JUMO 709062 User Manual

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

PROFIBUS DP

RS422/485

or

serial

70.9062

Power supply

Interfaces

USB interface

for setup program

Binary output

for centralized fault signals
via relay or optocoupler

Master-slave communication

Standard signals:

0(2) – 10V, 0(1) – 5V or SSR

TYA 202

Setpoint, analog inputs

Firing pulse inhibit

via floating contact

Load output

Actual value output

- standard signals

LC-D with
white backlighting

isplay

Binary inputs

Binary input 2

Power supply

Binäreingang 1
frei konfigurierbar

Binary input 1

freely configurable

Standard signal:
0(4) – 20mA

Extra code

JUMO TYA 202
SCR Power Controller in a three-phase
economy circuit

For the continous control of ohmic-inductive loads

The JUMO TYA 202 represents a consistent further development of the JUMO power controller
technology and switches ohmic-inductive loads in a rotary current economic circuit. The micro­processor controlled power controller displays all parameters in a back-lighted LCD display and
is operated using the 4 keys on the front.
SCR power controllers are employed where larger resistive and ohmic-inductive loads have to
be switched, e.g. in industrial kiln construction and in plastics processing.
The SCR power controller comprises two SCRs connected in anti-parallel, the insulated cooling
body and the control electronics.
SCR power controllers up to a load current of 32 A can either be clipped onto a 35 mm mounting
rail or fitted to the wall with a mounting plate.
Units with a load current greater than 32A have to be fitted to the wall.
The TYA 202 works in burst-firing mode.
In burst-firing mode, the phase angle can be cut back for the first half-cycle, for driving trans­former loads.
Available subordinate controls are U, U
Use of a subordinate control ensures that fluctuations in the supply voltage do not affect the
control loop during the control process.
It is possible to preset a base load.
To avoid high starting or inrush currents, a soft start function is available.
The SCR power controllers comply with the operating conditions according to DIN EN 50178.
Grounding is required in conformity with the regulations of the responsible electrical utility
company.

Block diagram

Approvals/approval marks (see "Technical data")

2012-12-31/00561069

2012-12-31/00561069

2

, I, I2 and P control.

Data sheet 709062

Page 1/17

Typ 709062/ …

Special features

k LCD display with info line
k Simple configuration of the device via

clear text display in the operator's lan­guage

k Setup program for configuration via

USB interface

k Transmission of the setup data is also

possible without voltage supply to the
unit (supply via USB port)

k Close installation is possible
k Mains load optimization through dual

energy management

k RS422/485 interface or
k PROFIBUS DP for connection to

process control systems

k Softstart function with Burst-firing
k Burst-firing mode
k Resistance monitoring and limitation for

MoSi

heating elements

2

k All versions in protection rating IP20
k Load monitoring for the detection of

partial load failure or load short circuit
"teach-in"

k Integrated diagnosis systems such as

rotary-field detection

k UL Approval submitted

Data sheet 709062 Page 2/17

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

Control signal

P

Base load: 680 W

Maximum
Output level: 3680 W

0 mA

20 mA

3000W 0...20mA

Ⳏ

Base load

Technical data

Voltage supply, load current

Code Voltage supply for control electronics = max. load voltage Fan specifications

Type 709061/X-0X-250...

024 AC 24V -20%...+15%, 45 ...63 Hz AC 24V/30VA
042 AC 42V -20%...+15%, 45 ...63 Hz AC 24V/30VA
115 AC 115V -20%...+15%, 45 ...63 Hz AC 115V/30VA
230 AC 230V -20%...+15%, 45 ...63 Hz AC 230V/30VA
265 AC 265V -20%...+15%, 45 ...63 Hz AC 230V/30VA
400 AC 400V -20%...+15%, 45 ...63 Hz AC 230V/30VA
460 AC 460V -20%...+15%, 45 ...63 Hz AC 230V/30VA
500 AC 500V -20%...+15%, 45 ...63 Hz AC 230V/30VA
Load current I

L rms

Load type Resistive and resistive/inductive loads
Control section power consumption max. 40 VA

Analog inputs

Control signal 0(4) … 20mA R

0(2) … 10V R
0(1) … 5V R

Default set point
value

Example
P control:

Via standard signals (current, voltage) or interface
Base load: Output as minimum control value
Maximum control value: Output as maximum control value

AC 20, 32, 50, 100, 150, 200, 250A

= 50 Ω

i

= 25kΩ

i

= 25kΩ

i

Binary inputs

Binary input 1, 2 For connection to potential-free contact or optocoupler, voltage proof up to DC 12V

Binary outputs, actual value output

Relay (changeover contact)
without contact suppression

Optocoupler output I
Actual value output Switched off as standard.

Thyristor firing re­quest:

setpoint specification
Current input

(current proof up to 25mA)

continous The power controller provides the power for the load conti-

nuously depending on the default setpoint value.

logic
(Solid State Relais
SSR)

2012-12-31/00561069

The power controller acts like a switch and provides the power
by either switching ON or OFF. The switching level is always in
the middle of the selected input range.
At 4 to 20mA it is 12mA, at 0 to 10V it is 5V.

150000 switching actions at a contact rating of 3A/230V 50Hz (resistive load)

Cmax

= 2mA, U

CEOmax

= 32V

For standard signal, voltage: 0 … 10V , 2 … 10 V, 0 … 5V to 1 … 5V
For standard signal, current: 0 … 20mA to 4 … 20mA (burden max. 500Ω)
Depending on the device type, the output of various internal measuring values such as load current, load
voltage or power is possible.

setpoint specification
Voltage input
(voltage proof up to DC 32V)

setpoint specification
Binary input1, 2

(voltage proof up to DC 32V)

-possible

OFF logic level „0“ = 0 to +0,8V;
ON logic level 1 = +2 to 3,3V

via Interface

possible

Data sheet 709062 Page 3/17

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

General characteristic data

Circuit options - Three-phase economy circuit in master/slave operation
Operating modes - Impulsgruppenbetrieb für ohmsche Last oder Trafolast mit Softstart
Special features - Dual energy management

- Burst-firing mode with softstart

Subordinate control loop U² control as standard

Can be switched over to U, I, I², P control depending on device type

Electrical connection For type 709062/X -0X-020...

