Jungheinrich AMX-E Inox, AMX Inox Pro Ex, AMX 10 Inox, AMX 10 Pro, AMX 10 Inox Pro Ex Operating Instructions Manual
...
Operating instructions
51021985
AMX/-E 10 INOX/INOX PRO
AMX 10 INOX PRO Ex
G
12.05 -
07.08
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
F
Used before safety instructions which must be observed to avoid danger to
personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
F
Used before safety instructions which must be observed to avoid danger to
personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0708.GB
Index
A Correct Application
B Truck Description
1 Application ........................................................................................... B 1
2 Materials .............................................................................................. B 1
3 Assemblies and Functional Description .............................................. B 2
4 Standard Version Specifications ......................................................... B 4
4.1 Performance data for standard trucks ................................................. B 4
4.2 Dimensions ......................................................................................... B 4
5 EN norms ............................................................................................ B 7
5.1 Conditions of use ................................................................................ B 7
6 Identification points and data plates .................................................... B 8
6.1 Data plate ........................................................................................... B 10
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 1
3 Using the truck for the first time .......................................................... C 2
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Charging the Battery ........................................................................... D 2
4 Battery discharge indicator .................................................................. D 3
5 Battery Replacement ........................................................................... D 4
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
1.1 Additional clause to the safety regulations for operating
an explosion-proof industrial truck ( ) ............................................... E 2
2 Controls ............................................................................................. E 3
3 Starting up the truck ............................................................................ E 4
4 Industrial truck operation ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, Steering, Braking ..................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 7
4.4 Parking the truck securely ................................................................... E 8
5 Troubleshooting .................................................................................. E 9
I 1
0708.GB
Index
A Correct Application
B Truck Description
1 Application ........................................................................................... B 1
2 Materials .............................................................................................. B 1
3 Assemblies and Functional Description .............................................. B 2
4 Standard Version Specifications ......................................................... B 4
4.1 Performance data for standard trucks ................................................. B 4
4.2 Dimensions ......................................................................................... B 4
5 EN norms ............................................................................................ B 7
5.1 Conditions of use ................................................................................ B 7
6 Identification points and data plates .................................................... B 8
6.1 Data plate ........................................................................................... B 10
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 1
3 Using the truck for the first time .......................................................... C 2
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Charging the Battery ........................................................................... D 2
4 Battery discharge indicator .................................................................. D 3
5 Battery Replacement ........................................................................... D 4
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
1.1 Additional clause to the safety regulations for operating
an explosion-proof industrial truck ( ) ............................................... E 2
2 Controls ............................................................................................. E 3
3 Starting up the truck ............................................................................ E 4
4 Industrial truck operation ..................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, Steering, Braking ..................................................................... E 6
4.3 Lifting and depositing loads ................................................................. E 7
4.4 Parking the truck securely ................................................................... E 8
5 Troubleshooting .................................................................................. E 9
0708.GB
I 2
F Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Checklist AMX ............................................................... F 4
5 AMX-E Maintenance Checklist: ......................................................... F 5
6 Lubrication Schedule .......................................................................... F 6
6.1 Consumables ...................................................................................... F 7
7 Maintenance Instructions .................................................................... F 7
7.1 Preparing the truck for maintenance and repairs ................................ F 7
7.2 Replacing the Hydraulic Oil (AMX) ...................................................... F 8
7.3 Replacing the Hydraulic Oil (AMX-E) .................................................. F 8
7.4 Checking electrical fuses .................................................................... F 9
7.5 Recommissioning ................................................................................ F 10
8 Decommissioning the industrial truck .................................................. F 10
8.1 Prior to decommissioning: ................................................................... F 10
8.2 Action to be taken while the truck is out of service (AMX-E only) ....... F 10
8.3 Returning the truck to operation after decommissioning ..................... F 11
9 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 12
10 Final de-commissioning, disposal ....................................................... F 12
0708.GB
I 2
F Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Checklist AMX ............................................................... F 4
5 AMX-E Maintenance Checklist: ......................................................... F 5
6 Lubrication Schedule .......................................................................... F 6
6.1 Consumables ...................................................................................... F 7
7 Maintenance Instructions .................................................................... F 7
7.1 Preparing the truck for maintenance and repairs ................................ F 7
7.2 Replacing the Hydraulic Oil (AMX) ...................................................... F 8
7.3 Replacing the Hydraulic Oil (AMX-E) .................................................. F 8
7.4 Checking electrical fuses .................................................................... F 9
7.5 Recommissioning ................................................................................ F 10
8 Decommissioning the industrial truck .................................................. F 10
8.1 Prior to decommissioning: ................................................................... F 10
8.2 Action to be taken while the truck is out of service (AMX-E only) ....... F 10
8.3 Returning the truck to operation after decommissioning ..................... F 11
9 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 12
10 Final de-commissioning, disposal ....................................................... F 12
A 1
1205.GB
A Correct Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load chart are binding for the maximum load capacity. The industrial truck must not
be used in fire or explosion endangered areas, or areas threatened by corrosion or
excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
M
Failure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
1205.GB
A Correct Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load chart are binding for the maximum load capacity. The industrial truck must not
be used in fire or explosion endangered areas, or areas threatened by corrosion or
excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is used only for the purpose it is intended
for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
M
Failure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or enhances the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
1205.GB
A 2
1205.GB
A 2
B 1
0708.GB
B Truck Description
1 Application
The AMX is a scissor lift pallet truck, designed for transporting goods on level
surfaces. Open bottom pallets can be lifted. The capacity of the truck is shown on the
data plate and on the data capacity plate Q
max
. The dimensions of the load forks are
calculated according to the type and number of pallets transported.
