Jungheinrich ERC-212, ERC-214, ERC-216, ERC-220 User Manual

Powerful thanks to
maintenance-free 3-phase
AC drive motor

Electronically controlled
lift motor for sensitive
lifting and lowering

Smooth and safe travelling
position on sprung platform
with side arms (optional)

Fatigue-free, safe steering
with electrical tiller steering
and Curve Control

Fast lifting of light loads
with Lift-Plus (optional)

ERC 212/214/216/220

Electric pedestrian stacker (1,200/1,400/1,600/2,000 kg)

The ERC 212/214/216/220 elec­tric pedestrian stacker combines the
manoeuvrability of a pedestrian stacker
with the option to work comfortably and
quickly as a ride-on truck.
The electronically controlled, powerful
lift motor ensures smooth and quiet
lifting or lowering of the load at the
touch of a button: From smooth deposi­ting, rapid lifting/lowering or precisely
approaching the racking – the operator
has everything under control at all times.
There is also a powerful 24-volt 3-phase
AC drive motor. Its optimised eciency
ensures high speeds and outstanding

acceleration coupled with the lowest
energy consumption.
With the ride-on option, the ERC oers
very cost-eective throughput/trans­port of goods over longer distances. The
sprung stand-on platform relieves the
strain on the operator. LiftPlus (optional)
enables the ERC 214/216 to achieve a
significantly higher lift speed when lifting
the forks with a light load (up to 400
kg) in comparison with the production
version.
Depending on the application, the truck
is available with two additional speed
variants (optional): The 7-km/h version:

This model of the ERC comes with side
arms which keep the operator secure on
the stand-on platform even when cor­nering. The 9-km/h version: It is ideal for
transport over longer distances.
Batteries with capacities of up to 375
Ah plus the option of lateral battery ex­change for multishift operation (optional)
ensure that the ERC will not run out of
power even under the most challenging
conditions. A built-in charger (optional)
ensures easy, reliable battery charging at
any standard 240 V socket.

ERC 212/214/216/220

h

4

h

1

h

14 max.

h

14 min.

1100

900

170

l

2

249

383

Wa

Q

c

l

x

m

2

y

l

1

l

6

h

3

h

2

s

h

13

Lift

h

3

(mm) (mm) (mm) (mm)

Duplex ZT

2400 - - 1750 - - - 100 - - - 2925 ­2500 1750 1750 - 1950 100 100 - 100 2975 2975 - 3165
2600 - - 1850 - - - 100 - - - 3125 -

2700 1850 1850 - - 100 100 - - 3175 3175 - ­2800 - - 1950 2100 - - 100 100 - - 3325 3465
2900 1950 1950 - - 100 100 - - 3375 3375 - -

3100 - - 2100 - - - 100 - - - 3625 ­3200 2100 2100 - - 100 100 - - 3675 3675 - ­3500 - - 2300 2450 - - 100 100 - - 4025 4165
3600 2300 2300 - - 100 100 - - 4075 4075 - ­3800 - - 2450 - - - 100 - - - 4325 ­4000 - - 2550 - - - 100 - - - 4525 ­4100 - 2550 - - - 100 - - - 4575 - ­4200 - - 2650 - - - 100 - - - 4725 ­4300 - 2650 - - - 100 - - - 4775 - -

Duplex ZZ

2400 - - 1700 - - - 1175 - - - 2925 ­2500 1700 1700 - 1900 1225 1225 - 1235 2975 2975 - 3165
2800 - - 1900 2050 - - 1375 1385 - - 3325 3465
2900 1900 1900 - - 1425 1425 - - 3375 3375 - -

3100 - - 2050 - - - 1525 - - - 3625 ­3200 2050 2050 - - 1575 1575 - - 3675 3675 - ­3500 - - 2250 2400 - - 1725 1735 - - 4025 4165
3600 2250 2250 - - 1775 1775 - - 4075 4075 - ­4000 - - 2500 - - - 1975 - - - 4525 ­4100 - 2500 - - - 2025 - - - 4575 - ­4200 - - 2600 - - - 2075 - - - 4725 ­4300 - 2600 - - - 2125 - - - 4775 - -

