JUMO 709061 User Manual

JUMO TYA 201
709061/8-01-020
709061/8-01-050
709061/8-01-250
709061/8-01-100
709061/8-01-032
Single-Phase SCR Power Controller
B 709061.0
Operating Manual
2012-12-01/00561071
All parameter settings are described in detail in the chapter "Configuration".
This operating overview shows all possible parameters of the device series. Depending on the order specifications or current configuration, any parameters that are not required are hidden.
Inhalt
1 Introduction..................................................................................5
1.1 Preface ........................................................................................................ 5
1.2 Typographical conventions ....................................................................... 6
1.2.1 Warning symbols ................................................................................................. 6
1.2.2 Note signs ............................................................................................................ 7
1.2.3 Performing an action ........................................................................................... 7
1.2.4 Representation .................................................................................................... 7
1.3 Order details ............................................................................................... 8
1.3.1 Scope of delivery ................................................................................................. 9
1.3.2 Accessories ......................................................................................................... 9
1.3.3 General accessories ............................................................................................ 9
1.4 Brief description ....................................................................................... 10
1.5 Standards, approvals, and conformity ................................................... 11
2 Installation..................................................................................13
2.1 Important installation notes .................................................................... 13
2.1.1 Ambient conditions ........................................................................................... 14
2.1.2 Filtering and interference suppression ............................................................ 15
2.1.3 Permissible load current depending
on the ambient temperature and the installation height ................................ 15
2.1.4 Wall mounting with screws (ex works) ............................................................ 17
2.1.5 Mounting on DIN rail (accessories) .................................................................. 20
2.2 Dimensions ............................................................................................... 21
2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X ....................................................... 21
2.2.2 Type 709061/X-0X-032-XXX-XXX-XX-25X ....................................................... 21
2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X ....................................................... 22
2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X ....................................................... 22
2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25X
Type 709061/X-0X-200-XXX-XXX-XX-25X ....................................................... 23
2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X ...................................................... 24
2.2.7 Clearances (all types) ........................................................................................ 24
3 Electrical connection ................................................................25
3.1 Plug-in screw terminals ........................................................................... 25
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Inhalt
3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X ......................................................... 25
3.2 Cable lugs and plug-in screw terminals ................................................ 26
3.2.1 Type 709061/X-0X-032-XXX-XXX-XX-25X ....................................................... 26
3.2.2 Type 709061/X-0X-050-XXX-XXX-XX-25X ....................................................... 27
3.2.3 Type 709061/X-0X-100-XXX-XXX-XX-25X ....................................................... 28
3.2.4 Type 709061/X-0X-150-XXX-XXX-XX-25X
Type 709061/X-0X-200-XXX-XXX-XX-25X ....................................................... 29
3.2.5 Type 709061/X-0X-250-XXX-XXX-XX-25X ....................................................... 30
3.3 Connection diagram ................................................................................ 32
3.3.1 Single-phase operation: phase / N .................................................................. 34
3.3.2 Single-phase operation: phase / phase ........................................................... 35
3.3.3 Star connection with accessible star point (N) ............................................... 36
3.3.4 Open delta connection (six wire connection) ................................................. 37
3.3.5 Free-running economy circuit with purely resistive loads ............................. 38
3.3.6 Master-slave three-phase current economy circuit for resistive loads in star,
delta connection, or transformer loads (resistive-inductive) ........................ 39
4 Operation....................................................................................41
4.1 Display after switching on the device .................................................... 41
4.1.1 Display and control elements ........................................................................... 41
4.1.2 Displaying measured values ............................................................................. 42
4.1.3 Meaning of the displayed measured values .................................................... 43
4.1.4 Display in the configuration level ..................................................................... 44
4.1.5 Display of error messages and special states ................................................ 45
4.2 Operator level ........................................................................................... 46
4.2.1 Device data ........................................................................................................ 46
4.2.2 Power controller ................................................................................................ 46
4.2.3 Setpoint value configuration ............................................................................ 47
4.2.4 Monitoring .......................................................................................................... 48
5 Configuration .............................................................................51
5.1 Configuration level ................................................................................... 51
5.1.1 Device data ........................................................................................................ 52
5.1.2 Power controller ................................................................................................ 52
5.1.3 Analog inputs ..................................................................................................... 58
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Inhalt
5.1.4 Setpoint value configuration ............................................................................ 59
5.1.5 Monitoring .......................................................................................................... 61
5.1.6 Binary inputs ...................................................................................................... 63
5.1.7 Binary output ...................................................................................................... 65
5.1.8 Actual value output ............................................................................................ 66
5.1.9 RS422/485 .......................................................................................................... 66
5.1.10 PROFIBUS-DP .................................................................................................... 67
5.1.11 Changing codes ................................................................................................. 67
5.2 Configuration example ............................................................................ 68
6 Special device functions...........................................................69
6.1 Detection of load faults ........................................................................... 69
6.1.1 Teach-in .............................................................................................................. 71
6.2 Manual mode ............................................................................................ 72
6.2.1 Default setpoint value in manual mode ........................................................... 72
6.2.2 Configuring the teach-in (prerequisite for teach-in in manual mode) .......... 72
6.2.3 Performing teach-in in manual mode .............................................................. 73
6.3 Default setpoint value via potentiometer .............................................. 74
6.4 Dual energy management ....................................................................... 74
6.5 Subordinate control ................................................................................. 76
6.5.1 Closed control loop without subordinate control ........................................... 76
6.5.2 Closed control loop with subordinate control ................................................ 77
6.6 Resistance limitation (R control) ............................................................ 82
6.7 Current limiting ........................................................................................ 83
6.8 α start ........................................................................................................ 84
6.9 Monitoring of the supply voltage drop ................................................... 84
6.10 Firing-pulse inhibit ................................................................................... 84
6.11 SCR control logic (switch) ....................................................................... 85
7 Setup program...........................................................................87
7.1 Hardware .................................................................................................. 87
7.2 Compatible operating systems ............................................................... 87
7.3 Installation ................................................................................................ 88
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Inhalt
7.4 Program start ........................................................................................... 90
7.5 Forgotten the code? ................................................................................ 91
7.6 Changing the language of the device texts ........................................... 92
8 Fault messages and alarms......................................................93
8.1 Binary signal for collective fault ............................................................. 97
8.2 Replacing a defective semi-conductor fuse ......................................... 98
8.2.1 Accessories: semi-conductor fuses ................................................................ 99
8.2.2 Semi-conductor fuses type 709061/X-0X-20... ............................................... 99
8.2.3 Semi-conductor fuses type 709061/X-0X-32... ............................................. 100
9 What to do, if ...........................................................................103
10 Technical data..........................................................................105
10.1 Voltage supply, load current ................................................................. 105
10.2 Electrical isolation ................................................................................. 105
10.3 Analog inputs ......................................................................................... 106
10.4 Analog output (actual value output) ..................................................... 106
10.4.1 Display and measuring accuracy ................................................................... 106
10.5 Binary inputs ........................................................................................... 106
10.6 Binary output (fault signal output) ........................................................ 106
10.7 General characteristic data .................................................................. 107
10.8 Approvals/approval marks .................................................................... 109
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1.1 Preface

