JUKI SC-922 Instruction Manual

SC-922

INSTRUCTION MANUAL

I. SPECIFICATIONS ........................................................................................ 1

II. SET-UP ........................................................................................................ 1

1. Installing to the table ..........................................................................................................................1

2. Installing the motor unit .....................................................................................................................2

3. Installing the control box ................................................................................................................... 2

4. Installing the belt ................................................................................................................................3

5. Adjusting the pulley cover .................................................................................................................3

6. Installation and adjustment for the protecting pin and the belt slip-off preventing bracket ....... 4

7. Connecting the cords ......................................................................................................................... 5

8. Attaching the connecting rod .......................................................................................................... 13

9. Setting procedure of the machine head .........................................................................................14

10. Adjusting the machine head (direct-drive motor type sewing machine only) ............................ 15

III. FOR THE OPERATOR ............................................................................. 16

1. Operating procedure of the sewing machine .................................................................................16

2. Operation panel (CP-18) ................................................................................................................... 17

3. Operating procedure of the sewing pattern ...................................................................................18

(1) Reverse feed stitching pattern ...................................................................................................... 18

(2) Overlapped stitching pattern .........................................................................................................19

4. One-touch setting .............................................................................................................................20

5. Production support function ...........................................................................................................22

6. Setting of functions of SC-922 ........................................................................................................25

7. Function setting list ..........................................................................................................................27

8. Detailed explanation of selection of functions ..............................................................................33

9. Automatic compensation of neutral point of the pedal sensor ...................................................47

10.Selectionofthepedalspecications ..............................................................................................47

11.

Stitch alignment for the reverse stitching at the end of sewing (for heavy-weight materials)

12. Input/output function of the hand switch and knee switch ..........................................................49

13. Use of the hand switch and the knee switch ..................................................................................50

14. Setting of the auto lifter function ....................................................................................................51

15. Selecting procedure of the key-lock function ................................................................................52

16. Initialization of the setting data ....................................................................................................... 52

17. External input / output connector ...................................................................................................53

18. How to connect the material edge sensor ......................................................................................54

... 48

IV. MAINTENANCE ....................................................................................... 55

1. Removing the rear cover ..................................................................................................................55

2. Replacing the fuse ............................................................................................................................ 55

3. Error codes ........................................................................................................................................56

I. SPECIFICATIONS

Supply voltage Single phase 100 to 120V 3-phase 200 to 240V Single phase 220 to 240V

Frequency 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz

Operating envi-

ronment

Input 310VA 310VA 310VA

* The electric power is a reference value for the model equipped with the LU-1510N-7 machine head.

It differs by the selected machine head.

Temperature : 0 to 40˚C

Humidity : 90% or less

Temperature : 0 to 40˚C

Humidity : 90% or less

Temperature : 0 to 40˚C

Humidity : 90% or less

II. SET-UP

The SC-922 can be used with the direct-motor type machine head as a stand-alone control box. It can also

be used with the belt-driven type machine head by installing on the motor unit.

This manual describes the procedure for the aforementioned two setup methods.

1. Installing to the table

To use the SC-922 with the direct-motor type machine head, install the control box on the table according to

the following instruction.

This describes the procedure for installing the SC-922 on the table of the LU-2810-7 sewing ma-

chine. To use any other machine head, install the

control box on the table referring to the Instruction

Manual for the main body of the relevant sewing ma-

chine. Install the control box suspending plate on the

table with mounting bolts supplied with the unit. At this time, insert the nuts and washers supplied with

the unit as accessories as shown in the gure so that the motor unit can be securely xed on the table.

1) Press three bolts 1 supplied with the unit as accessories into the motor hanging bolt hole in the

table and x them.

2) Fix suspending plate 5 supplied with the unit

on the three bolts with plain washer 2, spring washer 3 and nut 4.

3) Fix rubber 6 on the suspending plate with spring

washer 7 and nut 8.

4) Hang one end of the control box on the threaded

part of rubber on the side which has two bolts.

Then, hang the other end of the control box on

the opposite side.

5) Temporarily x the other threaded part of rubber

with plain washer 9 and nut !0. In this case, the spring washer is not used.

6) Adjusting the installing position of the control box.

Then, securely tighten the nuts.

2 3

– 1 –

2. Installing the motor unit

To use the SC-922 with the belt-drive type machine head, install the control box on the motor unit according

to the following instruction.

Install the motor unit on the table with the tting bolt

asm. supplied with the unit as accessories.

Nat

Spring washer

Convex washer

At this time, insert the nuts and washers supplied

with the unit as accessories as shown in the gure so that the motor unit can be securely xed on the

table.

1) Press three bolts 1 supplied with the unit as ac-

cessories into the motor hanging bolt hole in the

table and x them.

2) Temporarily tighten convex washer, spring

washer and nut on the side where two bolts are

attached.

3) Hang the motor unit to the washer which has

been temporarily tightened, and attach convex

washer, spring washer and nut to the other bolt

on the opposite side.

4) After adjusting the installing position of the motor,

securely tighten the respective nuts.

3. Installing the control box

1) Attach bracket 1 supplied with the unit using

four supplied screws (M5 x 10) as shown in the gure.

2) Loosen four screws 2 supplied with the motor unit as accessories, tighten screws

after

hanging control box unit 3 to the screws, and x control box unit 3.

– 2 –

4. Installing the belt

15mm (9.8N)

5. Adjusting the pulley cover

Belt

1) The belt distance, between sewing machine pul-

ley and motor pulley, must be parallel.

2) The belt tension should be adjusted by turning

the tension adjust nuts 1 to change height of the

motor, so that the belt sinks down by about 15

mm (9.8N) when it is depressed by band at the

center of the belt span.

If the belt tension is not tight, speed is unstable

at low-speed or medium-speed operation, and

the needle will not stop exactly in position.

1) After adjusting the belt tension, adjust the pulley

cover 1 so that the clearances between the belt

and the pulley cover 1, a and b should be the

same.

2) After the completion of adjustment, tighten screws

located on the side of pulley cover

securely x the pulley cover

slip out of position.

so that it does not

and

– 3 –

6. Installation and adjustment f or the protecting pin and the b e l t slip-off

preventing bracket

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

1) Attaching hole for the protecting pin

To attach protecting pin 1, select either attaching

hole A or attaching hole B in the motor pulley

cover in accordance with the direction of rotation

of the sewing machine and attach the pin in the

selected hole using screw 2 and washer 3 sup-

plied with the unit.

a))

If the motor shaft rotates in direction A in the

gure on the above:

Attach protecting pin 1 in attaching hole A .

