Operating instructions
51145321
EJC M10
G
05.09 -
05.09
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
F
Used before safety instructions which must be observed to avoid danger to
personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
F
Used before safety instructions which must be observed to avoid danger to
personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0509.GB
Table of contents
A Correct Use and Application
BDescription
1 Application ...........................................................................................B 1
2 Assemblies ..........................................................................................B 2
3 Technical Specifications ...................................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions .........................................................................................B 3
3.3 EN norms ............................................................................................B 5
3.4 Conditions of use ................................................................................B 5
4 Identification points and data plates ....................................................B 6
4.2 Capacity ..............................................................................................B 7
C Transport and Commissioning
1 Lifting by crane ....................................................................................C 1
2 Securing the Truck for Transport ........................................................C 1
3 Using the truck for the first time ..........................................................C 2
4 Operating the truck without its own drive system
(emergency operation) ........................................................................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries .....................................D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ...........................................................................D 2
4 Charging the battery ............................................................................ D 3
5 Charging the battery with a stationary charger (o) .............................D 5
6 Battery removal and installation ..........................................................D 6
7 Battery charge / discharge indicator (t) .............................................D 7
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ...................................................................E 5
4.1 Safety regulations for truck operation .................................................E 5
4.2 Travel, steering, braking ...................................................................... E 6
4.3 Lifting and depositing load units ..........................................................E 9
5 Emergency lowering ............................................................................ E 10
5.1 Parking the truck securely ...................................................................E 10
I 1
0509.GB
Table of contents
A Correct Use and Application
BDescription
1 Application ...........................................................................................B 1
2 Assemblies ..........................................................................................B 2
3 Technical Specifications ...................................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions .........................................................................................B 3
3.3 EN norms ............................................................................................B 5
3.4 Conditions of use ................................................................................B 5
4 Identification points and data plates ....................................................B 6
4.2 Capacity ..............................................................................................B 7
C Transport and Commissioning
1 Lifting by crane ....................................................................................C 1
2 Securing the Truck for Transport ........................................................C 1
3 Using the truck for the first time ..........................................................C 2
4 Operating the truck without its own drive system
(emergency operation) ........................................................................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries .....................................D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ...........................................................................D 2
4 Charging the battery ............................................................................ D 3
5 Charging the battery with a stationary charger (o) .............................D 5
6 Battery removal and installation ..........................................................D 6
7 Battery charge / discharge indicator (t) .............................................D 7
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ...................................................................E 5
4.1 Safety regulations for truck operation .................................................E 5
4.2 Travel, steering, braking ...................................................................... E 6
4.3 Lifting and depositing load units ..........................................................E 9
5 Emergency lowering ............................................................................ E 10
5.1 Parking the truck securely ...................................................................E 10
0509.GB
I 2
6 Travel parameters ............................................................................... E 11
7 Display instrument (CanDis) (o) .........................................................E 12
7.1 Service hours display .......................................................................... E 13
7.2 Power up test ...................................................................................... E 13
7.3 Troubleshooting ..................................................................................E 14
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance Safety Regulations ........................................................F 1
3 Servicing and Inspection ..................................................................... F 3
4 Maintenance Checklist ........................................................................ F 4
5 Lubrication Schedule ........................................................................... F 6
5.1 Consumables ......................................................................................F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................F 8
6.2 Removing the front panel .................................................................... F 8