1 Introduction

Please read this operating manual before starting up the device.
B
This operating manual is valid from device software version [256.01.05]. Keep the operating manual in a place that is accessible to all users at all times. Your comments are appreciated and may assist us in improving this operating
manual. Phone: +49 661 6003-727
Fax: +49 661 6003-508
The power controller produces the power that is needed at the analog input or in manual mode. Safety systems independent of the power controller must be installed that safely switch off the following heating process in the event of ex­cess temperatures.
The power controller may only be operated using original JUMO semi-conduc­tor fuses. In the event of replacement, please check that the correct replacement part has been used.
All necessary settings are described in this operating manual. Manipulations not described in the operating manual or expressly forbidden will jeopardize your warranty rights. If you have any problems, please contact the nearest subsidiary or the head office.
Service hotline For technical questions
Phone support in Germany:
Phone: +49 661 6003-9135 Fax: +49 661 6003-881899 E-mail: service@jumo.net
Austria:
Phone: +43 1 610610 Fax: +43 1 6106140 E-mail: info@jumo.at
Switzerland:
Phone: +41 1 928 24 44 Fax: +41 1 928 24 48 E-mail: info@jumo.ch
2012-12-01/00561071 [SCR Power Controller TYA201] 5
1 Introduction
E
V
E
When accessing the inner parts of the device and returning device modules, assemblies, or components, please observe the regulations according to DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electrostatic sensitive de­vices from electrostatic phenomena". Use only ESD packaging for transport.
Please note that we cannot accept any liability for damage caused by ESD (electrostatic discharge).
ESD=Electro Static Discharge