→

If the motor shaft rotates in direction B in the

gure on the above:

Attach protecting pin 1 in attaching hole B .

→

Belt

Attaching

hole

Belt

4 mm or less

Attaching

hole

4 mm or less

Adjusting position for protecting pin

Pulley

cover

Motor pulley

Belt

3 mm or less

Adjusting position for belt slip-off preventing bracket

2) Adjustment for the protecting pin and the belt

slip-off preventing bracket

Adjust the position of protecting pin 1 and belt

slip-off preventing bracket 4 in accordance with

the gure on the left.

a) Adjusting the protecting pin

Loosen screw 2 and adjust so that protecting

pin 1 is positioned at the location indicated

in the gure on the left.

b) Adjusting belt slip-off preventing bracket

Loosen screw 5 and adjust so that belt slip-

off preventing bracket 4 is positioned at the

location indicated in the gure on the left.

If protecting pin 1 is not properly adjusted,

it is possible that your ngers may be caught

in the clearance provided between the pulley

and the belt resulting in injury. If belt slip-off

preventing bracket 4 is not properly ad-

justed, it is possible to allow the belt to slip off

causing safety hazard.

3) After the adjustment, tighten screws 2 and 5

so as to secure protecting pin 1 and belt slip-off

preventing bracket 4 to prevent these compo-

nents to uctuate because of vibration.

4) Before starting the operation of the sewing ma-

chine, ascertain that protecting pin 1 and belt

slip-off preventing bracket 4 do not come in

contact with the pulley and the belt.

– 4 –

7. Connecting the cords

WARNING :

• To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more.

• To prevent damage of device caused by maloperation and wrong specifications, be sure to

connectallthecorrespondingconnectorstothespeciedplaces.

• To prevent personal injury caused by maloperation, be sure to lock the connector with lock.

• As for the details of handling respective devices, read carefully the Instruction Manuals supplied with the devices before handling the devices.

Following connectors are prepared on the SC-922. Connect the connectors coming from the machine head to the corresponding places so as to t the devices mounted on the machine head.

CN30 Motor signal connector

CN33 Needle bar position detector (+5V type): It

detects the needle bar position.

CN36 Machine head solenoid: Provided with sole-

noids for thread trimming, reverse feed stitching, one-touch type reverse feed switch.

CN37 Presser foot lifting solenoid (Only for the auto-

matic presser foot lifter type)

CN38 Operation panel: Various kinds of sewing can

be programmed. (For details of the operation

panel other than CP-18, refer to the Instruction

Manual for the panel to be used.)

CN39 Standing machine pedal : JUKI standard

PK70, etc. Sewing machine can be controlled with external signals.

CN40 Single-needle control solenoid: It is used with

the LH-4100 sewing machine provided with a single-needle control device.

CN41 Stepping motor: It is used only with the DLU-

5494N-7.

5 6

!5!2

3 4 7 8

CN43 Synchronizer (+12V type) : It detects the

CN44 Hand switch: Hand switch other than the

CN48 Safety switch (standard) : When tilting the

CN51 Extended input/output connector

CN55LED lamp (+5 V type): The LED lamp can be

CN58 Extended input connector (for the sensor

CN59 Extended output connector (for the solenoid

needle bar position.

touch-back switch.

sewing machine without turning the power OFF, the operation of the sewing machine is prohibited so as to protect against danger. OPTION switch: Input function can be changed by changing over the internal function with this switch.

connected optionally. (Refer to

touch setting" p.20

quantity of light.)

input, etc.)

valve output)

"III-4. One-

for how to adjust the

– 5 –

1) Pass cords 1 of the thread trimmer solenoid,

reverse feed solenoid and detector cords

through table hole A and route them under the

table. (Detector cord 2 is not provided for the

direct-motor type machine head.)

[For the belt-drive type machine head]

5 7

2) Loosen screw B in cover 3 with a screwdriver to

open the cover.

For the direct-motor type machine head, proceed

to step 4).

3) Connect 14P code 4 coming

from the machine head to connector 5 (CN36).

When the optional AK device

is attached, connect 2P connector 6 coming from the AK device to connector

(CN37).

Insert connector 8 coming from the detector into connec-

tor 9 (CN33).

Connect 9P connector !0 com-



ing from the motor to connector

(CN30) on the circuit board.

Proceed to step 5).

(Caution)

WhenusingtheAKdevice,setwhether tousetheAK deviceafterconrminghowtoselectthe

auto-lifter function. (Refter to “III-14. Setting of the auto lifter function” p. 51.)

[For the direct-motor type machine head]

5 7

– 6 –

4) Connect 14P cord 4 coming

from the machine head to con-

nector 5 (CN36). Connect 2P

connector 6 to connector

(CN37).

Connect 9P connector



coming from the motor to connector !1 (CN30) on the circuit

board. Proceed to step 5).

[Connecting the connector for the operation panel]

[ Connection of the pedal of standing-work machine ]

5) The connector for the operation panel is provided.

Paying attention to the orientation of the connec-

tor !2, connect it to connector (CN38) !3 located

on the circuit board. After connecting, securely

lock the connector.

(Caution) Be sure to turn OFF the power before

connecting the connector.

6) To use the pedal unit with the sewing machine

for standing work, insert PK70 connector !4 into

connector !5 (CN39: 12P) on the PCB.

(Caution) Be sure to turn OFF the power before

connecting the connector.

(Caution) Be sure to securely insert the respective connectors after checking the inserting directions

since all connectors have the inserting directions. (When using a type with lock, insert the connectors until they go to the lock.) The sewing machine is not actuated unless the connectors are inserted properly. In addition, not only the problem of error warning or the like occurs, but also the sewing machine and the control box are damaged.

[How to bundle all cords]

7) After inserting the connector, put all cords togeth-

er with cable clip band !6 located on the side of

the box.

(Caution) 1. Fix the cord clamp and the cable clip

band following the attaching procedure.

2. When removing the connector, re-

Howtoxcableclipband

How to remove cable clip band

mov e it fro m the wir e saddl e and remove it while pressing the hook of the cable clip band.

Panel

Pull

Push the

hook.

– 7 –

Panel

Push

Pushing the hook portion, push the band to remove it.

8) Close cover

screw

(Caution) Take care not to allow the cord to be

with a screwdriver.

caught under cover 3.

and fix the cover by tightening

[ForCEspecicationsonly]

9) Connect connector 4P

to connector

locat

on the side of the box.

10) Connect motor

outpu

t cord !9 of the power switch

to connector @0.

Connect motor output cord @1 to connector @2 located on the side of the box.