6.3 Removing the drive panel ...................................................................F 8
6.4 Checking the hydraulic oil level ...........................................................F 9
6.5 Checking electrical fuses ....................................................................F 10
6.6 Recommissioning ................................................................................F 11
7 Decommissioning the industrial truck ..................................................F 11
7.1 Prior to decommissioning ....................................................................F 11
7.2 During decommissioning .....................................................................F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety tests to be performed at intervals and after unusual
incidents ..............................................................................................F 12
9 Final de-commissioning, disposal .......................................................F 12
0509.GB
I 2
6 Travel parameters ............................................................................... E 11
7 Display instrument (CanDis) (o) .........................................................E 12
7.1 Service hours display .......................................................................... E 13
7.2 Power up test ...................................................................................... E 13
7.3 Troubleshooting ..................................................................................E 14
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance Safety Regulations ........................................................F 1
3 Servicing and Inspection ..................................................................... F 3
4 Maintenance Checklist ........................................................................ F 4
5 Lubrication Schedule ........................................................................... F 6
5.1 Consumables ......................................................................................F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................F 8
6.2 Removing the front panel .................................................................... F 8
6.3 Removing the drive panel ...................................................................F 8
6.4 Checking the hydraulic oil level ...........................................................F 9
6.5 Checking electrical fuses ....................................................................F 10
6.6 Recommissioning ................................................................................F 11
7 Decommissioning the industrial truck ..................................................F 11
7.1 Prior to decommissioning ....................................................................F 11
7.2 During decommissioning .....................................................................F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety tests to be performed at intervals and after unusual
incidents ..............................................................................................F 12
9 Final de-commissioning, disposal .......................................................F 12
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
Z
These operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
Z
These operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
0506.GB 20506.GB
2
A 1
1004.GB
A Correct Use and Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property. In particular, avoid overloading the truck
with loads which are too heavy or placed on one side. The data plate attached to
the truck or the load chart are binding for the maximum load capacity. The industrial
truck must not be used in fire or explosion endangered areas, or areas threatened by
corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual
the “proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
users have read and understood these operating instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
1004.GB
A Correct Use and Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the industrial truck or property. In particular, avoid overloading the truck
with loads which are too heavy or placed on one side. The data plate attached to
the truck or the load chart are binding for the maximum load capacity. The industrial
truck must not be used in fire or explosion endangered areas, or areas threatened by
corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual
the “proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
users have read and understood these operating instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty.
The same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
1004.GB
A 2
1004.GB
A 2
B 1
0509.GB
B Description
1 Application
The EJC M10 is a four wheel, electric pedestrian stacker with a steered drive wheel.
It is designed for use on level floors to lift and transport palletised goods. Open bottom
pallets or roll cages can be lifted.
The capacity can be obtained from the data plate.
The capacity with respect to lift height and load centre of gravity is indicated on the
capacity plate.
B 1
0509.GB
B Description
1 Application
The EJC M10 is a four wheel, electric pedestrian stacker with a steered drive wheel.
It is designed for use on level floors to lift and transport palletised goods. Open bottom
pallets or roll cages can be lifted.
The capacity can be obtained from the data plate.
The capacity with respect to lift height and load centre of gravity is indicated on the
capacity plate.
0509.GB
B 2
2 Assemblies
Item EJC M10 Description
1 t Key switch
2
t Battery charge / discharge indicator
o CANDIS display instrument
3 t Tiller and tiller arm
4 t “Shunt” button
5 t Controller
6 t Collision safety switch
7 t Mast
8 t Mast guard / auxiliary mast guard
9 t Battery cover
10 t Battery connector (Emergency Disconnect)
11 t Lift mechanism
12 t Front panel
13 t Castor wheel
14 t Traction controller and charger
15 t Drive wheel
t = Standard equipment o= Optional equipment
1
15
2
3
4
55
6
10
9
12
1314
11
7
8
0509.GB
B 2
2 Assemblies
Item EJC M10 Description
1 t Key switch
2
t Battery charge / discharge indicator
o CANDIS display instrument
3 t Tiller and tiller arm
4 t “Shunt” button
5 t Controller
6 t Collision safety switch
7 t Mast
8 t Mast guard / auxiliary mast guard
9 t Battery cover
10 t Battery connector (Emergency Disconnect)
11 t Lift mechanism
12 t Front panel
13 t Castor wheel
14 t Traction controller and charger
15 t Drive wheel
t = Standard equipment o= Optional equipment
1
15
2
3
4
55
6
10
9
12
1314
11
7
8
B 3
0509.GB
3 Technical Specifications
Z
Technical specification details in accordance with VDI 2198. Technical modifications
and additions reserved.