1.2 Typographical conventions

1.2.1 Warning symbols

Caution
This symbol is used when danger to personnel may occur if the in­structions are disregarded or not followed correctly.
Caution
ESD
Dangerous volt­age
Hot surface, fire hazard
This symbol is used when damage to devices or data may occur if the instructions are disregarded or not followed correctly.
This symbol is used if precautions must be taken when handling components liable to damage through electrostatic discharge.
This symbol is used if dangerous voltages will cause an electric shock if contact with live parts is made.
This symbol is used if burns can result from touching a hot surface.
Do not install any heat-sensitive components and devices close to the power controller.
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1.2.2 Note signs

v
B
Note:
Reference
Footnote
abc
1 Introduction
This symbol is used to indicate particularly important informa­tion.
This symbol refers to further information in other manuals, chap­ters, or sections.
1
Footnotes are remarks that refer to specific parts of the text. Foot­notes consist of two parts: An identification marking in the text, and the footnote text itself. The identification markings in the text are arranged as sequential superscript numbers.

1.2.3 Performing an action

Action instruction
Vital text
Command se­quence
h Plug in the
connector
Config. level r Power controller r Operating mode

1.2.4 Representation

This symbol indicates that an action to be performed is de­scribed. The individual steps are marked by this asterisk.
This text contains important information, and it is vital that you read it before proceeding.
Small arrows between words are intended to facilitate faster location of parameters in the configuration level.
Keys
Keys are displayed as symbols or text. Key combinations are represented by a plus sign.
2012-12-01/00561071 [SCR Power Controller TYA201] 7
1 Introduction
a
UL approval in preparation
b
Load voltage = voltage supply for control electronics
Important information:
Subordinate control loop U
2
, code 100: voltage control
Subordinate control loop I
2
, code 010: enables partial load failure detection, dual energy management, and current limiting Subordinate control loop P, code 001: enables partial load failure detection, dual energy management, current limiting, free-running economy circuit, and R control
At a load current of 250 A, observe voltage supply for fan! v Chapter 3.2.5 "Type 709061/X-0X-250-XXX-XXX-XX-25X"

1.3 Order details

The nameplate is affixed to the right-hand side of the case.
(1) Basic type
709061 TYA 201 single-phase SCR power controller
(2) Version
8 Standard with factory settings
9 Customer-specific programming according to specifications
(3) National language of display texts
01 German (set at factory) 02 English 03 French
(4) Load current
020 AC 20 A 032 AC 32 A 050 AC 50 A 100 AC 100 A 150 AC 150 A 200 AC 200 A 250 AC 250 A
(5) Subordinate control loop
100 U, U 010 I, I 001 P (can be set to I, I
a
2
2
(can be set to U, U2)
2
or U, U2)
(6) Load voltage
024 AC24V -20to+15%, 45to63Hz 042 AC42V -20to+15%, 45to63Hz 115 AC 115 V -20 to +15 %, 45 to 63 Hz 230 AC 230 V -20 to +15 %, 45 to 63 Hz 265 AC 265 V -20 to +15 %, 45 to 63 Hz 400 AC 400 V -20 to +15 %, 45 to 63 Hz 460 AC 460 V -20 to +15 %, 45 to 63 Hz 500 AC 500 V -20 to +15 %, 45 to 63 Hz
00 None 54 RS485/422 64 PROFIBUS-DP
(1) (2) (3) (4) (5) (6) (7) (8)
/-----/Order code
709061 / 8 - 01 - 100 - 100 - 400 - 00 / 252 Order example
b
(7) Interface
(8) Extra codes
252
Relay (changeover contact) 3 A
257 Optocoupler
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1.3.1 Scope of delivery