CE 1ø 230V

Brown

Blue

Green / Yellow

(ground wire)

220V-240V

Installing power switch

Connect power supply cord to the power switch.

[CEspecications]

Single phase 230V : Power supply cords :

Brown, Blue

and green/yellow (ground wire)

– 8 –

[Changing over the voltage between 100 V and 200 V]

WARNING :

To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

* The illustration below shows the PWR-T PCB.

The type of PCB differs by destination.

Wiring for the single-phase 100 V

(Box side)

Be sure to connect the wire between 1 and 2. If it is connected between 1-3 or 2-3, the sewing machine will be inoperative.

WHITE

BLACK

RED

GREEN/ YELLOW

YELLOW

WHITE BLACK

GREEN/

(Plug side)

Wiring for the 3-phase 200 V

(Box side)

WHITE

BLACK

RED

GREEN/ YELLOW

YELLOW

(Plug side)

WHITE BLACK RED

GREEN/

Wiring for the single-phase 200 V

(Box side)

Be sure to connect the wire between 1 and 2. If it is connected between 1-3 or 2-3, the sewing machine will be inoperative.

WHITE

BLACK

RED

GREEN/ YELLOW

YELLOW

WHITE BLACK

GREEN/

(Plug side)

By making the following two changes, the SC-922 can

be used with three different power supplies, i.e., singlephase 100 - 120 V, single-phase 200 to 240 V and 3-phase 200 to 240 V.

* Only the control box which uses PWR-T PCB can

be changed.

Replacement of the power cords

Changing-round of connector 1 on the PWR PCB

1) Turn OFF the power with the power switch after checking that the sewing machine has stopped.

Draw out the power cord from the power receptacle

after checking that the power switch has been turned OFF. Then wait for 5 minutes or more.

3) Loosen the screws which are used to secure the

rear lid of the control box cover. Carefully open the

rear cover.

4) Changing procedure of the power voltage

(Caution)

If the supply power changing is carried out in a wrong manner, the control box can break. Be extremely careful when taking the supply voltage changing procedure.

A. To change over the supply voltage from 200 - 240 V

to 100 - 120 V

Change the power cord with the JUKI genuine cord

・

with the part number (M90355800A0). Change

the earth cord with the one with the part number (M90345800A0).

Change over supply voltage changeover connector 1

・

mounted on the PWR PCB with the connector for 100 V.

Connect the crimp style terminal of AC input cord to

・

the power plug as shown in the gure A.

B,C. To change over the supply voltage from 100 - 120

V to 200 - 240 V

Change the power cord with the JUKI genuine cord

・

with the part number

Change over supply voltage changeover connector 1

・

M90175800A0).

（

mounted on the PWR PCB with the connector for 200 V. Connect the crimp contact of the AC input cord to the

・

power plug as illustrated in Fig. B for the 3-phase power

supply or as illustrated in Fig. C for the single-phase one.

5) Before closing the rear lid of the cover, ascertain again that the relevant parts have been correctly changed without fail.

6) Close the read lid while pressing it, taking care not to

allow the wiring to be caught between the read lid of

the cover and the main body of the control box. Then,

secure the lid with the screws.

(Caution) Be sure to remove the

connector while holding its locking section with your fingers. Be extremely careful not to pull the connector

Locking section

forcibly.

– 9 –

[In case of using the power switch for LA]

JA 3ø 220V

JA 1ø 120V

Black

Red

White

Green / Yellow

(ground wire)

Black

White

Green / Yellow

(ground wire)

200V-240V

100V-120V

Connect motor output cord @1 to connector @2 located on the side of the box.

Installing power switch

Connect power supply cord to the power switch.

[JAspecications]

3-phase 220 V : Power supply cords : black,

white, red and green/yellow

(ground wire)

Single phase 120V : Power supply cords : black,

white, and green/yellow (ground

wire)

When the metallic conduit is used, be sure to change over the power cord section following the steps of procedure described below.

(Caution) Be sure to carry out this procedure before installing the control box on the machine table.

Place the control box with its frame side down on

the machine table as illustrated in the sketch.

Loosen screw B in underside cover

to open

the cover.

Change over the cord shown in the red-line circle

following the steps of procedure described below.

– 10 –

Remove two screws C to remove clamping plate

from the main body of the control box.

Remove connector E while holding its locking

section

with your ngers.

Turn connector G to remove the cord locking

section.

Loosen nut H to remove the connector from

clamping plate D.

– 11 –

Put locknut I on the power cord and draw out

the cord J from inside clamping plate D.

Install clamping plate D back to the control box.

Pass power cord J through conduit K.

Fix conduit K with locknuts I with clamping

plate D placed between the locknuts.

– 12 –

Close underside cover A and secure the cover

with screw B.

11) Make sure that the power switch is turned OFF

and insert power supply cord coming from the

power switch into the power plug socket.

(Caution) 1. Top end of power supply cord var-

ies in accordance with destination or

supply voltage. Check again the sup-

ply voltage and the voltage designat-

ed on the control box when installing

the switch.

2. Be sure to prepare power plug

conformed to the safety standard.

3. Be sure to connect the ground wire (

green / yellow).

8. Attaching the connecting rod

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and a lapse of 5 minutes or more.

1) Fix connecting rod 1 to installing hole B of ped-

al lever 2 with nut 3.

2) Installing connecting rod 1 to installing hole

will lengthen the pedal depressing stroke, and

the pedal operation at a medium speed will be

easier.

– 13 –

9. Setting procedure of the machine head

(Caution) For the operation panel other than CP-18, refer to the Instruction Manual for the operation panel

to be used for the setting procedure of the machine head.

1) Refer to

of SC-922" p.25

tion setting No. 95.

543

2) The type of machine head can be

selected by pressing switch 5 (

* Refer to the "List of machine heads"

on the separate sheet or the Instruc-

tion Manual for the machine head of

your sewing machine for the type of

the machine head.

"III-6. Setting of functions

, and call the func-

switch

3) After selecting the type of machine

head, by pressing switch 3 (

switch

94 or 96, and the display automati-

cally changes to the contents of the

setting corresponding with the type

of machine head.

543

), the step proceeds to

– 14 –

10. Adjusting the machine head (direct-drive motor type sewing machine only)

(Caution) 1. When the slip between the marker dot on the handwheel and the concave of the cover is ex-

cessive after thread trimming, adjust the angle of the machine head by the operation below.

2. The machine head parts of which are connector to CN33 or CN43 does not need adjustment. (Refer to “II-7. Connecting the cords” p. 5.)

1) Simultaneously pressing switch

and switch 5, turn ON the

power switch.

