All parameter settings are described in detail in the chapter "Configuration".
This operating overview shows all possible parameters of the device series.
Depending on the order specifications or current configuration, any parameters that are not required are hidden.
Please read this operating manual before starting up the device.
B
This operating manual is valid from device software version [256.01.05].
Keep the operating manual in a place that is accessible to all users at all times.
Your comments are appreciated and may assist us in improving this operating
manual.
Phone: +49 661 6003-727
Fax:+49 661 6003-508
The power controller produces the power that is needed at the analog input or
in manual mode. Safety systems independent of the power controller must be
installed that safely switch off the following heating process in the event of excess temperatures.
The power controller may only be operated using original JUMO semi-conductor fuses.
In the event of replacement, please check that the correct replacement part
has been used.
All necessary settings are described in this operating manual. Manipulations
not described in the operating manual or expressly forbidden will jeopardize
your warranty rights.
If you have any problems, please contact the nearest subsidiary or the head
office.
2012-12-01/00561071 [SCR Power Controller TYA201]5
1 Introduction
E
V
E
When accessing the inner parts of the device and returning device modules,
assemblies, or components, please observe the regulations according to DIN
EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electrostatic sensitive devices from electrostatic phenomena". Use only ESD packaging for transport.
Please note that we cannot accept any liability for damage caused by ESD
(electrostatic discharge).
ESD=Electro Static Discharge
1.2Typographical conventions
1.2.1 Warning symbols
Caution
This symbol is used when danger to personnel may occur if the instructions are disregarded or not followed correctly.
Caution
ESD
Dangerous voltage
Hot
surface,
fire hazard
This symbol is used when damage to devices or data may occur
if the instructions are disregarded or not followed correctly.
This symbol is used if precautions must be taken when handling
components liable to damage through electrostatic discharge.
This symbol is used if dangerous voltages will cause an electric shock
if contact with live parts is made.
This symbol is used if burns can result from touching a hot surface.
Do not install any heat-sensitive components and devices close to
the power controller.
62012-12-01/00561071 [SCR Power Switch TYA201]
1.2.2 Note signs
v
B
Note:
Reference
Footnote
abc
1 Introduction
This symbol is used to indicate particularly important information.
This symbol refers to further information in other manuals, chapters, or sections.
1
Footnotes are remarks that refer to specific parts of the text. Footnotes consist of two parts:
An identification marking in the text, and the footnote text itself.
The identification markings in the text are arranged as sequential
superscript numbers.
1.2.3 Performing an action
Action
instruction
Vital text
Command sequence
h Plug in the
connector
Config. level rPower controllerr
Operating mode
1.2.4 Representation
This symbol indicates that an action to be performed is described. The individual steps are marked by this asterisk.
This text contains important information, and it is vital that you
read it before proceeding.
Small arrows between words are intended
to facilitate faster location of parameters in
the configuration level.
Keys
Keys are displayed as symbols or text.
Key combinations are represented by a plus sign.
2012-12-01/00561071 [SCR Power Controller TYA201]7
1 Introduction
a
UL approval in preparation
b
Load voltage = voltage supply for control electronics
Important information:
Subordinate control loop U
2
, code 100: voltage control
Subordinate control loop I
2
, code 010: enables partial load failure detection, dual energy management, and current limiting
Subordinate control loop P, code 001: enables partial load failure detection, dual energy management, current limiting, free-running
economy circuit, and R control
At a load current of 250 A, observe voltage supply for fan!
vChapter 3.2.5 "Type 709061/X-0X-250-XXX-XXX-XX-25X"
1.3Order details
The nameplate is affixed to the right-hand side of the case.
(1) Basic type
709061 TYA 201 single-phase SCR power controller
(2) Version
8Standard with factory settings
9Customer-specific programming according to specifications
(3) National language of display texts
01German (set at factory)
02English
03French
(4) Load current
020 AC 20 A
032 AC 32 A
050 AC 50 A
100 AC 100 A
150 AC 150 A
200 AC 200 A
250 AC 250 A
(5) Subordinate control loop
100 U, U
010 I, I
001 P (can be set to I, I
a
2
2
(can be set to U, U2)
2
or U, U2)
(6) Load voltage
024 AC24V -20to+15%, 45to63Hz
042 AC42V-20to+15%, 45to63Hz
115 AC 115 V-20 to +15 %, 45 to 63 Hz
230 AC 230 V-20 to +15 %, 45 to 63 Hz
265 AC 265 V-20 to +15 %, 45 to 63 Hz
400 AC 400 V-20 to +15 %, 45 to 63 Hz
460 AC 460 V-20 to +15 %, 45 to 63 Hz
500 AC 500 V-20 to +15 %, 45 to 63 Hz
00None
54RS485/422
64PROFIBUS-DP
(1)(2)(3)(4)(5)(6)(7)(8)
/-----/Order code
709061 /8-01- 100 - 100 - 400 -00/ 252 Order example
b
(7) Interface
(8) Extra codes
252
Relay (changeover contact) 3 A
257 Optocoupler
82012-12-01/00561071 [SCR Power Switch TYA201]
1.3.1 Scope of delivery
1 operating manual B709061.0
1 SCR power controller in the version ordered
1.3.2 Accessories
ArticlePart no.