1 operating manual B709061.0 1 SCR power controller in the version ordered

1.3.2 Accessories

Article Part no.
Setup program 709061 (TYA 201) 00544869 USB cable A-connector B-connector 3 m 00506252
Mounting set for DIN rail installation:
Type 709061/X-01-20... 00555169 Type 709061/X-01-32... 00555526

1.3.3 General accessories

1 Introduction
Semi-conductor fuses
A semi-conductor fuse is fitted in the power controller to protect the SCR module. The "LED Fuse" is lit red in the event of a fault.
v Chapter 8.2 "Replacing a defective semi-conductor fuse"
Article Load current
I
= I
Super fast semi-conductor fuse 40 A I Super fast semi-conductor fuse 80 A I Super fast semi-conductor fuse 80 A I Super fast semi-conductor fuse 160 A I Super fast semi-conductor fuse 350 A I Super fast semi-conductor fuse 550 A I Super fast semi-conductor fuse 550 A I
nom.
= 20 A 00513108
N
= 32 A 00068011
N
= 50 A 00068011
N
= 100 A 00081801
N
= 150 A 00083318
N
= 200 A 00371964
N
= 250 A 00371964
N
N
Part no.
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1 Introduction

1.4 Brief description

Device The JUMO TYA 201 represents the consistent development of the JUMO pow-
er controller technology. The microprocessor-controlled power controller shows all parameters on a display with background lighting and is operated using 4 keys at the front.
Application SCR power controllers are used where larger resistive and inductive loads
have to be switched (e.g. in industrial kiln construction and plastics process­ing). The SCR power controller consists of two SCRs connected in anti-paral­lel, the insulted cooling body, and the control electronics.
Installation All SCR power controllers up to a load current of 32 A can be either clipped to
a 35 mm mounting rail or fitted to the wall on a mounting plate. Devices with a load current greater than 32 A can only be mounted on the wall.
Operating modes
Load types All resistive loads through to inductive loads are permitted.
Subordinate control loop
Standards The SCR power controllers are in accordance with VDE 0160 5.5.1.3 (5/88)
The keypad or setup program is used to select the phase angle control operat­ing mode with adjustable current limiting, burst-firing mode, or half-wave mode. In burst-firing mode, the phase angle of the first half-wave can be cut so that transformer loads can also be operated. In phase control mode, the phase an­gle specified by the controller is slowly reduced, starting from 180 degrees, in order to avoid high starting or inrush currents (soft start). It is possible to specify a base load or, depending on the device type, set cur­rent limiting or resistance limitation for the load.
In the case of inductive loads, the nominal inductance may not exceed 1.2 Tesla (at grid overvoltage of 1.45 T).
Depending on the device type, U, U dinate control loops. Variations in the mains voltage therefore have no effect on the control-loop regulation during operation.
and VDE 0106 Part 100 (3/83). Grounding is required in conformity with the regulations of the responsible energy utility company.
2
, I, I2, or P control are available as subor-
Advantages - Teach-in function for the detection of partial load failure
- Network load optimization through dual energy management
- Transmission of the setup data is possible even without voltage supply to the device (power supply via USB port)
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1.5 Standards, approvals, and conformity

Test basis for the device properties is the Low Voltage Directive DIN EN 50178. Test basis for the EMC Directive is DIN EN 61326-1.
Standard
Electrical connection DIN VDE 0100 Protection type IP20 panel-mount-
ing devices Climatic ambient conditions Class 3K3 Air temperature and rel. humidity DIN EN 60721-3-3 Storage temperature Class 1K5 DIN EN 60721-3-1 Operating conditions
Pollution degree Overvoltage category
Test voltages DIN EN 50178 Residual current circuit breaker DIN EN 50178 Electromagnetic compatibility
Emitted interference Interference resistance
Mechanical tests: Vibration test 3M2 Toppling test Class 2M1
Labels, identification marking DIN EN 50178, DIN EN 61010-1
DIN EN 60529
DIN EN 50178 2 III
DIN EN 61326-1
Class A- For industrial applications only Industrial requirements
DIN EN 60068-2-6, DIN EN 60721-3-3 DIN EN 60068-2-31, DIN EN 60721-3-2
1 Introduction
Approvals Standard
submitted UL 508 (Category NRNT)
C22.2 NO. 14-10 Industrial Control Equipment (Category NRNT7)
Can be used for current circuits with a short-circuit current capacity of 100 kA (the admissible supply voltage must correspond to the nominal voltage of the SCR power controller). For system protection, a fuse up to Class RK5 may be used.
CE conformity Low Voltage Directives 2006/95/EC
Marking Directives 93/68EEC EMC Directives 2004/108/EC
Conformity Standard
RoHs 2002 / 95 EC
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1 Introduction
12 2012-12-01/00561071 [SCR Power Switch TYA201]