2) is displayed (A) in the indica-

tor and the mode is changed over to

the adjustment mode.

3) Turn the pulley of the machine head

by hand until the main-shaft reference

signal is detected. At this time, the de-

gree of an angle from the main-shaft

reference signal is displayed on the

indicator B.

(The value is the reference value.)

543

4) In this state, align marker dot 7 on the pulley

with recess 8 on the pulley cover.

5) Press switch

adjustment work. (The value is the

reference value.)

to nish the

543

– 15 –

III. FOR THE OPERATOR

1. Operating procedure of the sewing machine

1) Press ON button 1 of the power switch to turn ON the power.

(Caution) If the power indication LED does not

light up even when turning ON the power switch, immediately turn OFF the power switch and check the voltage. In addition, in such a case as this, re-turn

2) For some machine head installed, the needle bar automatically rotates to its upper position if the needle bar is not there.

(Caution) WhenthepowertothesewingmachineisturnedONforthersttimeafterinstallation,itmay

require a longer time to get ready for operation since it carries out initialization procedure. In addition, be sure not to place hands or any other article under the needle since the needle bar may move when the power is turned ON.

3) When depressing front part

sewing machine rotates at the number of revolu-

tions in accordance with the depressing amount.

When the pedal is returned to the neutral posi-

tion, the sewing machine stops.

4) When lightly depressing back part 4 of the

pedal, the presser goes up. (PFL type only)

5) When strongly depressing back part 5 of the

pedal, thread trimming is performed.

Presser foot operation

by pedal Pedal depressing depth for thread trimming

6) For some types of the sewing machine heads, it is possible to program various sewing patterns, using the operation panel, such as the reverse feed stitching at sewing start and that at sewing

end. When you use CP-18 6 with your sewing

machine, refer to

the sewing pattern" p.18

use any other operation panel with your sewing machine, refer to the Instruction Manual for the respective operation panel. (The gure given illustrates the case of the LU-1510N-7.)

ON the power switch when 2 to 3 minutes or more have passed after turning OFF the power switch.

of the pedal, the

PFL KFL

Enabled Disabled

Deep Shallow

"III-3. Operating procedure of

for details. When you

7) For some types of the sewing machine heads, reverse feed is performed by pressing touch-back switch 7. (The gure given illustrates the case of the LU-1510N-7.)

8) When sewing is completed, press OFF button

the power switch to turn OFF the power switch after

conrming that the sewing machine has stopped.

– 16 –

2. Operation panel (CP-18)

switch : Used for changing over effective/ineffective of the reverse feed stitching pattern.

switch : Used for changing over effective/ineffective of the overlapped stitching pattern.

4 5 62

Indicators

LED

: Lights up when the reverse feed stitching pattern is effective.

switch : Used for conrming the contents of setting and for changing over effective/ineffective of

the reverse feed stitching at sewing start.

switch : Used for selecting the process (A, B, C, D) the number of stitches for which is to be

changed.

* The selected process ashes on and off.

switch : Used for changing the content of the selected display (ashing section) and for changing

over effective/ineffective of the reverse stitch at sewing end.

switch : Used for changing the content of the selected display (ashing section).

switch : Used to call the production support function or one-touch setting (by keeping the switch

held pressed for one second).

and

: Various pieces of information are displayed.

LED D : Lights up when the overlapped stitching pattern is effective.

LED E : Lights up when the production support function is displayed.

Flashes on and off when invoking the one-touch setting.

– 17 –

3. Operating procedure of the sewing pattern

(Caution) 1. For the operation panel other than CP-18, refer to the Instruction Manual for the operation

panel to be used.

2. For some machine heads, reverse-stitching pattern cannot be used.

(1) Reverse feed stitching pattern

Reverse feed stitching at sewing start and reverse feed stitching at sewing end can be separately pro-

grammed.

[Setting procedure of the reverse feed

stitching]

1) Effective/ineffective of the reverse

feed stitching pattern can be changed

over by pressing switch

When the reverse feed stitching pattern is rendered effective, LED

lights up, the number of stitches of

the reverse feed stitching at sewing

start is displayed on

, and the num-

ber of stitches of the reverse feed

stitching at sewing end is displayed

on indicator

543

Select a process (A, B, C or D) the number of stitches for which is to be changed by using switch

The number which is ashing on and off represents the process which is being set.

Change the number of stitches for the selected process by using switch

Press switch

to conrm the

change you have made. (The number of stitches that can be set is 0 to

and

switch

15.)

(Caution) The sewing machine cannot perform sewing when the display of the number of stitches for a

processisashingonandoff.

2) When the number of reverse feed stitches display is not ashing on and

off, every press on switch

changes over the reverse feed stitching mode from the "reverse feed

stitching at sewing start," "double reverse feed stitching at sewing start" and "no reverse feed stitching at sewing start."

In addition, every time switch

543

is pressed, the reverse feed stitching feature changes over from the reverse feed stitching at sewing end

Without reverse

stitching

Reverse

stitching

to the double reverse stitch at sewing end, then to no reverse feed stitching at sewing end, in turn.

Double reverse

stitching

– 18 –

(2) Overlapped stitching pattern

Overlapped stitching pattern can be programmed.

A : Number of stitches of normal stitching setting

0 to 15 stitches

B : Number of stitches of reverse stitching setting

0 to 15 stitches

C : Number of stitches of normal stitching setting

0 to 15 stitches

D : Number of times of repetition

0 to 9 times

(Caution) When process D is set to 5 times, the sewing is repeat-

ed as A

B → C → B → C.

→

[Setting procedure of the overlapped

stitching]

1) Effective/ineffective of the over-

lapped stitching pattern can be

changed over by pressing

switch

When the overlapped stitching pattern is rendered effective, LED

lights up.

6543

2) Select a process (A, B, C or D) the

number of stitches for which is to be

changed by using switch

The number which is ashing on and

off represents the process which is

being set.

3) Change the number of stitches for the selected process by using switch

and

switch

4) Press switch 3 to conrm the change you have made.

(The sewing machine does not run unless the setting has been conrmed by pressing switch 3.)

(Caution) The overlapped stitching pattern is carried out under automatic operation mode. Once the

pedal is depressed, the sewing machine will automatically perform sewing of the number of

overlapped stitches.

– 19 –

4. One-touch setting

A part of function setting items can be easily changed in the normal sewing state.

(Caution) For the setting of functions other than those covered in this part, refer to "III-6. Setting of func-

tions of SC-922" p.25.

[One-touch setting procedure]

1) Keep switch 7 held pressed

for one second to place the panel in

6543

the function setting mode.