2Materials
1)
AMX-E Inox Pro
2)
AMX Inox Pro/Inox Pro Ex
Material Comparison AMX/AMX-E Inox AMX/AMX-E Inox Pro
AMX Inox Pro Ex
Rahmen
Control handle
Axle
Outrigger lever
Yoke/Reversing lever
Plunger rod
Pump
Rahmen
Control handle
Axle
Outrigger lever
Yoke/Reversing lever
Plunger rod
Pump
Acid resistant steel
(AISI 316)
tt
Stainless steel
(AISI 303/304)
ttt tttttt
1)
Hot galvanized tt
Electro-galvanized +
yellow chromate
tt
2)
B 1
0708.GB
B Truck Description
1 Application
The AMX is a scissor lift pallet truck, designed for transporting goods on level
surfaces. Open bottom pallets can be lifted. The capacity of the truck is shown on the
data plate and on the data capacity plate Q
max
. The dimensions of the load forks are
calculated according to the type and number of pallets transported.
2Materials
1)
AMX-E Inox Pro
2)
AMX Inox Pro/Inox Pro Ex
Material Comparison AMX/AMX-E Inox AMX/AMX-E Inox Pro
AMX Inox Pro Ex
Rahmen
Control handle
Axle
Outrigger lever
Yoke/Reversing lever
Plunger rod
Pump
Rahmen
Control handle
Axle
Outrigger lever
Yoke/Reversing lever
Plunger rod
Pump
Acid resistant steel
(AISI 316)
tt
Stainless steel
(AISI 303/304)
ttt tttttt
1)
Hot galvanized tt
Electro-galvanized +
yellow chromate
tt
2)
0708.GB
B 2
3 Assemblies and Functional Description
Item Description
1 t Load fork
2 t Scissors
3 t Bearing thrust strap
4 t Load wheels
5 t Steer wheels
6 t Support leg
7 t Hydraulic cylinder
8 t Control handle
9 t “Lift/lower load fork” handle
t = Standard equipment o = Optional equipment
1
2
3
4
5
6
7
8
9
AMX Inox/Inox Pro/Inox Pro Ex
0708.GB
B 2
3 Assemblies and Functional Description
Item Description
1 t Load fork
2 t Scissors
3 t Bearing thrust strap
4 t Load wheels
5 t Steer wheels
6 t Support leg
7 t Hydraulic cylinder
8 t Control handle
9 t “Lift/lower load fork” handle
t = Standard equipment o = Optional equipment
1
2
3
4
5
6
7
8
9
AMX Inox/Inox Pro/Inox Pro Ex
B 3
0708.GB
Item Description
10 t Load fork
11 t Scissors
12 t Bearing thrust strap
13 t Load wheels
14 t Battery connector
15 t Support leg
16 t Steer wheels
17 t Hydraulic unit
18 t Hydraulic cylinder
19 t Control handle
20 t “Lift/lower fork” button
t
=
Standard equipment o = Optional equipment
10
11
12
13
14
15
16
17
18
19
20
AMX-E Inox/Inox Pro
B 3
0708.GB
Item Description
10 t Load fork
11 t Scissors
12 t Bearing thrust strap
13 t Load wheels
14 t Battery connector
15 t Support leg
16 t Steer wheels
17 t Hydraulic unit
18 t Hydraulic cylinder
19 t Control handle
20 t “Lift/lower fork” button
t
=
Standard equipment o = Optional equipment
10
11
12
13
14
15
16
17
18
19
20
AMX-E Inox/Inox Pro
0708.GB
B 4
4 Standard Version Specifications
Z
Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
4.1 Performance data for standard trucks
4.2 Dimensions
Description AMX 10 Inox/
Inox Pro/
Inox Pro Ex
AMX-E 10
Inox/Inox Pro
Drive unit: Manual Electric (lift)
Q Rated capacity 1000 1000 Kg