2.1 Important installation notes

V

2 Installation

Safety regula­tions
Fuse protection k Fuse protection of the supply lead in accordance with the VDE regulations
k The choice of cable material, the installation, and the electrical connection
of the device must conform to the requirements of VDE 0100 "Regulations on the Installation of Power Circuits with Nominal Voltages below AC 1000 V" or the appropriate local regulations.
k The electrical connection must only be carried out by qualified personnel. k An isolating switch should be wired between the voltage supply and the de-
vice to be able to disconnect the device from the voltage supply on all poles prior to starting internal work.
k Inside the device, safety clearances meet the requirements for double insu-
lation. When fitting the connecting cable, ensure that the cables are fitted accord­ing to regulations and that the safety clearances are maintained.
must be installed when wiring the voltage supply in the power section. The supply protection can also be achieved by a circuit-breaker in the supply lead. The circuit-breaker must correspond to the power consumption of the power controller.
k For UL application, it must be ensured that the fuse for the supply protec-
tion of the control electronics is between 2 A and a maximum of 5 A. This also applies to the fan connection.
k To protect the power controller in the event of an earth fault, a semi-con-
ductor fuse is installed. In the event of a defect, these may only be replaced with original JUMO semi-conductor fuses.
v Chapter 8.2 "Replacing a defective semi-conductor fuse"
Wiring Supply voltage and control cables are to be wired isolated from one another.
For supply protection, fuses (e.g. 2 A Neozed) must also be installed in the control circuit.
PE connection h A direct connection must be provided between the PE conductor of the
power controller and the PE conductor of the supply network. Connection takes place at the PE connection terminal.
The cross section of the PE conductor must be at least as large as the cross section of the voltage supply conductors to the power section. In the event that the protective conductor is not a component of the supply lead or its en­casement, the selected conductor cross section may not be less than
2.5 mm
conductor is not protected mechanically). v See VDE 0100 Part 540
Check h That the data given on the nameplate (rated load voltage, load current) cor-
2
(for mechanical protection) or not less than 4 mm2 (if the protection
responds to the data for the system.
h That, if the economy circuit configuration is used, the rotary electrical field
has clockwise phasing.
2012-12-01/00561071 [SCR Power Controller TYA201] 13
2 Installation
h That the configuration of the analog inputs, for example, corresponds to the
h The analog input for the default setpoint value in "Master-slave operation"
wiring.
only needs to be connected to the master. The slave receives its informa­tion via the patch cable. However, the slave power controller can be disconnected separately by means of its own inhibit input.
Load connec­tion
Phasing The voltage supply of the control electronics and the load voltage
Control inputs The terminal strips for control connections (inputs and outputs) have been laid
h The electronic switch (2 anti-parallel SCRs) is located between the U1 and
U2 terminals.
h Load wiring and cables for control inputs should be routed separately, if
possible.
h Perform connection of supply voltage - SCR power controller - load in ac-
cordance with the wiring diagram and check.
must have the same phase.
out for safe isolation from the voltage supply (SELV). In order not to diminish this safety isolation, all connected electrical circuits must also have safety iso­lation. The required auxiliary voltages must be safe extra-low voltages.

