automotive pedal layout.
• Wet maintenance-free disc brakes with electric parking brake and audible safety warning.
• Two front halogen spotlights and two brake/rear lights on rear counter­weight.
• Hydraulic control valve incorporating load sensing technology.
• Full-flow hydraulic oil filtration with suction and return filtering for maxi­mum oil purity.
• Heavy duty cyclonic air cleaner.
• Oil cooler for torque converter and transmission oil.
• Closed pressurised cooling system.
• Enclosed towbar on counterweight.
• Full length belly plate.
Benefit from the advantages
Entry via a deep, wide step. Large, strong grab handle welded to the overhead guard.
Powerful and ecient drive concept
• Tried and tested in harsh construction environments, industrial engines from Kubota in diesel and LPG models.
• Sturdy and modern engines. Designed for durability, high load capacity and reliability.
• High torque at low engine revs.
• Engine timing via inclined spurtoothed wheels.
• Engines with low emissions (diesel engines as per Directive 97/68/ EU stage 3A).
Ergonomic operator workstation
• The visibility in all directions is class leading enhancing all round safety.
• Entry via a deep, wide step. The step is clearly visible from the seated position.
• Large, strong grab handle welded to the overhead guard.
• Generous knee and legroom thanks to slim and easily adjustable steering column.
• Ergonomic steering wheel oset to the left.
• Eortless operation with hydraulic power assisted steering.
• Large, level footwell with vibration absorbing floor mat.
• Sturdy hydraulic levers positioned for easy use even when wearing gloves.
• Comfortable operators seat with excellent suspension and numerous adjustment options.
• Displays and switches for additional equipment (e.g. lighting and wipers) are positioned within the operator’s reach and field of vision.
• Numerous storage options, such as drink holder, documents clip and a compartment for every day objects.
• Electrically applied parking brake, easily operated at the push of a button. Elim­inating the usual knock on/knock o lever which restricts access in the knee and entry area.
• Automotive pedal layout with non-slip anti vibration surface.
Display in the operator’s field of vision.
Automotive pedal configuration with non-slip surface.
Mast and hydraulics
• Smooth transitions provided by the mast cushioning system.
• High residual capacity at high lift heights.
• High visibility due to unique vision window.
• Flush face mast channels reducing the lost load centre.
• Hydraulic hoses routed for optimum visibility.
• Vision windows in the free lift cylinder cross-member, make it safer to work at higher racking levels.
• Hydraulic control valve incorporating load sensing technology. Due to the lower pressure level, the load sensing system reduces the energy consump­tion whilst keeping the unnecessary pumping losses to a minimum.
Jungheinrich drive axle with maintenance-free wet-disc brakes
• Axle concept with optimised eciency for low fuel consumption.
• The oil immersed wet-disc braking system is maintenance-free. There are virtually no service costs (in compar­ison with conventional drum braking systems).
• No negative eect on braking due to environmental influences or service related downtime due to the enclosed design.
Uncoupled power train
Improved operator comfort and reduc­tion of unnecessary vibrations. These are kept to a minimum with:
• Floating drive unit.
• Independently mounted axle and drive train via heavy duty coupling.
Optimum view of the load thanks to lift mast design giving ideal visibility.
Enclosed high-performance cooling system with combi cooler
• Heavy duty combi cooler in full aluminium design for engine cool­ant, converter and transmission oil – without the common plastic manifold which are susceptible to faults.
• Easy to clean with radiator cores of the cooling elements for engine coolant, converter and transmission oil.
• No coolant evaporation due to com­pletely enclosed pressurised system.
• Reliable operation without a reduction in performance even at extreme ambi­ent temperatures.
Easy to maintain and repair
• Optimum access to engine com­partment due to 90° opening and L-shaped cover.
• Side sections and floor plate easily de­tachable without the need for tools.
• Minimal truck downtime thanks to simple, rapid and cost-eective maintenance – expert knowledge not required.
• Use of sturdy, high-quality compo­nents.
• No truck-specific diagnostic tools or special software required.
• Large fuel filter with water separator.
• Oil change interval 500 hours.
Reliable, heavy-duty electrical equipment
• Splash-proof electrics, plug and con­nections.
• Easily accessible at all times, compact fuse box on the operators console in the drivers compartment.
Jungheinrich high-mounted fully floating axle for high degree of passive safety
Even during dynamic travel, outstand­ing driving stability through reduced pendulum motion is guaranteed by the high pivot point of the steering axle. The risk of tip over is minimised by applying basic physics. Without the additional use of electronic assistance systems.
Benefit from the advantages
Simple, fast and affordable main­tenance.
Side sections are easily detachable without tools.
Optimised counterweight design
• The counterweight design displaces the centre of gravity downwards and forwards.
• The truck’s centre of gravity is low and is situated between the front and rear axles.
Electrically applied parking brake, easily operated at the push of a button.
Additional comfort equipment in dierent models (optional)
• Windscreen and rear window made of single-pane safety glass.
• Overhead roof panel made of laminat­ed safety glass.
• Heated rear window (with vertical sliding window).
• Wipers and washer system for wind­screen and rear window.
• Steel doors with sliding windows.
• Heating including windscreen demist­ers.
• Panoramic interior mirror.
• Left and right rear view mirrors.
• Armrest.
• Comfort seats in fabric or synthetic leather.
Heating including air demister for windscreen.
Benefit from our safety and environmental benefits:
• Automatic hydraulic and travel inter­lock when the operator leaves the seat. All hydraulic functions and travel are only possible when the seat is occupied.
• Acoustic warning when the operator’s seat is vacated, if the parking brake is not applied.
• Transmission is automatically placed into neutral as soon as operator leaves the truck.
• All diesel engines comply with the EU exhaust emissions stage 3A regulations.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_DFG/TFG 316/320_052014_en_UK_000
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