Control and load leads are connected via screw terminals.
For type 709062/X -0X-032...
Control leads are connected via screw terminals and load leads via cable lugs DIN 46235 and DIN46234 or
tubular cable lugs.

Operating conditions The controller is designed as a panel-mounting device according to: EN 50 178,

pollution degree 2, overvoltage category Ü III

Electromagnetic
compatibility

Protection rating All device types IP20 according to EN 60 529
Protection rating Protection rating I, with isolated control circuitry for connection to SELV circuits
Permissible

ambient temperature range

Permissible
storage temperature range

Cooling - Natural convection up to a load current of 200A

Environmental performance Rel. humidity ≤ 85 % annual average, no condensation 3K3 according to EN 60 721
Installation position Vertical
Test voltage According to EN 50178
Creepage distances 8 mm between supply current circuit and SELV circuits for type 709062/X -0X-020...

Case Plastic, flammability class UL94 V0, color: Cobalt blue RAL 5013
Power dissipation The power dissipation can be calculated using the following empirical formula:

Maximum temperature of the
cooling body

According to DIN 61326-1
Emitted interference: Class B
Interference resistance: Industrial requirements

35°C with forced air cooling (250A controller)
0 … 45°C with natural air cooling (extended temperature range class 3K3 according to EN 60 721-3-3)
At higher temperatures, operation with reduced type current is possible.
(from 45°C with type current -2%/°C)

-30 … +70°C (1K5 according to EN 60 721-3-1)

- For a load current of 250A, forced convection with built-in ventilator

12.7 mm between supply current circuit and SELV circuits from type 709062/X -0X-032...
SELV = Separate Extra Low Voltage (safe low voltage)

P

= 2 x (20W + 1.3V x I

v

Load

A)

110°C

Type

20A 32A 50A 100A 150A 200A 250A

(Load current)

Weight approx. 2.2 kg approx. 4.2 kg approx. 5.4 kg approx. 7.6 kg approx. 17 kg approx. 19 kg approx. 20.4 kg

Approvals/approval marks

Approval
mark

c UL us Underwriters Laboratories submitted UL 508 All device Versions

2012-12-31/00561069

Testing agency Certificates / certification

numbers

Inspection basis Valid for

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

Display and measuring accuracy

12

11

+

–

Note:

At a device temperature of 105°C, the load current is reduced
for each degree of temperature increase.
The power controller current is switched off completely at a
device temperature of >115°C.

45 50 60

75

20

200

T/°C

150

Load current in A

Reduction at a temperature of 45 °C:
2 %/kelvin

70 %

250

100

50

Note:

In the case of air cooling, it must be noted that the
effectiveness of the cooling is reduced the higher up the
device is installed. As a result, the current carrying capacity
of the SCR power controller decreases with such a cooler
as the installation height increases as shown in the image.

All specifications refer to the controller nominal data.

Supply voltage: ± 2,5% Load current: ± 1% Load voltage: ± 1% Power: ± 2%

Data sheet 709062 Page 4/17

Analog input
Voltage/current: ±

1%

Analog output

Voltage/current: ± 1%

Load resistance: ±

(for resistive load)

2%

Permissible load current depending on the ambient temperature and installation height

2012-12-31/00561069

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

Electrical isolation

AC 3800 V

AC 3800 V

AC 350 V

AC 350 V

PROFIBUS-DP
RS422/485orserial interface

Actual value output

standard signal

Voltage output

DC 10 V

Binary output

Relay or optocoupler

Load connection

U1, U2

Display and keypad

Binary input 1, 2

floating contact

USB Interface

Analog input

0(4) 20 mAto

Analog input

0(2) to 10 V, 0 5 V
or SSR

to

Voltage supply

»

»

»

»

»

(1)

(2)

(3)
(4)

(5)

(7)

(6)

(7)

Display, operation and connection elements

Data sheet 709062 Page 5/17

Legend Remark Fig.

1 LED Power (green) is lit when the voltage supply is connected
2 LCD display with white background lighting (96 x 64 pixels).

3 The LED Fuse (red) is lit when the semi-conductor fuse is blown
4 LED K1 (yellow) fault signal output
5 Keys:

6 USB setup interface

7 Release clip for removing the plastic case (push to the right)

(no LCD display on Slave device)
The info line at the bottom of the display indicates current settings and error
messages.

Increase value / parameter up

Decrease value / parameter down

Abort / one level back

Programming / one level lower

(no Keys on Slave device)

Konfiguration data is set on the left device and will be transmitted au­tomtaically via 1:1 Patch cable to the right device.

2012-12-31/00561069

JUMO GmbH & Co. KG

Delivery address: Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House
Temple Bank, Riverway
Harlow, Essex CM20 2DY, UK
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumo.co.uk

JUMO Process Control, Inc.

8 Technology Boulevard
Canastota, NY 13032, USA
Phone: [phone]

1-800-554-JUMO
Fax: [phone]
E-mail: [e-mail]
Internet: www.jumousa.com

Dimensions

Type 709062/X-0X-20A-XXX-XXX-XX-25X

Data sheet 709062 Page 6/17

Type 709062/X-0X-032-XXX-XXX-XX-25X

2012-12-31/00561069