2) Change over the item to be set by

using switch

. Then, the set value can be

changed by using switch

switch

and

3) To return to the normal sewing state,

(Caution) Thesettingisconrmedbypressing switch 7.

Thread trimming function ( )

press switch 7.

: Thread trimming operation is not performed (solenoid output prohibition: Thread trimmer,

wiper)

: Thread trimming operation is effective.

Wiper function ( )

: Wiper does not operate after thread trimming : Wiper operates after thread trim-

ming

One-shot automatic stitching function (

One-shot automatic stitching function is ineffective.

  

)

One-shot automatic stitching is effec-

tive.

(Caution) This function is rendered effective when the material end sensor function is set. It is not pos-

sible to prohibit the one-shot operation during overlapped sewing operation. The number of revolution is the value which is set for setting No. 38.

Setting of the max. speed of stitch ( )

The highest speed of stitch of the machine head is set. The upper limit of the set value differs with the

type of machine head to which the SC is connected.

Setting range : 150 - Max. value [sti/min]

Material end sensor function (

 

) : Material end sensor function is ineffective. : Once the material end is detected, the sewing machine stops running after having sewn the

number of stitches set with 7 (

  

* This function is rendered effective when the material edge sensor is set with function setting No. 12.

Thread trimming function by material end sensor (

  

) : Automatic thread trimming function after the detection of material end is ineffective. : Once the material end is detected, the sewing machine performs thread trimming after having

sewn the number of stitches set with 7 (

  

* This function is rendered effective when the material edge sensor is set with function setting No. 12.

Number of stitches for material end sensor ( )

The number of stitches to be sewn from the detection of material end to the stop of the sewing machine

Number of stitches that can be set: 0 to 19 (stitches)

(Caution) Ifthenumberofstitchesspeciedisinadequate,thesewingmachinecanfailtostopwithinthe

preset number of stitches depending on the number of revolutions of the sewing machine.

– 20 –

Adjustment of the quantity of light of LED lamp ( )

Used to adjust the quantity of light of LED lamp (optional)

Setting range : 0 to 100%

Optical sensor function ( )

: Optical sensor function is disabled.

: After the optical sensor input, the sewing machine is stopped after the sewing of the number

of stitches set with

(

* This function is enabled when the optical sensor is set with function setting No. 12.

Optical sensor lter function ( )

: Optical sensor lter function is disabled.

: After the optical sensor detection, the input is delayed until the sewing machine has complet-

ed the sewing of the number of stitches set with

(

* This function is enabled when the optical sensor is set with function setting No. 12.

Number of stitches for the optical sensor lter ( )

Used to set the number of stitches for delaying the time at which the optical sensor input status takes effect.

Setting range: 0 to 99 stitches

* This function is enabled when the optical sensor is set with function setting No. 12.

Number of stitches to stop the optical sensor ( )

Used to set the number of stitches to be sewn from the optical sensor input to the stop of the sewing machine.

Setting range: 0 to 99 stitches

* This function is enabled when the optical sensor is set with function setting No. 12.

(Caution) If a small number is set, the sewing machine may not be stopped within the set number of

stitches depending on the number of revolutions of the sewing machine.

Number of times of optical sensor detection ( )

The sewing machine stops every time the optical sensor input is turned ON and carries out automatic

thread trimming when the set number of times is reached.

Setting range: 1 to 15 times

* This function is enabled when the optical sensor is set with function setting No. 12.

Pedal depressing speed limiting function ( )

This function limits the pedal depressing speed at the time of the optical sensor input.

0 : The function is disabled.

1 : Fixed at the one-shot speed (function setting No. 38)

2 : Limited to the one-shot speed (function setting No. 38) 3 : When the optical sensor is enabled, the sewing machine runs under the automatic mode upon de-

press on the pedal.

* This function is enabled when the optical sensor is set with function setting No. 12.

– 21 –

5. Production support function

The production support function consists of three different functions (six different modes) such as the production volume management function, operation measuring function and bobbin counter function. Each of them

has its own production support effect. Select the appropriate function (mode) as required.

Production volume management function

■

Target No. of pcs. display mode [F100] Target/actual No. of pcs difference display mode [F200]

The target number of pieces, actual number of pieces and the difference between the target and actual

number of pieces along with the operation time are displayed to notify the operators of a delay and ad-

vance in real time. Sewing machine operators are allowed to engage sewing while constantly checking

his/her work pace. This helps raise target awareness, thereby increasing productivity. In addition, a delay

in work can be found at an early stage to enable early detection of problems and early implementation of

corrective measures.

Operation measuring function

■

Sewing machine availability rate display mode [F300] Pitch time display mode [F400] Average number of revolutions display mode [F500]

Sewing machine availability status is automatically measured and displayed on the control panel. The

data obtained can be used as basic data to perform process analyses, line arrangement and equipment

efciency checkup.

Bobbin counter function

■

Bobbin counter display mode

In order to change bobbins before the current bobbin runs out of thread, the time for replacing the bobbin

is notied.

[To display the production support modes]

(Caution) F100 to F500 modes have been factory-set to HIDE

at the time of delivery.

The bobbin counter display mode is changed over

between display/hide by setting the bobbin counter

function (function setting No. 6). (It has been facto-

ry-set to ON at the time of shipment.)

6543

Keep switch 7 held pressed (one

second) in the normal sewing state to

call the one-touch setting screen.

Then, press switch 1 or

switch 2 on the one-touch setting

screen to display/hide the production

support modes.

Select the mode to be displayed/hid-

den by pressing switch 3 or

switch 4. ON/OFF of the display can be

changed over by pressing switch 5

or switch 6.

To return to the normal sewing state,

press switch 7.

– 22 –

Sewing can be performed with the production support data displayed on the control panel.

[Basic operation of the production support modes]

1) When switch 7 is pressed

in the normal sewing state, LED

lights up to enter the production sup-

port mode.

2) Production support function can

be changed over by pressing

switch

6543

switch

3) Data attached marked with (*1) in Table 1 "Indicator A" can be changed by means of switch 5 and

switch

4) When you keep switch 6 held pressed for two seconds, indicator B and LED E flash on and

off. While they are ashing on and off, data marked with (*2) in Table 1 "Display under modes" can be

changed by pressing switch 5 and switch 6.

When you press switch

, the value marked with (*2) is conrmed and indicator

and LED E

stop ashing on and off.

5) The value with a sharp mark (*3) in Table 1 "Display of modes" can be changed only immediately after re-

setting by using switch 5 and switch 6.

