Jungheinrich ERD-220 User Manual

Versatile: HGV double-deck loading or pallet truck / stacker operation
3-phase AC motor for maximum performance and low energy consumption
ShockProtect to protect the operator, truck and load
Optimum driving characteristics with fixed ProTracLink torsion bar
Fixed operator platform (optional)
ERD 220
Electric pedestrian stacker (2,000 kg)
The ERD 220 electric pedestrian stacker is extremely versatile and powerful when it comes to load handling. A specialist in HGV double-deck loading, it transports loads eciently over longer distances or stacks/retrieves loads up to 2560 mm high. The design of the truck is very robust: An 8-mm steel chassis and box section forks made of sectional steel allow for heavy­duty applications with heavy loads. The ERD 220 is also ideal for both pedes­trian and ride-on operation. In ride-on mode, the ERD achieves a very high speed of up to 12.5 km/h. This means that goods can be handled or trans­ported eciently.
This truck also oers maximum operator safety and operator comfort:
• In addition to the soft suspension of the platform, the entire drive system is cushioned with ShockProtect sus­pension. The advantage:
• Reduces stress on the operator’s spinal column.
• Considerably less impact on the chas­sis and all technical components of the ERD 220.
• Electric steering for fatigue-free travel, even with heavy loads.
• The maximum speed of the truck is automatically reduced when cornering, depending on the steering angle (Curve Control).
• A fixed stand-on platform (optional) provides outstanding operator protec­tion with extra-high side components.
Up to 465 Ah high-performance batteries are available for really demanding ap­plications. Combined with state-of-the­art 3-phase AC technology, this ensures longer operating times with simulta­neously minimised power consumption. For multi-shift operations, the ERD 220 is equipped with a lateral battery exchange option. The ERD 220 basic model is available for less demanding applications (no lateral battery exchange).
ERD 220
ERD 220
362
20
22
h
14
1098
837
170
384
264
b
1
Foldable platform
ERD 220
h
h
4
h
3
h
1
l
Q
c
x
m
l
2
Wa a 2
2
y
l
1
l
6
e
Ast
s
h
5
95
b
b
11
a 2
h
14
1270
max
163
h
13
b
b
11
1
b
12
5
a 2
l
2
673
Wa
y
l
1
Ast
l
x
Q
c
m
2
l
6
e
s
95
4
h
3
h
1
h
5
h
13
b
(b12)
b
10
5
a 2
Fixed platform
Duplex
ZT
Duplex
ZZ
Triplex
DT
1)
including basic lift + 122 mm
Standard mast types ERD 220
Lift
h
(mm)
3
Lowered mast height
h
1
(mm)
ERD 220 Basic ERD 220 Fold up
/ Fixed Platform
Free lift
h
2
(mm)
ERD 220 Basic ERD 220 Fold up
/ Fixed Platform
Extended mast height
h
4
(mm)
ERD 220 Basic ERD 220 Fold up
/ Fixed Platform
1660 1350 1350 100 100 2150 2150
2010 1530 1530 100 100 2500 2500
2560 - 1810 - 100 - 3050
2500 - 1700 - 1130 - 3070
2500 - 1366 - 100 - 2990
1)
Issue: 10/2010
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model ERD 220
Basis Foldable platform fixed platform
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation
stand-on/pedes-
trian
1.5 Load capacity/rated load Q t 2
1.5.1 Load capacity/mast lift Q t 1
Identification
1.5.2 Load capacity/support arm lift Q t 2
1.6 Load centre distance c mm 600
1.8 Load distance x mm 957
1.9 Wheelbase y mm 1749
6)
2.1.1 Net weight incl. battery (see row 6.5) kg 1186 1110 1168
2.2 Axle load, w. load, front / rear kg 1958 / 1228 1920 / 1190 1920 / 1248
2.3 Axle load, w.o. load, front / rear kg 348 / 838 310 / 800 310 / 858
Weights
3.1 Tyres Vulkollan
3.2 Tyre size, at front mm Ø 230 x 77
3.3 Tyre size, at rear mm Ø 85 x 95 / Ø 85 x 75
3.4 Additional wheels (dimensions) mm Ø 140 x 50
3.5 Wheels, number front/rear (× = driven wheels) 1x +2/2 4
3.6 Track width, front b
Wheels / chassis
3.7 Track width, rear b
4.2 Mast height (lowered) h
4.4 Lift h
4.5 Extended mast height h
4.6 Initial lift h
4.9 Height of tiller in drive position min. / max. h
4.15 Lowered height h
4.19 Overall length l
mm 512
10
mm 385
11
mm 1350
1
mm 1660
3
mm 2150
4
mm 122
5
mm 1158 / 1414
14
mm 90
13
mm 2246 2174
1
4.20 Length incl. back of forks l2 mm 1056 984
4.21 Total width b1/b2 mm 770
4.22 Fork dimensions s/e/l mm 56 / 185 / 1190
Basic dimensions
4.25 Width over forks b
4.32 Floor clearance centre wheelbase m
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2455
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2465
4.35 Turning radius Wa mm 2022
mm 570
5
mm 20
2
5)
4)
6)
5.1 Travel speed, w. / w.o. load km/h 7.2 / 8.2 9.5 / 12.5 9.5 / 12.5
5.2 Lift speed, w. / w.o. load m/s 0.13 / 0.22 0.14 / 0.24 0.14 / 0.24
5.3 Lower speed, w. / w.o. load m/s 0.25 / 0.21 0.27 / 0.25 0.27 / 0.25
data
5.8 Max. gradeability, laden/unladen % 8 / 15 8 / 16 8 / 16
Performance
5.10 Service brake generated
6.1 Drive motor rating S2 60 min. kW 2.8
6.2 Lift motor kW rating at S3 7% kW 2.0
6.2 Lift motor, output at S3 (on time) 12 % kW 2 2
6.3 Battery according to DIN 43531/35/36 A,B,C, no B 43535
6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 375 24 / 250
6.5 Battery weight kg 288 220
Electrics
6.6 Energy consumption according to VDI cycle kWh/h 0.51 0.67 0.67
6.7 Throughput eciency t/h 94 94
6.8 Energy consumption at max. throughput kWh/h 0.61 0.61
8.1 Type of drive control AC SpeedControl
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 63 67 67
Misc.