2.1.1 Ambient conditions

Incorrect use The device is not suitable for installation in potentially explosive atmospheres.
Mounting site The power controller must be installed in a fire-proof control cabinet.
The cabinet should be vibration-free, free from aggressive media, and free from dust to prevent the ventilation slots from becoming blocked.
Climatic conditions
Avoid additional sources of heat
Power dissipa­tion
- Relative humidity: 5 to 85 % no condensation (3K3 according to EN 60721)
- Ambient temperature range: 0 to 45 °C (3K3 according to EN 60721-3-3)
- Storage temperature range: -30 to 70 °C class 1K5
- Ensure that the ambient temperature at the installation site is not increased by other sources of heat or heat accumulation.
- Do not mount the power controller too close to the heating process (kiln)
- Avoid direct sunlight.
Occurs as waste heat on the cooling body of the power controller and must be dissipated at the mounting site (e.g. in the control cabinet) in accordance with the climatic conditions.
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2.1.2 Filtering and interference suppression

45 50 60
75
20
200
T/°C
150
Load current in A
Reduction at a temperature of 45 °C: 2 %/kelvin
70 %
250
100
50
To prevent radio-frequency interference, such as occurs with a soft start in phase angle control, electrical apparatus and systems must have interference suppression implemented.
The control electronics of the SCR power controller correspond to the EMC re­quirements of EN 61326.
However, electrical modules such as SCR power controllers do not have any purpose by themselves. They provide a function as part of a complete system or installation. Where applicable, the entire load circuit of the power controller must also have suitable interference suppression filters fitted by the system provider.
There are a number of specialist companies that provide appropriate ranges of filters to deal with any interference problems. Such filters are normally sup­plied as complete modules that are ready to be connected.

2.1.3 Permissible load current depending on the ambient temperature and the installation height

2 Installation
Ambient tem­perature
2012-12-01/00561071 [SCR Power Controller TYA201] 15
2 Installation
Destruction through overheating:
In the event of operation over a long period at maximum load current, the cool­ing body and its environment heats up. For this reason, at ambient temperatures above 45 °C, the maximum load cur­rent must be reduced as shown in the image, as the SCR module would other­wise be destroyed. The device temperature shown on the display may not exceed 100 °C.
At a device temperature of > 100 °C, the message "Attention! High tempera­ture" is displayed. At a device temperature of > 105 °C, the output level is gradually decreased by 10 °C for each increase in temperature of one degree. At a device temperature of > 115 °C, the power controller is switched off en­tirely.
v Chapter 8 "Fault messages and alarms"
Installation height
In the case of air cooling, it must be noted that the effectiveness of the cooling is reduced the higher up the device is installed. As a result, the current carrying capacity of the SCR power controller decreases with such a cooler as the in­stallation height increases as shown in the image.
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2.1.4 Wall mounting with screws (ex works)

TYA201 20A
TYA201 32A
TYA201
50A
Power controllers with a load current between 20 and 50 A are affixed to a fire­proof control cabinet wall with 2 screws. The left-hand hole is more easily ac­cessible in the upper section. Power controllers with a load current between 100 and 250 A are affixed with 4 screws.
2 Installation
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2 Installation
TYA201 100A
TYA201 150/200A
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2 Installation
TYA201 250A
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2 Installation
Hot surface
The power controller heats up during operation to a maximum of 110 °C, depending on the load. Ensure that the lamellae of the cooling body are vertically aligned to allow the heat to be dissipated through natural convection.
Fire hazard:
Do not install any heat-sensitive components or devices close to the power controller.
Integrated ventilator for 250 A power controller:
The intake air at the ventilation grid of the ventilator may not ex­ceed a maximum supply air temperature of 35 °C. Ensure that the inlet air for the integrated ventilators can be taken in from below and escape at the top without obstruction!