6) Refer to the table "Mode resetting operation," for the resetting procedure of data.

7) To return to the normal sewing state, press switch

Data to be displayed under the respective modes are as described in the table below.

Table 1: Display of modes

Mode name Indicator

Target No. of pcs. display

mode [F100]

Target/actual No. of pcs. di fferen ce display mode

[F200]

Sewing machine availabili-

ty rate display mode [F300]

Pi tch time d isp lay mode

[F400]

Average number of revolu-

tions display mode [F500]

Bobbi n c o u n t er display mode

Actual number of pieces (Unit : piece)

Difference between target

number of pieces and actual number of pieces (d : piece) (*1)

oP-r Sewing machine avail-

Pi-T Pitch time in the previous

ASPd Average number of revolu-

bbn

(*1)

Target number of pieces (Unit : piece)

Target pitch time (Unit : 100 msec) (*2)

ability rate in the previous sewing (Unit : %)

sewing (Unit : 1sec)

tions in the previous sewing (Unit : sti/min)

Bobbin counter value (*3) -

Indicator

(*2)

Indicator B (when

switch 5 is pressed)

Display of average availability rate of sewing machine (Unit : %)

Display of average pitch

time (Unit : 100 msec)

Display of average number of revolutions (Unit : sti/min)

– 23 –

Table 2: Mode resetting operation

Mode name

Target No. of pcs.

display mode [F100]

Target/actual No.

of pcs. difference

display mode [F200]

Sewing machine

availability rate dis-

play mode [F300]

Pitch time display

mode [F400]

Average number of

revolutions display

mode [F500]

Bobbin counter dis-

play mode

Switch

Resets the actual number of pieces Resets the difference between target number of pieces and actual number of pieces Resets the actual number of pieces Resets the difference between target number of pieces and actual number of pieces Resets average availability rate of sewing machine

Resets average pitch time Resets average availability rate of sewing

Resets average number of revolutions of sewing machine.

Resets the bobbin counter value (Note that only the bobbin counter is immedi-

ately reset by pressing switch

(held pressed for 2 seconds)

Switch

Resets average availability rate of sewing machine. Resets average pitch time. Resets average number of revolutions of sewing machine.

machine. Resets average pitch time. Resets average number of revolutions of sewing machine. Resets average availability rate of sewing machine. Resets average pitch time. Resets average number of revolutions of sewing machine.

(held pressed for 4 seconds)

[Detailed setting of production volume management function [F101], [F102]]

When switch 7 is held pressed (for

543

three seconds) under the target No. of pcs.

display mode [F100] or the target/actual No. of pcs. difference display mode [F200], the

deta iled setting of t he produ ction volume management function can be carried out. Th e se ttin g st ate of t he numb er o f ti mes of

thread trimming [F101] and that of the target achievement buzzer [F102] can be changed over

by pressing switch 3 or switch 4.

Setting of production volume management function

F101 Setting of

the number of times of thread trimming

F102 Operation

to be done when the target is achieved

The number of times of thread trimming to be performed during the sewing of one piece of material is set.

0: The production volume is counted by pressing the push switch. The production volume is not The production volume is counted by pressing the push switch. The production volume is notThe production volume is counted by pressing the push switch. The production volume is not

counted by thread trimming.

1~: One is added to the actual number of pieces counter upon completion of the set number of times One is added to the actual number of pieces counter upon completion of the set number of timesOne is added to the actual number of pieces counter upon completion of the set number of times

of thread trimming.

The operation to be carried out when the actual number of pieces has reached the target number of

pieces is set. 0: No operation0: No operation No operationNo operation 1: The buzzer sounds1: The buzzer sounds The buzzer soundsThe buzzer sounds 2: The sewing machine will not run even if the pedal is depressed.2: The sewing machine will not run even if the pedal is depressed. The sewing machine will not run even if the pedal is depressed.The sewing machine will not run even if the pedal is depressed.

The actual number of pieces counter is reset to zero (0) by keeping switch 5 held pressed when

the sewing machine is forcedly at rest. Then, the operation of the sewing machine is enabled again.

– 24 –

6. Setting of functions of SC-922

Functions can be selected and specied.

(Caution) For the function setting procedure of any operation panel other than CP-18, refer to the In-

struction Manual for the operation panel to be used.

1) Turn ON the power with

switch

held pressed.

(The item which has been changed during the previous work is displayed.)

* If the screen display does not

change, re-carry out operation described in step 1).

(Caution)

Be sure to re-turn ON the power switch when one or more seconds have passed after turning it OFF. If the power switch is re-turned ON immediately after turning it OFF, the sewing machine may fail to operate normally. In such a case, be sure to turn ON the power switch again properly.

2) To move the setting No. forward,

press switch

. To move the

543

setting No. backward, press

switch is touched).

switch

(Caution)

543

If the setting No. is moved forward (or backward), the previous (or subsequent) content of the setting

isconrmed.Becarefulwhenthe

content of a setting is changed (when

the

Example) Changing the maximum num-

ber of revolutions (setting No. 96)

Press switch

to call setting No. "96."

The current set value is displayed

on indicator

543

Press switch

to change the

set value to "2500".

* The content of setting of the setting No. returns to the initial value by pressing switch 5 and

switch 6 simultaneously.

switch

3) After completion of the changing procedure, press switch 3 or switch 4 to conrm the up-

dated value.

(Caution) If the power is turned OFF before carrying out this procedure, the changed content is not up-

dated. When

ting No. When switch

setting No. After completion of the operation, the machine is returned to the normal sewing state by turning OFF the power and re-turning it ON.

switch 3 is pressed, the display on the panel changes to the previous set-

is pressed, the display on the panel changes to the subsequent

– 25 –

– 26 –

In the case the screen shown at the

left is displayed by the operation de-

scribed in 1) on the previous page, the

screen is locked by the password.

Refer to the Engineer's Manual for

how to set and reset the password.

6543

7. Function setting list

1 Soft start

4 Number of

7 Unit of bobbin

8 Number of

9 Thread trimming

13 Function of

14 Sewing counter Counting function of sewing (number of completion of process)

Item Description

function

Material end sensor function

Thread trimming function by material end sensor

stitches for material end sensor

Flicker reducing function

Bobbin thread counting function

thread counting down

rotation of reverse feed stitching

prohibiting function

Setting of needle bar stop position when the sewing machine stops.

Operation con-

rmation sound

for operation panel

Optinal switch function selection

prohibiting start of the sewing machine by bobbin thread counter

Thread wiping function after thread trimming

Function of neutral presser lifting

The number of stitches to be sewn at a low speed when the softstart function is used at the start of sewing.

