Jungheinrich ERD-220 User Manual

Versatile: HGV double-deck
loading or pallet truck
/ stacker operation

3-phase AC motor for
maximum performance and
low energy consumption

ShockProtect to protect the
operator, truck and load

Electric tiller for easy steering

Optimum driving
characteristics with fixed
ProTracLink torsion bar

Fixed operator
platform (optional)

ERD 220

Electric pedestrian stacker (2,000 kg)

The ERD 220 electric pedestrian stacker
is extremely versatile and powerful when
it comes to load handling. A specialist in
HGV double-deck loading, it transports
loads eciently over longer distances
or stacks/retrieves loads up to 2560 mm
high.
The design of the truck is very robust: An
8-mm steel chassis and box section forks
made of sectional steel allow for heavy­duty applications with heavy loads.
The ERD 220 is also ideal for both pedes­trian and ride-on operation. In ride-on
mode, the ERD achieves a very high
speed of up to 12.5 km/h. This means
that goods can be handled or trans­ported eciently.

This truck also oers maximum operator
safety and operator comfort:

• In addition to the soft suspension of
the platform, the entire drive system is
cushioned with ShockProtect sus­pension. The advantage:

• Reduces stress on the operator’s spinal
column.

• Considerably less impact on the chas­sis and all technical components of the
ERD 220.

• Electric steering for fatigue-free travel,
even with heavy loads.

• The maximum speed of the truck is
automatically reduced when cornering,
depending on the steering angle
(Curve Control).

• A fixed stand-on platform (optional)
provides outstanding operator protec­tion with extra-high side components.

Up to 465 Ah high-performance batteries
are available for really demanding ap­plications. Combined with state-of-the­art 3-phase AC technology, this ensures
longer operating times with simulta­neously minimised power consumption.
For multi-shift operations, the ERD 220 is
equipped with a lateral battery exchange
option. The ERD 220 basic model is
available for less demanding applications
(no lateral battery exchange).

ERD 220

ERD 220

362

20

22

h

14

1098

837

170

384

264

b

1

Foldable platform

ERD 220

h

h

4

h

3

h

1

l

Q

c

x

m

l

2

Wa
a
2

2

y

l

1

l

6

e

Ast

s

h

5

95

b

b

11

a
2

h

14

1270

max

163

h

13

b

b

11

1

b

12

5

a
2

l

2

673

Wa

y

l

1

Ast

l

x

Q

c

m

2

l

6

e

s

95

4

h

3

h

1

h

5

h

13

b

(b12)

b

10

5

a
2

Fixed platform

Duplex

ZT

Duplex

ZZ

Triplex

DT

1)

including basic lift + 122 mm

Standard mast types ERD 220

Lift

h

(mm)

3

Lowered mast height

h

1

(mm)

ERD 220 Basic ERD 220 Fold up

/ Fixed Platform

Free lift

h

2

(mm)

ERD 220 Basic ERD 220 Fold up

/ Fixed Platform

Extended mast height

h

4

(mm)

ERD 220 Basic ERD 220 Fold up

/ Fixed Platform

1660 1350 1350 100 100 2150 2150

2010 1530 1530 100 100 2500 2500

2560 - 1810 - 100 - 3050

2500 - 1700 - 1130 - 3070

2500 - 1366 - 100 - 2990

1)

Issue: 10/2010

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model ERD 220

Basis Foldable platform fixed platform

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation

stand-on/pedes-

trian

1.5 Load capacity/rated load Q t 2

1.5.1 Load capacity/mast lift Q t 1

Identification

1.5.2 Load capacity/support arm lift Q t 2

1.6 Load centre distance c mm 600

1.8 Load distance x mm 957

1.9 Wheelbase y mm 1749

6)

2.1.1 Net weight incl. battery (see row 6.5) kg 1186 1110 1168

2.2 Axle load, w. load, front / rear kg 1958 / 1228 1920 / 1190 1920 / 1248

2.3 Axle load, w.o. load, front / rear kg 348 / 838 310 / 800 310 / 858

Weights

3.1 Tyres Vulkollan

3.2 Tyre size, at front mm Ø 230 x 77

3.3 Tyre size, at rear mm Ø 85 x 95 / Ø 85 x 75

3.4 Additional wheels (dimensions) mm Ø 140 x 50

3.5 Wheels, number front/rear (× = driven wheels) 1x +2/2 4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

4.2 Mast height (lowered) h

4.4 Lift h

4.5 Extended mast height h

4.6 Initial lift h

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

mm 512

10

mm 385

11

mm 1350

1

mm 1660

3

mm 2150

4

mm 122

5

mm 1158 / 1414

14

mm 90

13

mm 2246 2174

1

4.20 Length incl. back of forks l2 mm 1056 984

4.21 Total width b1/b2 mm 770

4.22 Fork dimensions s/e/l mm 56 / 185 / 1190

Basic dimensions

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2455

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2465

4.35 Turning radius Wa mm 2022

mm 570

5

mm 20

2

5)