Setup program 709061 (TYA 201) 00544869
USB cable A-connector B-connector 3 m00506252
Mounting set for DIN rail installation:
Type 709061/X-01-20...00555169
Type 709061/X-01-32...00555526
1.3.3 General accessories
1 Introduction
Semi-conductor
fuses
A semi-conductor fuse is fitted in the power controller to protect the SCR
module. The "LED Fuse" is lit red in the event of a fault.
vChapter 8.2 "Replacing a defective semi-conductor fuse"
ArticleLoad current
I
= I
Super fast semi-conductor fuse 40 AI
Super fast semi-conductor fuse 80 AI
Super fast semi-conductor fuse 80 AI
Super fast semi-conductor fuse 160 AI
Super fast semi-conductor fuse 350 AI
Super fast semi-conductor fuse 550 AI
Super fast semi-conductor fuse 550 AI
nom.
= 20 A00513108
N
= 32 A00068011
N
= 50 A00068011
N
= 100 A00081801
N
= 150 A00083318
N
= 200 A00371964
N
= 250 A00371964
N
N
Part no.
2012-12-01/00561071 [SCR Power Controller TYA201]9
1 Introduction
1.4Brief description
DeviceThe JUMO TYA 201 represents the consistent development of the JUMO pow-
er controller technology. The microprocessor-controlled power controller
shows all parameters on a display with background lighting and is operated
using 4 keys at the front.
ApplicationSCR power controllers are used where larger resistive and inductive loads
have to be switched (e.g. in industrial kiln construction and plastics processing). The SCR power controller consists of two SCRs connected in anti-parallel, the insulted cooling body, and the control electronics.
InstallationAll SCR power controllers up to a load current of 32 A can be either clipped to
a 35 mm mounting rail or fitted to the wall on a mounting plate. Devices with a
load current greater than 32 A can only be mounted on the wall.
Operating
modes
Load typesAll resistive loads through to inductive loads are permitted.
Subordinate
control loop
StandardsThe SCR power controllers are in accordance with VDE 0160 5.5.1.3 (5/88)
The keypad or setup program is used to select the phase angle control operating mode with adjustable current limiting, burst-firing mode, or half-wave
mode.
In burst-firing mode, the phase angle of the first half-wave can be cut so that
transformer loads can also be operated. In phase control mode, the phase angle specified by the controller is slowly reduced, starting from 180 degrees, in
order to avoid high starting or inrush currents (soft start).
It is possible to specify a base load or, depending on the device type, set current limiting or resistance limitation for the load.
In the case of inductive loads, the nominal inductance may not exceed 1.2
Tesla (at grid overvoltage of 1.45 T).
Depending on the device type, U, U
dinate control loops. Variations in the mains voltage therefore have no effect
on the control-loop regulation during operation.
and VDE 0106 Part 100 (3/83). Grounding is required in conformity with the
regulations of the responsible energy utility company.
2
, I, I2, or P control are available as subor-
Advantages- Teach-in function for the detection of partial load failure
- Network load optimization through dual energy management
- Transmission of the setup data is possible even without voltage supply to
the device (power supply via USB port)
102012-12-01/00561071 [SCR Power Switch TYA201]
1.5Standards, approvals, and conformity
Test basis for the device properties is the Low Voltage Directive DIN EN 50178.
Test basis for the EMC Directive is DIN EN 61326-1.