3.1 Performance data
3.2 Dimensions
Description EJC M10
Q Rated capacity 1000 kg
C Load centre distance
Standard fork length 600 mm
Travel speed
w. rated load / w.o. load 4.2 / 5.0 km/h
Raise lift speed
w. rated load / w.o. load 8.5 / 12 cm/sec
Lowering speed
w. rated load / w.o. load 11 / 11 cm/sec
Max. gradeability (5 min rating)
w / w.o. load 8 %
Description EJC M10
h1 Height 1950 mm
h2 Free lift 100 mm
h3 Lift 2900 mm
h4 Mast height extended 3373 mm
h13 Load fork lowered 90 mm
h14 Tiller height in min./max. travel position 820/1310 mm
y Wheelbase 1171 mm
l1 Overall length 1787 mm
l2 Headlength 637 mm
BWidth 800 mm
b5 Outside straddle 560 mm
m2 Ground clearance 30 mm
Ast Working aisle width 800 x 1200 longit. 2096 mm
Ast Aisle width 800 x 1200 longit.
(in accordance with VDI)
2234 mm
Wa Turning radius for shunting
(tiller upright)
1383 mm
B 3
0509.GB
3 Technical Specifications
Z
Technical specification details in accordance with VDI 2198. Technical modifications
and additions reserved.
3.1 Performance data
3.2 Dimensions
Description EJC M10
Q Rated capacity 1000 kg
C Load centre distance
Standard fork length 600 mm
Travel speed
w. rated load / w.o. load 4.2 / 5.0 km/h
Raise lift speed
w. rated load / w.o. load 8.5 / 12 cm/sec
Lowering speed
w. rated load / w.o. load 11 / 11 cm/sec
Max. gradeability (5 min rating)
w / w.o. load 8 %
Description EJC M10
h1 Height 1950 mm
h2 Free lift 100 mm
h3 Lift 2900 mm
h4 Mast height extended 3373 mm
h13 Load fork lowered 90 mm
h14 Tiller height in min./max. travel position 820/1310 mm
y Wheelbase 1171 mm
l1 Overall length 1787 mm
l2 Headlength 637 mm
BWidth 800 mm
b5 Outside straddle 560 mm
m2 Ground clearance 30 mm
Ast Working aisle width 800 x 1200 longit. 2096 mm
Ast Aisle width 800 x 1200 longit.
(in accordance with VDI)
2234 mm
Wa Turning radius for shunting
(tiller upright)
1383 mm
0509.GB
B 4
h
1
h
14
h
2
h
3
h
4
l
1
l
l
2
h
13
m
2
y
c
Q
b
5
A
st
W
a
B
s
0509.GB
B 4
h
1
h
14
h
2
h
3
h
4
l
1
l
l
2
h
13
m
2
y
c
Q
b
5
A
st
W
a
B
s
B 5
0509.GB
3.3 EN norms
Noise emission: 70 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
Z
The noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
Z
No changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5 °C to 40 °C
Z
Special equipment and authorisation is required if the truck is to operate constantly
below 5 °C or in a cold store or in extreme temperatures or conditions of fluctuating
air humidity.
B 5
0509.GB
3.3 EN norms
Noise emission: 70 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
Z
The noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the level of the driver's ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
Z
No changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5 °C to 40 °C
Z
Special equipment and authorisation is required if the truck is to operate constantly
below 5 °C or in a cold store or in extreme temperatures or conditions of fluctuating
air humidity.