4)

6)

5.1 Travel speed, w. / w.o. load km/h 7.2 / 8.2 9.5 / 12.5 9.5 / 12.5

5.2 Lift speed, w. / w.o. load m/s 0.13 / 0.22 0.14 / 0.24 0.14 / 0.24

5.3 Lower speed, w. / w.o. load m/s 0.25 / 0.21 0.27 / 0.25 0.27 / 0.25

data

5.8 Max. gradeability, laden/unladen % 8 / 15 8 / 16 8 / 16

Performance

5.10 Service brake generated

6.1 Drive motor rating S2 60 min. kW 2.8

6.2 Lift motor kW rating at S3 7% kW 2.0

6.2 Lift motor, output at S3 (on time) 12 % kW 2 2

6.3 Battery according to DIN 43531/35/36 A,B,C, no B 43535

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 375 24 / 250

6.5 Battery weight kg 288 220

Electrics

6.6 Energy consumption according to VDI cycle kWh/h 0.51 0.67 0.67

6.7 Throughput eciency t/h 94 94

6.8 Energy consumption at max. throughput kWh/h 0.61 0.61

8.1 Type of drive control AC SpeedControl

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 63 67 67

Misc.

stand-on/pedes-

trian

6)

6)

1677

2)

2)

5)

2383

4)

2393

6)

1950

3)

1)

stand-on

6)

1677

2)

2584

2)

1394

5)

2831

4)

2841

6)

2398

24 / 250

1)

220

3)

1)

375 Ah = 288 kg, 465 Ah = 368 kg

2)

Battery compartment L + 27 mm / L high + 72 mm

3)

Battery compartment L = 375 Ah, L high = 465 Ah

4)

Diagonal in accordance with VDI: + 225 mm

5)

Diagonal in accordance with VDI: + 369 mm

6)

Load section lowered: +48 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in
different values.

Benefit from the advantages

Fixed operator platform for maxi­mum driver safety

Precise operation with the pallet
stop

Dynamic and ecient travel

The 3-phase AC drive technology and
control electronics (SpeedControl)
guarantee dynamic and energy-saving
handling which can be tailored to the
requirements of any application:

• Powerful 2.8-kW drive motor with
3-phase AC controller.

• Jungheinrich SpeedControl – roll-back
protection on gradients.

• Individually adjustable drive parameters
enable the truck to be tailored to
individual requirements (optional).

• Energy recovery through regenerative
braking on deceleration.

Outstanding handling and lift per­formance

• Jungheinrich ShockProtect: Pro­tection for the operator, truck and load
through additional drive suspension.
The suspension cushions the operator
and frame against harder impacts.

• Sprung and cushioned support wheels
– linked via the ProTracLink torsion bar
– ensure safe handling under all driving
conditions.

• Controlled hydraulics (optional) for
gentle depositing of the load and
for precise pallet positioning in the
racking.

Flexible and safe operation

Flexible and safe operation

• Depending on the application, it can
be used in ride-on or pedestrian mode
by folding the platform out or in. The
travel speed is automatically reduced
when in pedestrian mode.

• A fixed platform with an enclosed
operator position is available (optional)
where more stringent safety require­ments are in place.

• In double-deck operation, two pallets
each weighing 1000 kg can be trans­ported on top of each other at a maxi­mum speed of 8 km/h (ERD 220 entry
model: 5 km/h).

Information at all times

Comprehensive control instrumentation
gives the operator information at a
glance at all times:

• CanDis information display (optional)
with hour-meter and service code
storage.

• Activation of truck via PIN and auto­matic shutdown with CanCode
(optional).

Outstanding ergonomics

The moisture-proof tiller arm has rocker
switches on both sides and a clear red/
green colour code to match the ergo­nomic requirements of the operator. The
ERD 220 also has the following features:

• Fatigue-free electric steering.

• Height-adjustable tiller arm on fixed
platform (optional).

• Additional pallet stop on chassis en­sures precise positioning of two pallets
stacked on top of each other.

• Detachable storage compartment on
battery lid.

Long operating times

Large battery capacities ensure long
operating times.

• Battery compartment M: 3 PzS 250 Ah

• Battery compartment L: 3 PzS 375 Ah

• Battery compartment L high: 3 PzS
465 Ah

• Side battery removal option for multi­shift environments

• Built-in charger (24 V/30 A for wet
cell batteries and maintenance-free
batteries) for easy charging at any
mains socket (optional).

Optional equipment

• Load backrest.

• Lowering speed reduction for pallet
lowering.

• Cold store version.

• Entry skids for lifting perimiter based
pallets.

• High-performance lift.

• Slow travel with lowered forks (fork
wear reduction)

• ERD 220 entry model with reduced
performance levels.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_ERD 220 _042014_en_UK_000