2.1.5 Mounting on DIN rail (accessories)

Power controllers up to 32 A can be affixed to a DIN rail using the correspond­ing accessories.
v Chapter 1.3.2 "Accessories" h Hook the spring clip into the DIN rail from above
h Swivel the power controller downward until the lug engages with the DIN
rail with an audible click.
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2.2 Dimensions

2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X

2 Installation

2.2.2 Type 709061/X-0X-032-XXX-XXX-XX-25X

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2 Installation

2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X

2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X

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2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25X Type 709061/X-0X-200-XXX-XXX-XX-25X

2 Installation
2012-12-01/00561071 [SCR Power Controller TYA201] 23
2 Installation

2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X

2.2.7 Clearances (all types)

h Allow a clearance of 10 cm from the floor. h Allow a clearance of 15 cm from the ceiling. h When fitted next to each other, no spacing between the devices is required.
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3 Electrical connection

( 2)X2_
(X2_1) (X8) ( )X3
(U1)
(U2)
(N/L2)
(V)
(L1)
(PE)
Voltage supply
lectronicsControl e
Controlsection
Power section
Dangerous voltage
h Disconnect the system from the voltage supply on all poles.

3.1 Plug-in screw terminals

Tools - Flat-blade screwdriver, blade width 2, 3, and 5 mm
- Ring or open-end wrench, width across flats 7, 10, 13 mm

3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X

The device with a load current of 20 A is connected via plug-in screw termi­nals.
The electrical connection must only be carried out by qualified per­sonnel! Dangerous voltages will cause an electric shock if contact with live parts is made!
Terminal Version Conductor cross-
X2_1 and X2_2 Slotted screws, blade width 2 mm
X3 Slotted screws, blade width 3 mm
U2, N/L2, V, L1, U1 Slotted screws, blade width 5 mm
For applications according to UL, only 60 °C or 60 °C / 75 °C copper conductors may be used!
Ground terminal PE M4 setscrew with hexagon
2012-12-01/00561071 [SCR Power Controller TYA201] 25
nut Width across flats 7 mm
section
0.2 to 1.5 mm
0.5 to 2.5 mm
0.5 to 6 mm
2
Cable lug with hole: 4 mm
Maximum tightening torque
2
2
0.25 Nm
0.5 Nm
0.6 Nm
3Nm
3 Electrical connection

3.2 Cable lugs and plug-in screw terminals

3.2.1 Type 709061/X-0X-032-XXX-XXX-XX-25X

Devices with a load current of 32 A and 50 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section.
Terminal Version Conductor cross-
section
X2_1 and X2_2 Slotted screws, blade width 2 mm
X3 Slotted screws, blade width 3 mm
U2, U1 M6 recessed head screws
For applications according to UL, only 60 °C or 60 °C / 75 °C copper conductors may be used!
N/L2, V, L1 Slotted screws,
blade width 3 mm
Ground terminal PE M6 setscrew with hexagon
nut Width across flats 10 mm
0.2 to 1.5 mm
0.5 to 2.5 mm
6 to 25 mm
0.5 to 4 mm (0.5 to 2.5 mm
ferrule) (for UL application AWG 20-12)
Cable lug hole: 6 mm
2
2
2
2
or
2
with
Maximum tightening torque
0.25 Nm
0.5 Nm
5Nm
0.5 Nm
5Nm
26 2012-12-01/00561071 [SCR Power Controller TYA201]

3.2.2 Type 709061/X-0X-050-XXX-XXX-XX-25X

3 Electrical connection
2012-12-01/00561071 [SCR Power Controller TYA201] 27
3 Electrical connection

3.2.3 Type 709061/X-0X-100-XXX-XXX-XX-25X

Devices with a load current of 100 A are equipped with plug-in screw terminals in the control section and cable lugs in the power section.
Terminal Version Conductor cross-section Maximum
tightening torque
X2_1 and X2_2 Slotted screws, blade width 2 mm
X3 Slotted screws, blade width 3 mm
U2, U1 M6 hexagon screws, width across
0.2 to 1.5 mm
0.5 to 2.5 mm
16 to 50 mm
2
2
2
flats 10 mm
For applications according to UL, only 75 °C copper conductors may be used!
N/L2, V, L1 Slotted screws,
blade width 3 mm
0.5 to 4 mm (0.5 to 2.5 mm
2
or
(for UL application AWG 20-
12)
Ground terminalPEM6 setscrew with hexagon nut
Width across flats 10 mm
Cable lug hole: 6 mm
2
with ferrule)
0.25 Nm
0.5 Nm
5Nm
0.5 Nm
5Nm
28 2012-12-01/00561071 [SCR Power Controller TYA201]
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