0509.GB
B 6
4 Identification points and data plates
Item Description
16 Capacity
17 Data plate
18 Strap point for crane lifting
19 "Do not reach through the mast" warning
20 “Do not step under the load handler” warning
21 Battery data plate
22 Serial number
23 Truck description
24 “No riding” warning
25 Test plaque (o)
16
16
24
20
19
21
17
25
18
18
18
22
23
0509.GB
B 6
4 Identification points and data plates
Item Description
16 Capacity
17 Data plate
18 Strap point for crane lifting
19 "Do not reach through the mast" warning
20 “Do not step under the load handler” warning
21 Battery data plate
22 Serial number
23 Truck description
24 “No riding” warning
25 Test plaque (o)
16
16
24
20
19
21
17
25
18
18
18
22
23
B 7
0509.GB
4.1 Data Plate
Z
For truck-related queries or when ordering spare parts always quote the truck serial
number (26).
4.2 Capacity
F
The capacity data with respect to lift height and load centre of gravity distance can be
found on the capacity plate (16).
Depending on the mast fitted, the truck will have one of
the following two capacity plates (16a / 16b): (illustrations
for reference purposes only)
The capacity plate to the right (16a) shows the capacity
(Q in kg) for different load centres of gravity (D in mm) in
diagram form.
The lower plate (16b) gives the capacity (Q in kg) of the
truck as a function of the load centre of gravity distance
(D in mm) and lift height (H in mm) in tabular form.
The arrow shape markings (38 and 39) on the inner mast and bottom
and outer tie bar indicate to the driver when he has exceeded the
height limits specified by the capacity plate (16).
Item Description Item Description
26 Type 32 Manufacturer’s logo
27 Serial no. 33 Min./max. battery weight (kg)
28 Rated capacity (kg) 34 Output (kW)
29 Battery voltage (V) 35 Load centre of gravity (mm)
30 Net weight excl. battery 36 Year of manufacture
31 Manufacturer 37 Option
25
26
27
28
29
30
35
34
31
33
32
36
16a
-Nr.
Serien-Nr.
Dmm
Hmm
Q
kg
16b
38 39
B 7
0509.GB
4.1 Data Plate
Z
For truck-related queries or when ordering spare parts always quote the truck serial
number (26).
4.2 Capacity
F
The capacity data with respect to lift height and load centre of gravity distance can be
found on the capacity plate (16).
Depending on the mast fitted, the truck will have one of
the following two capacity plates (16a / 16b): (illustrations
for reference purposes only)
The capacity plate to the right (16a) shows the capacity
(Q in kg) for different load centres of gravity (D in mm) in
diagram form.
The lower plate (16b) gives the capacity (Q in kg) of the
truck as a function of the load centre of gravity distance
(D in mm) and lift height (H in mm) in tabular form.
The arrow shape markings (38 and 39) on the inner mast and bottom
and outer tie bar indicate to the driver when he has exceeded the
height limits specified by the capacity plate (16).
Item Description Item Description
26 Type 32 Manufacturer’s logo
27 Serial no. 33 Min./max. battery weight (kg)
28 Rated capacity (kg) 34 Output (kW)
29 Battery voltage (V) 35 Load centre of gravity (mm)
30 Net weight excl. battery 36 Year of manufacture
31 Manufacturer 37 Option
25
26
27
28
29
30
35
34
31
33
32
36
16a
-Nr.
Serien-Nr.
Dmm
Hmm
Q
kg
16b
38 39
0509.GB
B 8
0509.GB
B 8
C 1
0509.GB
C Transport and Commissioning
1 Lifting by crane
F
Only use lifting gear with sufficient capacity (for transport weight see truck data plate).
Z
The attachment points (1) are provided for lifting the truck with crane lifting gear
(in the middle on the ZZ mast).
– Park the truck securely (see Chapter E).
– Strap the lifting gear onto the attachment
points (1) (in the middle on the ZZ mast).
M
Attach the crane slings to the strap points
so that the truck cannot slip. Crane slings
should be fastened in such a way that they
do not come into contact with any parts of
the truck when it is being raised.
2 Securing the Truck for Transport
F
The truck must be securely fastened when
transported on a lorry or a trailer. The lorry
/ trailer must have fastening rings.
