Jungheinrich AM 20T Operating Instructions Manual

Operating instructions
51093842
AM 20T
01.07-
07.08
G
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0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following graphics:
F
Used before safety instructions which must be observed to avoid danger to personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following graphics:
F
Used before safety instructions which must be observed to avoid danger to personnel.
M
Used before notices which must be observed to avoid material damage.
Z
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0708.GB
Table of Contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Operational Description ............................................ B 1
3 Standard Version Specifications ......................................................... B 2
3.1 Performance data for standard trucks ................................................. B 2
3.2 Dimensions ......................................................................................... B 3
4 Conditions for application .................................................................... B 3
5 Identification points, warning labels and data plates ........................... B 4
5.1 Data plate ............................................................................................ B 4
C Transport and Commissioning
1 Transport ............................................................................................. C 1
1.1 Dismantling the Hand Pallet Truck ...................................................... C 1
1.2 Transporting the Hand Pallet Truck .................................................... C 2
1.3 Assembling the Hand Pallet Truck ...................................................... C 3
2 Securing the truck during transport. .................................................... C 4
3 Using the truck for the first time .......................................................... C 4
D Operation
1 Safety Regulations for the Operation of Industrial Trucks ................... D 1
2 Controls ............................................................................................... D 2
3 Starting up the truck ............................................................................ D 2
3.1 Checks and operations to be performed before starting daily work .... D 2
4 Industrial Truck Operation ................................................................... D 3
4.1 Safety regulations for truck operation ................................................. D 3
4.2 Travel, Steering, Braking ..................................................................... D 4
4.3 Lifting and depositing loads ................................................................. D 5
5 Parking the truck securely ................................................................... D 5
6 Assembling the Wheel Support with Fork Shoes (o) ......................... D 6
I 1
0708.GB
Table of Contents
A Correct Use and Application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Operational Description ............................................ B 1
3 Standard Version Specifications ......................................................... B 2
3.1 Performance data for standard trucks ................................................. B 2
3.2 Dimensions ......................................................................................... B 3
4 Conditions for application .................................................................... B 3
5 Identification points, warning labels and data plates ........................... B 4
5.1 Data plate ............................................................................................ B 4
C Transport and Commissioning
1 Transport ............................................................................................. C 1
1.1 Dismantling the Hand Pallet Truck ...................................................... C 1
1.2 Transporting the Hand Pallet Truck .................................................... C 2
1.3 Assembling the Hand Pallet Truck ...................................................... C 3
2 Securing the truck during transport. .................................................... C 4
3 Using the truck for the first time .......................................................... C 4
D Operation
1 Safety Regulations for the Operation of Industrial Trucks ................... D 1
2 Controls ............................................................................................... D 2
3 Starting up the truck ............................................................................ D 2
3.1 Checks and operations to be performed before starting daily work .... D 2
4 Industrial Truck Operation ................................................................... D 3
4.1 Safety regulations for truck operation ................................................. D 3
4.2 Travel, Steering, Braking ..................................................................... D 4
4.3 Lifting and depositing loads ................................................................. D 5
5 Parking the truck securely ................................................................... D 5
6 Assembling the Wheel Support with Fork Shoes (o) ......................... D 6
0708.GB
I 2
E Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ E 1
2 Maintenance Safety Regulations ........................................................ E 1
3 Servicing and inspection ..................................................................... E 2
4 Recommissioning ................................................................................ E 2
5 Decommissioning the industrial truck .................................................. E 3
5.1 Prior to decommissioning: ................................................................... E 3
5.2 During decommissioning: .................................................................... E 3
5.3 Returning the truck to operation after decommissioning ..................... E 3
6 Safety checks to be performed at regular intervals and
following any unusual incidents ........................................................... E 4
7 Final de-commissioning, disposal ....................................................... E 4
0708.GB
I 2
E Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ E 1
2 Maintenance Safety Regulations ........................................................ E 1
3 Servicing and inspection ..................................................................... E 2
4 Recommissioning ................................................................................ E 2
5 Decommissioning the industrial truck .................................................. E 3
5.1 Prior to decommissioning: ................................................................... E 3
5.2 During decommissioning: .................................................................... E 3
5.3 Returning the truck to operation after decommissioning ..................... E 3
6 Safety checks to be performed at regular intervals and
following any unusual incidents ........................................................... E 4
7 Final de-commissioning, disposal ....................................................... E 4
A 1
0107.GB
A Correct Use and Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions. All other types of use lie beyond the scope of application and can result in damage to personnel, the truck or property. In particular, avoid overloading the truck with loads which are too heavy or placed on one side. The data plate attached to the truck or the load chart are binding for the maximum load capacity. The industrial truck must not be used in fire or explosion endangered areas, or areas threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.
The owner must ensure that the truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user or third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The owner must ensure that all truck users have read and understood these operating instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. In some cases, local authority approval shall be required.
Local authority approval does not however constitute manufacturer’s approval.
A 1
0107.GB
A Correct Use and Application
Z
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck designed for lifting and transporting loads.
It must be used, operated and serviced in accordance with the present instructions. All other types of use lie beyond the scope of application and can result in damage to personnel, the truck or property. In particular, avoid overloading the truck with loads which are too heavy or placed on one side. The data plate attached to the truck or the load chart are binding for the maximum load capacity. The industrial truck must not be used in fire or explosion endangered areas, or areas threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.
The owner must ensure that the truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user or third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The owner must ensure that all truck users have read and understood these operating instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. In some cases, local authority approval shall be required.
Local authority approval does not however constitute manufacturer’s approval.
0107.GB
A 2
0107.GB
A 2
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