0 : The function is not selected.

1 to 9 : The number of stitches to be sewn under the soft-

start mode.

Material end sensor function (to be used only with CP-18).

0 : Material end detection function is not operative.

1 : After detectin g material end, the specified num ber of

stitches (No. 4) will be sewn, and the sewing machine will stop.

Thread trimming function by material end sensor (to be used

only with CP-18).

0 : Automatic thread trimming function after detection of ma-

terial end is not operative.

1 : After detecting material end, the spe cified number of

stitches (No. 4) will be sewn, and the sewing machine will stop and perform automatic thread trimming.

Number of stitches for material end sensor (to be used only with

CP-18).

Number of stitches from detection of material end to stop of the sewing machine.

Flicker reducing function

0 : Flicker reducing function is not operative.

1 : Flicker reducing function is effective

Bobbin thread counting function

0 : Bobbin thread counting function is not operative.

1 : Bobbin thread counting function is operative.

Unit of bobbin thread counting down

0 : 1 Count/10 stitches

1 : 1 Count/15 stitches

2 : 1 Count/20 stitches

3 : 1 Count/thread trimming

Sewing speed of reverse feed stitching

Thread trimming prohibiting function

0 : Thread trimming is effective.

1 : Thread trimming is prohibited.

(Output of solenoid is prohibited. : Thread trimmer and wiper)

Position of needle bar is specified when the sewing machine stops.

0: The needle bar stops at its lower position.

1: The needle bar stops at its upper position.

Operation conrmation sound for operation panel

0 : Operation conrmation sound is not generated

1 : Operation conrmation sound is generated.

Switching of function of optional switch. Refer to

tions” p. 33.

Function of prohibiting start of the sewing machine by bobbin thread counting

Thread wiping operation after thread trimming is specied.

Function of needle up/down compensating switch on the operation panel can be changed.

(This function is disabled when No. 93 Needle up/down switch additional function setting is "2.")

“III-8. Detailed explanation of selection of func-

0 : When counting is out (-1 or less) Function of prohibiting

start of the sewing machine is not operative.

1 : When counting is out (-1 or less) Function of prohibiting

start of the sewing machine after thread trimming is operative.

2 : When counting is out (-1 or less), the sewing machine

stops once. Function of prohibiting start of the sewing machine after thread trimming is operative.

0 : Sewing counter function is not operative.

1 : Sewing counter function is operative. (Every time thread

trimming is performed)

2 : With the sewing counting switch input function

0 : Thread wiping is not carried out after thread trimming

1 : Thread wiping is carried out after thread trimming

0 : Needle up/down compensation

1 : Provided with selectable function of automatic presser

foot lifting at neutral position of pedal

2 : Provided with the function of automatic presser foot lifting

at neutral position of pedal when enabled and added with the function of conducting alternate operation by depressing the back part of pedal

(to be used only with CP-18)

Setting range

0 to 9

(Stitches)

0 to 19

(Stitches)

0 to 3

150 to 3,000

(sti/min)

0 to 2

0/1

Indication of function setting

1 1

2 0

3 0

4 5

5 0

6 1

8 6 0 0

9 0

1 0 0

1 1 1

1 2o P T _

1 3 0

1 4 1

1 5 0

2 1 0

Ref. page

* Do not change the set values with asterisk (

) mark as they are functions for maintenance. If the standard set value set at the time of delivery is changed, it is in danger of causing the machine to be broken or the performance to be deteriorated. If it is necessary to change the set value, please purchase the Engineer’s Manual and follow the instructions.

– 27 –

– 28 –

22 Needle up/down

25 Thread trimming

29 Setting of one-

30 Function of

32 Effective

33 Thread trimming

35 Number of

36 Number of

37 Number of

38 One-shot speed One-shot speed (The max. value depends on the number of ro-

39 Pedal stroke

40 Low speed

41 Starting position

42 Starting position

Item Description

correction switch changeover function

operation after turning the handwheel by han

touch type reverse feed solenoid pull-in time

reverse feed stitching on the way

Number of stitches of reverse feed stitching on the way

condition of reverse feed stitching on the way when the sewing machine is stopping.

function by reverse feed stitching on the way

rotation at a low speed

rotation of thread trimming

rotation of softstart

at the start of rotation

section of pedal

of lifting presser foot by pedal

of lowering presser foot

Pedal stroke 2 for starting thread trimming

Pedal stroke for reaching the

maximum number

of rotation

Compensation of

neutral point of the pedal

Auto-lifter selecting function

Pedal stroke 1 for starting thread trimming

Lowering time of presser foot

Function of the needle up/down correction switch is changed over.

0 : Needle up/down compensation 1 : One stitch compensation

Thread trimming operation after moving the needle away from its upper or lower position by turning the handwheel by hand is

specied.

0 : Thread trimming operation is carried out after turning the

handwheel by hand

1 : Thread trimming operation is not carried out after turning

the handwheel by hand

This function sets the suction time of initial motion of back-tack solenoid.

50 ms to 500 ms

Function of reverse feed stitching on the way

0 : Normal one-touch type reverse feed stitching function 1 : Function of reverse feed stitching on the way is operative.

Number of stitches of reverse feed stitching on the way.

Effective condition of reverse feed stitching on the way

0 : Function is not operative when the sewing machine stops. 1 : Function is operative when the sewing machine stops.

Thread trimming function by reverse feed stitching on the way

0 : Automatic thread trimming function after completion of

reverse feed stitching on the way is not operative.

1 : Automatic thread trimming after completion of reverse

feed stitching on the way is performed.

Lowest speed by pedal (The MAX value differs by machine head.)

Thread trimming speed (The MAX value differs by machine head.)

Sewing speed at the start of sewing (soft-start) (The MAX value differs by machine head.)

tation of the sewing machine head.)

Position where the sewing machine starts rotating from pedal neutral position (Pedal stroke)

Position where the sewing machine starts accelerating from pedal neutral position (Pedal stroke)

Position where the cloth presser starts lifting from pedal neutral position (Pedal stroke)

Starting position of lowering presser foot Stroke from the neutral position

Position 2 where the thread trimming starts from pedal neutral position (When the function of lifting presser foot by pedal is provided.) (Pedal stroke)

(Effective only when Item No. 50 is set at 1.)

Position where the sewing machine reaches its highest sewing speed from pedal neutral position (Pedal stroke) 10 to 150

Compensation value of the pedal sensor

Limitation time of waiting for lifting solenoid type auto-lifter device

Position where thread trimming starts from pedal neutral position (Standard pedal) (Pedal stroke)

(Effective only when Item No. 50 is set at 0.)