– To fasten the truck strap the tensioning
belt to the truck and attach it to the
fastening rings.
– Tighten the tensioning belt with the
tensioner.
Z
Loading must be carried out by specially
trained staff in accordance with
recommendations contained in Guidelines
VDI 2700 and VDI 2703. In each case
correct measurements must be made and
appropriate safety measures adopted.
1
C 1
0509.GB
C Transport and Commissioning
1 Lifting by crane
F
Only use lifting gear with sufficient capacity (for transport weight see truck data plate).
Z
The attachment points (1) are provided for lifting the truck with crane lifting gear
(in the middle on the ZZ mast).
– Park the truck securely (see Chapter E).
– Strap the lifting gear onto the attachment
points (1) (in the middle on the ZZ mast).
M
Attach the crane slings to the strap points
so that the truck cannot slip. Crane slings
should be fastened in such a way that they
do not come into contact with any parts of
the truck when it is being raised.
2 Securing the Truck for Transport
F
The truck must be securely fastened when
transported on a lorry or a trailer. The lorry
/ trailer must have fastening rings.
– To fasten the truck strap the tensioning
belt to the truck and attach it to the
fastening rings.
– Tighten the tensioning belt with the
tensioner.
Z
Loading must be carried out by specially
trained staff in accordance with
recommendations contained in Guidelines
VDI 2700 and VDI 2703. In each case
correct measurements must be made and
appropriate safety measures adopted.
1
0509.GB
C 2
3 Using the truck for the first time
M
Only operate the truck with battery current. Rectified AC current will damage
the electronic components. The battery leads (tow cable) must be less than 6m long.
F
Do not lift loads if the truck is operated via a tow lead with an external battery.
To prepare the truck after delivery or after transport, proceed as follows:
– Make sure the truck's equipment is complete and in a satisfactory condition.
– Install battery (where required). Do not damage battery cable.
(see Chapter D).
– Charge the battery (see Chapter D).
– If necessary, adjust the display instrument and the battery parameter to match
the battery type (see Chapter D).
– Start up the truck as indicated
(see Chapter E).
Z
When the truck is parked the surface of the tyres will flatten. The flattening will
disappear after a short period of operation.
0509.GB
C 2
3 Using the truck for the first time
M
Only operate the truck with battery current. Rectified AC current will damage
the electronic components. The battery leads (tow cable) must be less than 6m long.
F
Do not lift loads if the truck is operated via a tow lead with an external battery.
To prepare the truck after delivery or after transport, proceed as follows:
– Make sure the truck's equipment is complete and in a satisfactory condition.
– Install battery (where required). Do not damage battery cable.
(see Chapter D).
– Charge the battery (see Chapter D).
– If necessary, adjust the display instrument and the battery parameter to match
the battery type (see Chapter D).
– Start up the truck as indicated
(see Chapter E).
Z
When the truck is parked the surface of the tyres will flatten. The flattening will
disappear after a short period of operation.
C 3
0509.GB
4 Operating the truck without its own drive system (emergency operation)
F
This operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a fault has made it non-operational, proceed
as follows:
– Set the main switch/isolator “OFF”.
– Set the key switch “OFF” (“0”) and remove the key.
– Prevent the truck from rolling away.
– Remove the front panel (2) (see Chapter F).
– Remove the right-hand drive panel (3) (see Chapter F).
– Pull up the anchor plate by screwing in two M5 screws (4, at least 35 mm long)
as far as the stop.
The brake has now been released and the truck can be moved.
F
On reaching your destination, ensure that the brake is restored to its initial state.
The truck must not be parked with the brakes released.
– Remove the screws (4).
The brake is now applied again.
2
3
4
C 3
0509.GB
4 Operating the truck without its own drive system (emergency operation)
F
This operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a fault has made it non-operational, proceed
as follows:
– Set the main switch/isolator “OFF”.
– Set the key switch “OFF” (“0”) and remove the key.