Triplex DZ

3510 - - - 1850 - - - 1150 - - - 4210
3990 - ­4090 - 1830 - - - 1341 - - - 4579 - ­4200 - - 1900 2080 - - 1368 1380 - - 4732 4900
4300 1915 1900 - - 1408 1411 - - 4807 4789 - ­4590 - - 2030 - - - 1498 - - - 5122 ­4690 - 2030 - - - 1541 - - - 5179 - ­4700 2050 - - - 1543 - - - 5212 - - ­4800 - - - 2280 - - - 1580 - - - 5500

5250 - - 2250 - - - 1718 - - - 5782 -

5350 - 2250 - - - 1761 - - - 5839 - -

1)

with 100 mm free lift

b

b

10

500

1

a
2

Ast

b

b

b

5

11

12

a
2

Standard mast types ERC 212/214/216/220

Lowered mast height

h

1

1)

Free lift

h

2

Extended mast height

h

4

ERC 212 ERC 214 ERC 216 ERC 220 ERC 212 ERC 214 ERC 216 ERC 220 ERC 212 ERC 214 ERC 216 ERC 220

1830 - - - 1298 - - - 4522 -

Issue: 10/2013

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model ERC 212 ERC 214 ERC 216 ERC 220

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation pedestrian

1.5 Load capacity/rated load Q t 1.2 1.4 1.6 2

1.6 Load centre distance c mm 600

Identification

1.8 Load distance x mm 688

1.9 Wheelbase y mm 1336 1357 1357 1357

2.1 Service weight kg 1160 1220 1230 1310

2.2 Axle load, w. load, front / rear kg 900 / 1460 970 / 1650 990 / 1840 1010 / 2300

2.3 Axle load, w.o. load, front / rear kg 840 / 320 880 / 340 880 / 350 890 / 420

Weights

3.1 Tyres Vulkollan

3.2 Tyre size, at front mm Ø 230 x 77

5)

3.3 Tyre size, at rear mm Ø 85 x 110

Ø 85 x 1105)Ø 85 x 1105)Ø 85 x 85

3.4 Additional wheels (dimensions) mm Ø 140 x 54

3.5 Wheels, number front/rear (× = driven wheels) 1x +1/2 1x +1/2 1x +1/2 1x +1/4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 507

10

mm 400

11

4.2 Mast height (lowered) h1 mm 1950 1950 1950 2100

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

4.20 Length incl. back of forks l2 mm 896

mm 100

2

mm 2900 2900 2800 2800

3

mm 3375 3375 3325 3465

4

mm 1158 / 1414

14

mm 90

13

mm 2046

1

3)

3)

2067

917

4.21 Total width b1/b2 mm 800 800 800 820

4.22 Fork dimensions s/e/l mm 56 / 185 / 1150

Basic dimensions

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2259

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2309

mm 570

5

mm 30 30 30 20

2

2)3)

1)3)

2280

2330

4.35 Turning radius Wa mm 1597 1618 1618 1618

5.1 Travel speed, w. / w.o. load km/h 9 / 9

4)

9 / 9

5.2 Lift speed, w. / w.o. load m/s 0.13 / 0.22 0.16 / 0.25 0.15 / 0.25 0.1 / 0.18

5.3 Lower speed, w. / w.o. load m/s 0.43 / 0.37 0.37 / 0.34 0.37 / 0.34 0.37 / 0.34

data

5.8 Max. gradeability, laden/unladen % 10 / 16 9 / 16 8 / 16 6 / 16

Performance

5.10 Service brake generated

6.1 Drive motor rating S2 60 min. kW 2.8

6.2 Lift motor, output at S3 (on time) 11 % kW 3 3 3

6.2 Lift motor, output at S3 (on time) 12 % kW 2

6.3 Battery according to DIN 43531/35/36 A,B,C, no B 43535

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 375

6.5 Battery weight kg 288

Electrics

6.6 Energy consumption according to VDI cycle kWh/h 1.08 1.25 1.39

6.7 Throughput eciency t/h 65

6.8 Energy consumption at max. throughput kWh/h 0.77

8.1 Type of drive control AC SpeedControl

8.4

Misc.