Standard
Electrical connectionDIN VDE 0100
Protection type IP20 panel-mount-
ing devices
Climatic ambient conditionsClass 3K3
Air temperature and rel. humidityDIN EN 60721-3-3
Storage temperature Class 1K5DIN EN 60721-3-1
Operating conditions
Pollution degree
Overvoltage category
Test voltagesDIN EN 50178
Residual current circuit breakerDIN EN 50178
Electromagnetic compatibility
Emitted interference
Interference resistance
Mechanical tests:
Vibration test 3M2
Toppling test Class 2M1
Labels, identification markingDIN EN 50178, DIN EN 61010-1
DIN EN 60529
DIN EN 50178
2
III
DIN EN 61326-1
Class A- For industrial applications only
Industrial requirements
DIN EN 60068-2-6, DIN EN 60721-3-3
DIN EN 60068-2-31, DIN EN 60721-3-2
1 Introduction
ApprovalsStandard
submittedUL 508 (Category NRNT)
C22.2 NO. 14-10 Industrial Control Equipment
(Category NRNT7)
Can be used for current circuits with a short-circuit current capacity of
≤ 100 kA (the admissible supply voltage must correspond to the nominal voltage of
the SCR power controller).
For system protection, a fuse up to Class RK5 may be used.
2012-12-01/00561071 [SCR Power Controller TYA201]11
1 Introduction
122012-12-01/00561071 [SCR Power Switch TYA201]
2.1Important installation notes
V
2 Installation
Safety regulations
Fuse protectionk Fuse protection of the supply lead in accordance with the VDE regulations
k The choice of cable material, the installation, and the electrical connection
of the device must conform to the requirements of VDE 0100 "Regulations
on the Installation of Power Circuits with Nominal Voltages below AC
1000 V" or the appropriate local regulations.
k The electrical connection must only be carried out by qualified personnel.
k An isolating switch should be wired between the voltage supply and the de-
vice to be able to disconnect the device from the voltage supply on all
poles prior to starting internal work.
k Inside the device, safety clearances meet the requirements for double insu-
lation.
When fitting the connecting cable, ensure that the cables are fitted according to regulations and that the safety clearances are maintained.
must be installed when wiring the voltage supply in the power section. The
supply protection can also be achieved by a circuit-breaker in the supply
lead. The circuit-breaker must correspond to the power consumption of the
power controller.
k For UL application, it must be ensured that the fuse for the supply protec-
tion of the control electronics is between 2 A and a maximum of 5 A. This
also applies to the fan connection.
k To protect the power controller in the event of an earth fault, a semi-con-
ductor fuse is installed. In the event of a defect, these may only be replaced
with original JUMO semi-conductor fuses.
vChapter 8.2 "Replacing a defective semi-conductor fuse"
WiringSupply voltage and control cables are to be wired isolated from one another.
For supply protection, fuses (e.g. 2 A Neozed) must also be installed in the
control circuit.
PE connectionh A direct connection must be provided between the PE conductor of the
power controller and the PE conductor of the supply network. Connection
takes place at the PE connection terminal.
The cross section of the PE conductor must be at least as large as the cross
section of the voltage supply conductors to the power section. In the event
that the protective conductor is not a component of the supply lead or its encasement, the selected conductor cross section may not be less than
2.5 mm
conductor is not protected mechanically).
vSee VDE 0100 Part 540
Checkh That the data given on the nameplate (rated load voltage, load current) cor-
2
(for mechanical protection) or not less than 4 mm2 (if the protection
responds to the data for the system.
h That, if the economy circuit configuration is used, the rotary electrical field
has clockwise phasing.
2012-12-01/00561071 [SCR Power Controller TYA201]13
2 Installation
h That the configuration of the analog inputs, for example, corresponds to the
h The analog input for the default setpoint value in "Master-slave operation"
wiring.
only needs to be connected to the master. The slave receives its information via the patch cable.
However, the slave power controller can be disconnected separately by
means of its own inhibit input.
Load connection
PhasingThe voltage supply of the control electronics and the load voltage
Control inputsThe terminal strips for control connections (inputs and outputs) have been laid
h The electronic switch (2 anti-parallel SCRs) is located between the U1 and
U2 terminals.
h Load wiring and cables for control inputs should be routed separately, if
possible.
h Perform connection of supply voltage - SCR power controller - load in ac-
cordance with the wiring diagram and check.
must have the same phase.
out for safe isolation from the voltage supply (SELV). In order not to diminish
this safety isolation, all connected electrical circuits must also have safety isolation. The required auxiliary voltages must be safe extra-low voltages.
2.1.1 Ambient conditions
Incorrect useThe device is not suitable for installation in potentially explosive atmospheres.
Mounting siteThe power controller must be installed in a fire-proof control cabinet.