stand-on/pedes-
trian
6)
6)
1677
2)
2)
5)
2383
4)
2393
6)
1950
3)
1)
stand-on
6)
1677
2)
2584
2)
1394
5)
2831
4)
2841
6)
2398
24 / 250
1)
220
3)
1)
375 Ah = 288 kg, 465 Ah = 368 kg
2)
Battery compartment L + 27 mm / L high + 72 mm
3)
Battery compartment L = 375 Ah, L high = 465 Ah
4)
Diagonal in accordance with VDI: + 225 mm
5)
Diagonal in accordance with VDI: + 369 mm
6)
Load section lowered: +48 mm
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
Benefit from the advantages
Fixed operator platform for maxi­mum driver safety
Precise operation with the pallet stop
Dynamic and ecient travel
The 3-phase AC drive technology and control electronics (SpeedControl) guarantee dynamic and energy-saving handling which can be tailored to the requirements of any application:
• Powerful 2.8-kW drive motor with 3-phase AC controller.
• Jungheinrich SpeedControl – roll-back protection on gradients.
• Individually adjustable drive parameters enable the truck to be tailored to individual requirements (optional).
• Energy recovery through regenerative braking on deceleration.
Outstanding handling and lift per­formance
• Jungheinrich ShockProtect: Pro­tection for the operator, truck and load through additional drive suspension. The suspension cushions the operator and frame against harder impacts.
• Sprung and cushioned support wheels – linked via the ProTracLink torsion bar – ensure safe handling under all driving conditions.
• Controlled hydraulics (optional) for gentle depositing of the load and for precise pallet positioning in the racking.
Flexible and safe operation
Flexible and safe operation
• Depending on the application, it can be used in ride-on or pedestrian mode by folding the platform out or in. The travel speed is automatically reduced when in pedestrian mode.
• A fixed platform with an enclosed operator position is available (optional) where more stringent safety require­ments are in place.
• In double-deck operation, two pallets each weighing 1000 kg can be trans­ported on top of each other at a maxi­mum speed of 8 km/h (ERD 220 entry model: 5 km/h).
Information at all times
Comprehensive control instrumentation gives the operator information at a glance at all times:
• CanDis information display (optional) with hour-meter and service code storage.
• Activation of truck via PIN and auto­matic shutdown with CanCode (optional).
Outstanding ergonomics
The moisture-proof tiller arm has rocker switches on both sides and a clear red/ green colour code to match the ergo­nomic requirements of the operator. The ERD 220 also has the following features:
• Fatigue-free electric steering.
• Height-adjustable tiller arm on fixed platform (optional).
• Additional pallet stop on chassis en­sures precise positioning of two pallets stacked on top of each other.
• Detachable storage compartment on battery lid.
Long operating times
Large battery capacities ensure long operating times.
• Battery compartment M: 3 PzS 250 Ah
• Battery compartment L: 3 PzS 375 Ah
• Battery compartment L high: 3 PzS 465 Ah
• Side battery removal option for multi­shift environments
• Built-in charger (24 V/30 A for wet cell batteries and maintenance-free batteries) for easy charging at any mains socket (optional).
Optional equipment
• Load backrest.
• Lowering speed reduction for pallet lowering.
• Cold store version.
• Entry skids for lifting perimiter based pallets.
• High-performance lift.
• Slow travel with lowered forks (fork wear reduction)
• ERD 220 entry model with reduced performance levels.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_ERD 220 _042014_en_UK_000
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