Sound pressure level at operator’s ear according to EN
12053

dB (A) 68

3)

3)

3)

2)3)

1)3)

4)

2067

917

2280

2330

9 / 9

3)

3)

2)3)

1)3)

4)

2067

917

2280

2330

8 / 8

3)

3)

2)3)

1)3)

4)

1)

Diagonal in accordance with VDI: + 138 mm

2)

Diagonal in accordance with VDI: + 215 mm

3)

DZ: x - 42 mm; l1 + 42 mm; l2 + 42 mm

4)

Other speed versions: 6.0/6.0 km/h (standard), and 7.0/7.0 km/h

5)

Tandem Ø 85 x 85 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

ERC storage compartment ERC operator position Easy to operate mains connector

‘Intelligent’ control and advanced
drive technology

The ERC 212/214/216/220 is equipped
with a modern 3-phase AC drive motor,
oering you greater performance while
simultaneously reducing operating costs.
Make the most of these advantages:

• High level of eciency with excellent
energy management.

• Powerful acceleration.

• Rapid direction change.

• Jungheinrich SpeedControl – roll-back
protection on gradients.

• No carbon brushes - maintenance-free
drive motor.

Easy stacking and retrieval

All lifting and lowering functions are
comfortably controlled by the multifunc­tional tiller arm without having to reach
forward. The lift motor is electronically
controlled. This enables the forks to be
positioned precisely when stacking or
retrieving pallets, less load on the elec­tronics and also significantly reduced
noise when lifting. The proportional
hydraulics ensures precise and gentle
depositing of loads in the racking or on
the floor. In confined spaces the stand­on platform and side arms can simply
be folded in and the ERC can be used

for on-board charger

Comfortable and safe operation

• The electric tiller steering is particularly
precise and allows for easy steering
and fatigue-free operation, even in
confined spaces. Curve Control auto­matically reduces the speed when
cornering to a safe level.

• The sprung stand-on platform accom­modates major surface unevenness,
thus eectively removing strain on the
operator’s spine.

• Soft lined side arms (optional) ensure a
comfortable posture when cornering.

• The low platform height ensures easy
entry/exit.

as a pedestrian truck. LiftPlus (optional)

Flexible operation

Dierent models for a whole range of
applications:
Model 1: Folding stand-on platform
without side arms

• Pedestrian mode.

• Travel speed (6 km/h) with platform
folded down.

• Travel speed (4.4 km/h) when platform
folded up.

Model 2: Folding stand-on platform with
side arms (optional)

• Pedestrian/ride-on operation.

• 7 km/h travel speed.

Model 3: Folding stand-on platform
with side arms and high DrivePlus speed
(optional)

• Pedestrian/ride-on operation.

• 9 km/h travel speed (ERC 220: 8 km/h).

enables the ERC 214/216 to achieve a
significantly higher lift speed with a light
load (up to 400 kg) in comparison with
the production version. For improving
throughput when stacking!

Robust design

The ERC is designed for high highly
productive applications:

• 8 mm steel chassis.

• Enclosed chassis.

• Robust mast with high residual
capacities.

Long uptimes

Battery capacities of up to 375 Ah ensure
long uptimes:

• 3 EPzS 240/270/375Ah.

• Side battery removal option for multi­shift environments.

• On-board charger (24V/30A) for wet
cell batteries and maintenance-free
batteries for easy charging at any 230
volt mains socket (optional).

Additional equipment

• CanDis control instrument.

• LiftPlus.

• Twin roller support wheel to reduce
wear.

• CanCode access control.

• Cold store version.

• Load guard.

• Gentle depositing of load.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_ERC 212/214/216/220_042014_en_UK_000