The cabinet should be vibration-free, free from aggressive media, and free
from dust to prevent the ventilation slots from becoming blocked.
Climatic
conditions
Avoid additional
sources of heat
Power dissipation
- Relative humidity: 5 to 85 % no condensation (3K3 according to EN 60721)
- Ambient temperature range: 0 to 45 °C (3K3 according to EN 60721-3-3)
- Storage temperature range: -30 to 70 °C class 1K5
- Ensure that the ambient temperature at the installation site is not increased
by other sources of heat or heat accumulation.
- Do not mount the power controller too close to the heating process (kiln)
- Avoid direct sunlight.
Occurs as waste heat on the cooling body of the power controller and must be
dissipated at the mounting site (e.g. in the control cabinet) in accordance with
the climatic conditions.
142012-12-01/00561071 [SCR Power Controller TYA201]
2.1.2 Filtering and interference suppression
455060
75
20
200
T/°C
150
Load current in A
Reduction at a temperature of 45 °C:
2 %/kelvin
70 %
250
100
50
To prevent radio-frequency interference, such as occurs with a soft start in
phase angle control, electrical apparatus and systems must have interference
suppression implemented.
The control electronics of the SCR power controller correspond to the EMC requirements of EN 61326.
However, electrical modules such as SCR power controllers do not have any
purpose by themselves. They provide a function as part of a complete system
or installation.
Where applicable, the entire load circuit of the power controller must also have
suitable interference suppression filters fitted by the system provider.
There are a number of specialist companies that provide appropriate ranges of
filters to deal with any interference problems. Such filters are normally supplied as complete modules that are ready to be connected.
2.1.3 Permissible load current depending
on the ambient temperature and the installation height
2 Installation
Ambient temperature
2012-12-01/00561071 [SCR Power Controller TYA201]15
2 Installation
Destruction through overheating:
In the event of operation over a long period at maximum load current, the cooling body and its environment heats up.
For this reason, at ambient temperatures above 45 °C, the maximum load current must be reduced as shown in the image, as the SCR module would otherwise be destroyed.
The device temperature shown on the display may not exceed 100 °C.
At a device temperature of > 100 °C, the message "Attention! High temperature" is displayed.
At a device temperature of > 105 °C, the output level is gradually decreased by
10 °C for each increase in temperature of one degree.
At a device temperature of > 115 °C, the power controller is switched off entirely.
vChapter 8 "Fault messages and alarms"
Installation
height
In the case of air cooling, it must be noted that the effectiveness of the cooling
is reduced the higher up the device is installed. As a result, the current carrying
capacity of the SCR power controller decreases with such a cooler as the installation height increases as shown in the image.
162012-12-01/00561071 [SCR Power Controller TYA201]
2.1.4 Wall mounting with screws (ex works)
TYA201
20A
TYA201
32A
TYA201
50A
Power controllers with a load current between 20 and 50 A are affixed to a fireproof control cabinet wall with 2 screws. The left-hand hole is more easily accessible in the upper section.
Power controllers with a load current between 100 and 250 A are affixed with 4
screws.
2 Installation
2012-12-01/00561071 [SCR Power Controller TYA201]17
2 Installation
TYA201 100A
TYA201 150/200A
182012-12-01/00561071 [SCR Power Controller TYA201]
2 Installation
TYA201250A
2012-12-01/00561071 [SCR Power Controller TYA201]19
2 Installation
Hot
surface
The power controller heats up during operation to a maximum of
110 °C, depending on the load.
Ensure that the lamellae of the cooling body are vertically aligned to
allow the heat to be dissipated through natural convection.
Fire hazard:
Do not install any heat-sensitive components or devices close to the
power controller.
Integrated ventilator for 250 A power controller:
The intake air at the ventilation grid of the ventilator may not exceed a maximum supply air temperature of 35 °C. Ensure that the
inlet air for the integrated ventilators can be taken in from below
and escape at the top without obstruction!
2.1.5 Mounting on DIN rail (accessories)
Power controllers up to 32 A can be affixed to a DIN rail using the corresponding accessories.
vChapter 1.3.2 "Accessories"
h Hook the spring clip into the DIN rail from above
h Swivel the power controller downward until the lug engages with the DIN
rail with an audible click.