c Load centre of gravity 600 600 mm
x Load distance 925 925 mm
Lowering speed
with / without load 0.15/0.093 0.08/0.05 m/s
Lift motor, output where s3 10% - 0,9 kW
Battery voltage, rated capacity k
5
- 12/60 V / Ah
Battery weight - 20 Kg
Description AMX 10 Inox/
Inox Pro/
Inox Pro Ex
AMX-E 10
Inox/Inox Pro
h3Lift 800 800 mm
h
13
Lowered height 85 85 mm
h
14
Tiller in neutral position. 1195 1195 mm
y Wheelbase 1140 1140 mm
s/e/l Fork dimensions
50/163/1140 50/163/1140
mm
l
1
Overall length 1480 1580 mm
l
2
Length incl. fork shank 340 440 mm
b
1
/ b2Overall width 540/680 540/680 mm
b
5
Outer load fork distance 540 540 mm
b
1
Load bearing part track width 540 540 mm
m2Ground clearance 28 28 mm
A
st
Aisle width 800x1200 longit. 1830 1890 mm
Wa Turning radius 1300 1396 mm
0708.GB
B 4
4 Standard Version Specifications
Z
Technical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
4.1 Performance data for standard trucks
4.2 Dimensions
Description AMX 10 Inox/
Inox Pro/
Inox Pro Ex
AMX-E 10
Inox/Inox Pro
Drive unit: Manual Electric (lift)
Q Rated capacity 1000 1000 Kg
c Load centre of gravity 600 600 mm
x Load distance 925 925 mm
Lowering speed
with / without load 0.15/0.093 0.08/0.05 m/s
Lift motor, output where s3 10% - 0,9 kW
Battery voltage, rated capacity k
5
- 12/60 V / Ah
Battery weight - 20 Kg
Description AMX 10 Inox/
Inox Pro/
Inox Pro Ex
AMX-E 10
Inox/Inox Pro
h3Lift 800 800 mm
h
13
Lowered height 85 85 mm
h
14
Tiller in neutral position. 1195 1195 mm
y Wheelbase 1140 1140 mm
s/e/l Fork dimensions
50/163/1140 50/163/1140
mm
l
1
Overall length 1480 1580 mm
l
2
Length incl. fork shank 340 440 mm
b
1
/ b2Overall width 540/680 540/680 mm
b
5
Outer load fork distance 540 540 mm
b
1
Load bearing part track width 540 540 mm
m2Ground clearance 28 28 mm
A
st
Aisle width 800x1200 longit. 1830 1890 mm
Wa Turning radius 1300 1396 mm
B 5
0708.GB
AMX Inox/Inox Pro/Inox Pro Ex
B 5
0708.GB
AMX Inox/Inox Pro/Inox Pro Ex
0708.GB
B 6
AMX-E Inox/Inox Pro
0708.GB
B 6
AMX-E Inox/Inox Pro
B 7
0708.GB
5 EN norms
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
Z
No changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
5.1 Conditions of use
Ambient temperature
AMX Inox/Inox Pro - at temperatures from -35 °C to 40 °C
Ambient temperature
AMX-E Inox/Inox Pro - at temperatures from 5 to 40 °C
Ambient temperature
AMX Inox Pro Ex - at temperatures from -20 to 40 °C
B 7
0708.GB
5 EN norms
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
Z
No changes to electric or electronic components or their arrangement may be made
without the written agreement of the manufacturer.
5.1 Conditions of use
Ambient temperature
AMX Inox/Inox Pro - at temperatures from -35 °C to 40 °C
Ambient temperature
AMX-E Inox/Inox Pro - at temperatures from 5 to 40 °C
Ambient temperature
AMX Inox Pro Ex - at temperatures from -20 to 40 °C
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