– Prevent the truck from rolling away.
– Remove the front panel (2) (see Chapter F).
– Remove the right-hand drive panel (3) (see Chapter F).
– Pull up the anchor plate by screwing in two M5 screws (4, at least 35 mm long)
as far as the stop.
The brake has now been released and the truck can be moved.
F
On reaching your destination, ensure that the brake is restored to its initial state.
The truck must not be parked with the brakes released.
– Remove the screws (4).
The brake is now applied again.
2
3
4
0509.GB
C 4
0509.GB
C 4
D 1
0509.GB
D Battery Maintenance, Charging &
Replacement
1 Safety regulations for handling acid batteries
Park the industrial truck securely before carrying out any work on the batteries
(see Chapter E).
Maintenance personnel: Batteries may only be charged, serviced or replaced by
trained personnel. This operator manual and the manufacturer’s instructions
concerning batteries and charging stations must be observed when carrying out the
work.
Fire protection: Do not smoke and avoid naked flames when handling batteries.
Wherever an industrial truck is parked for charging there must be no inflammable
material or lubricants capable of creating sparks within 2 metres of the truck. The area
must be well ventilated. Fire protection equipment must be provided.
Battery maintenance: The battery cell covers must be kept dry and clean.
The terminals and cable shoes must be clean, secure and have a light coating of
dielectric grease. Batteries with non insulated terminals must be covered with a non
slip insulating mat.
Battery disposal: Batteries may only be disposed of in accordance with national
environmental protection regulations or disposal laws. The manufacturer’s disposal
instructions must be followed.
M
Before closing the battery panel make sure that the battery lead cannot be damaged.
F
Batteries contain an acid solution which is poisonous and corrosive. Therefore always
wear protective clothing and eye protection when carrying out work on batteries.
Above all avoid any contact with battery acid.
Nevertheless, should clothing, skin or eyes come in contact with acid the affected
parts should be rinsed with plenty of clean water - where the skin or eyes are affected
call a doctor immediately. Neutralise any spilled battery acid immediately.
M
Only batteries with a sealed battery container may be used.
F
The weight and dimensions of the battery have a considerable effect on the
operational safety of the industrial truck. Battery equipment may only be replaced with
the agreement of the manufacturer.
D 1
0509.GB
D Battery Maintenance, Charging &
Replacement
1 Safety regulations for handling acid batteries
Park the industrial truck securely before carrying out any work on the batteries
(see Chapter E).
Maintenance personnel: Batteries may only be charged, serviced or replaced by
trained personnel. This operator manual and the manufacturer’s instructions
concerning batteries and charging stations must be observed when carrying out the
work.
Fire protection: Do not smoke and avoid naked flames when handling batteries.
Wherever an industrial truck is parked for charging there must be no inflammable
material or lubricants capable of creating sparks within 2 metres of the truck. The area
must be well ventilated. Fire protection equipment must be provided.
Battery maintenance: The battery cell covers must be kept dry and clean.
The terminals and cable shoes must be clean, secure and have a light coating of
dielectric grease. Batteries with non insulated terminals must be covered with a non
slip insulating mat.
Battery disposal: Batteries may only be disposed of in accordance with national
environmental protection regulations or disposal laws. The manufacturer’s disposal
instructions must be followed.
M
Before closing the battery panel make sure that the battery lead cannot be damaged.
F
Batteries contain an acid solution which is poisonous and corrosive. Therefore always
wear protective clothing and eye protection when carrying out work on batteries.
Above all avoid any contact with battery acid.
Nevertheless, should clothing, skin or eyes come in contact with acid the affected
parts should be rinsed with plenty of clean water - where the skin or eyes are affected
call a doctor immediately. Neutralise any spilled battery acid immediately.
M
Only batteries with a sealed battery container may be used.
F
The weight and dimensions of the battery have a considerable effect on the
operational safety of the industrial truck. Battery equipment may only be replaced with
the agreement of the manufacturer.
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