202012-12-01/00561071 [SCR Power Controller TYA201]
2.2Dimensions
2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X
2 Installation
2.2.2 Type 709061/X-0X-032-XXX-XXX-XX-25X
2012-12-01/00561071 [SCR Power Controller TYA201]21
2 Installation
2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X
2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X
222012-12-01/00561071 [SCR Power Controller TYA201]
2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25X
Type 709061/X-0X-200-XXX-XXX-XX-25X
2 Installation
2012-12-01/00561071 [SCR Power Controller TYA201]23
2 Installation
2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X
2.2.7 Clearances (all types)
h Allow a clearance of 10 cm from the floor.
h Allow a clearance of 15 cm from the ceiling.
h When fitted next to each other, no spacing between the devices is required.
242012-12-01/00561071 [SCR Power Controller TYA201]
3 Electrical connection
(2)X2_
(X2_1) (X8)( )X3
(U1)
(U2)
(N/L2)
(V)
(L1)
(PE)
Voltage supply
lectronicsControl e
Controlsection
Power section
Dangerous
voltage
h Disconnect the system from the voltage supply on all poles.
3.1Plug-in screw terminals
Tools- Flat-blade screwdriver, blade width 2, 3, and 5 mm
- Ring or open-end wrench, width across flats 7, 10, 13 mm
3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X
The device with a load current of 20 A is connected via plug-in screw terminals.
The electrical connection must only be carried out by qualified personnel! Dangerous voltages will cause an electric shock if contact
with live parts is made!
TerminalVersionConductor cross-
X2_1 and X2_2Slotted screws, blade width 2 mm
X3Slotted screws, blade width 3 mm
U2, N/L2, V, L1, U1Slotted screws, blade width 5 mm
For applications according to UL, only 60 °C or 60 °C / 75 °C copper conductors may be used!
Ground terminal PEM4 setscrew with hexagon
2012-12-01/00561071 [SCR Power Controller TYA201]25
nut
Width across flats 7 mm
section
0.2 to 1.5 mm
0.5 to 2.5 mm
0.5 to 6 mm
2
Cable lug with
hole: 4 mm
Maximum
tightening
torque
2
2
0.25 Nm
0.5 Nm
0.6 Nm
3Nm
3 Electrical connection
3.2Cable lugs and plug-in screw terminals
3.2.1 Type 709061/X-0X-032-XXX-XXX-XX-25X
Devices with a load current of 32 A and 50 A are equipped with plug-in screw
terminals in the control section and cable lugs in the power section.
TerminalVersionConductor cross-
section
X2_1 and X2_2Slotted screws, blade width 2 mm
X3Slotted screws, blade width 3 mm
U2, U1 M6 recessed head screws
For applications according to UL, only 60 °C or 60 °C / 75 °C copper conductors may be used!
N/L2, V, L1Slotted screws,
blade width 3 mm
Ground terminal PEM6 setscrew with hexagon
nut
Width across flats 10 mm
0.2 to 1.5 mm
0.5 to 2.5 mm
6 to 25 mm
0.5 to 4 mm
(0.5 to 2.5 mm
ferrule)
(for UL application
AWG 20-12)
Cable lug
hole: 6 mm
2
2
2
2
or
2
with
Maximum
tightening
torque
0.25 Nm
0.5 Nm
5Nm
0.5 Nm
5Nm
262012-12-01/00561071 [SCR Power Controller TYA201]
3.2.2 Type 709061/X-0X-050-XXX-XXX-XX-25X
3 Electrical connection
2012-12-01/00561071 [SCR Power Controller TYA201]27
3 Electrical connection
3.2.3 Type 709061/X-0X-100-XXX-XXX-XX-25X
Devices with a load current of 100 A are equipped with plug-in screw terminals
in the control section and cable lugs in the power section.
TerminalVersionConductor cross-sectionMaximum
tightening
torque
X2_1 and X2_2Slotted screws, blade width 2 mm
X3Slotted screws, blade width 3 mm
U2, U1M6 hexagon screws, width across
0.2 to 1.5 mm
0.5 to 2.5 mm
16 to 50 mm
2
2
2
flats 10 mm
For applications according to UL, only 75 °C copper conductors may be used!
N/L2, V, L1Slotted screws,
blade width 3 mm
0.5 to 4 mm
(0.5 to 2.5 mm
2
or
(for UL application AWG 20-
12)
Ground terminalPEM6 setscrew with hexagon nut
Width across flats 10 mm
Cable lug
hole: 6 mm
2
with ferrule)
0.25 Nm
0.5 Nm
5Nm
0.5 Nm
5Nm
282012-12-01/00561071 [SCR Power Controller TYA201]
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