Loweri ng time of pre sser fo ot after the pedal has been depressed. (Start of rotation of the sewing machine is delayed during this time.)

Setting range

0/1

50 to 500

(ms)

0/1

0 to 19

(Stitches)

0/1

150 to MAX

(sti/min)

100 to MAX

(sti/min)

100 to MAX

(sti/min)

150 to MAX

(sti/min)

10 to 50

(0.1 mm)

10 to 100

(0.1 mm)

– 60 to –10

(0.1mm)

8 to 50

(0.1 mm)

– 60 to –10

(0.1 mm)

–15 to 15

10 to 600

(sec)

– 60 to – 10

(0.1 mm)

0 to 500

(ms)

Indication of function setting



2 2



2 5



2 9

3 0

3 1

3 2

3 3

3 5

3 6

3 7



2 5 0

1 7 0

3 81 5 0 0



3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 7

4 8

4 9



3 0

6 0

– 2 1

1 0

– 5 1

1 5 0

6 0

– 3 5

1 4 0

Ref. page

* Do not change the set values with asterisk (*) mark as they are functions for maintenance. If the standard set value set at the

time of delivery is changed, it is in danger of causing the machine to be broken or the performance to be deteriorated.

If it is necessary to change the set value, please purchase the Engineer’s Manual and follow the instructions.

51 Compensation of

52 Compensation of

53 Compensation

Item Description

Pedal

specication

solenoid-on timing of reverse feed stitching at the start of sewing

solenoid-off timing of reverse feed stitching at the start of sewing

of solenoid-off timing of reverse feed stitching at the end of sewing

Foot lift after thread trimming

Reverse revolution to lift the needle after thread trimming

Needle bar home position retaining function

Function of Auto/ Manual changeover of reverse feed stitching at the start of sewing

Function of stop immediately after reverse feed stitching at the start of sewing

Needle bar home position retaining time

Change-

over speed of condensation

stitch or EBT (end

back tack) Function of soft-

down of presser foot

Double reverse

feed stitching function

Sewing machine startup selecting function

Retry function

With/without

thread trimmer for MF

Type of pedal sensor is selected.

0 : KFL 1 : PFL

Refer to

“III-10.Selectionofthepedalspecications”p.47.

Compensation of starting the solenoid for reverse feed stitching

when reverse feed stitching at the start of sewing is performed.

Compensation of releasing the solenoid for reverse feed stitching when reverse feed stitching at the start of sewing is performed.

Compensation of releasing the solenoid for reverse feed stitching when reverse feed stitching at the end of sewing is performed.

Function of lifting presser foot at the time of (after) thread trimming

0 : Not provided with the function of automatic lifting of work-

clamp after thread trimming

1 : Provided with the function of lifting presser foot automati-

cally after thread trimming

Function of reverse revolution to lift the needle at the time of (after) thread trimming

0 : Not provided with the function of reverse revolution to lift

the needle after thread trimming

1 : Provided with the function of reverse revolution to lift the

needle after thread trimming

Needle bar home position retaining function

0 : Needle bar home position retaining function is disabled 1 : Needle bar home position retaining function is enabled

(holding force is weak.)

2 : Needle bar home position retaining function is enabled

(holding force is medium.)

3 : Needle bar home position retaining function is enabled

(holding force is strong.)

This function ca n specify the sew ing speed of reverse feed stitching at the start of sewing.

0 : The speed will depend on the manual operation by pedal, etc. 1 :

The speed will depend on the specied reverse feed stitching speed (No. 8).

Function at the time of completion of reverse feed stitching at the start of sewing

0 : Not provided with the function of temporary stop of the

sewing machine at the time of completion of reverse feed stitching at the start of sewing

1 : Provided with the function of temporary stop of the sew-

ing machine at the time of completion of reverse feed stitching at the start of sewing.

Sets the period of time in which the needle bar is retained at its home position after the sewing machine has stopped.

0 : The function is disabled (the needle bar home position

retaining function is enabled at all times)

100 - 3000 ms

Initial speed when starting condensation stitch or EBT

Presser foot is slowly lowered.

0 : Presser foot is rapidly lowered. 1 : Presser foot is slowly lowered.

Effective/ineffective of double reverse feed stitching is changed over. (to be used only with CP-18)

0 : Ineffective

1 : Effective

Current limit at the startup of sewing machine is specied.

0 : Normal (Current limit is applied during startup) 1 : Rapid (Current limit is not applied during startup)

This function is used when needle cannot pierce materials .

0 : Retry function is not provided. 1 - 10 : Retry function is provided.

1: Needle-bar returning force before operating the retry function: 1 (small) - 10 (large)

With/without thread trimmer for MF is selected.

0 : Not provided with the tread trimmer 1 : Provided with the thread trimmer

Setting range

0/1

– 36 to 36

(10°)

– 36 to 36

(10°)

– 36 to 36

(10°)

0/1

0 to 3

0/1

0 : Disabled

100 to 3000

(ms)

0 to 250 (sti/min)

0/1

0 to 10

0/1

Indication of function setting

5 0 1

5 1 1 1

5 2 1 3

5 3 4

5 5 1

5 6 1

5 8 0

5 9 1

6 0 0

6 1 0

6 4 5 0

7 0 0

7 1 1

7 2 1

7 3 1

7 4 0

Ref. page

* Do not change the set values with asterisk (*) mark as they are functions for maintenance. If the standard set value set at the

time of delivery is changed, it is in danger of causing the machine to be broken or the performance to be deteriorated. If it is necessary to change the set value, please purchase the Engineer’s Manual and follow the instructions.

– 29 –

– 30 –

Item Description

One-shot function

Initial motion suction time of presser foot lifting solenoid

Function of pedal curve selection

One-shot operation up to the material end is specied. (to be used only with CP-18)

0 : One-shot operation is not performed. 1 : One-shot operation is performed.

Suction motion time of presser foot lifting solenoid

Pedal curve is selected. (Improving pedal inching operation)

Number of rotations

Setting range

0/1

50 to 500

(ms)

Pedal stroke

0/1/2

Indication of function setting

7 6 0

8 4 2 5 0

8 7 0

Ref. page

Initial sewing-

machine travel function

Function of prohibiting

compensation operation after turning handwheel by hand

Function of

reducing speed of reverse feed stitching at the start of sewing

Function added to

needle up/down compensating switch

Continuous +

One-shot nonstop function

Head selection

function

Max. number of

rotation setting

Needle cooler

103

output OFF delay time

LED lamp

109

dimmer setting

Main shaft

120

reference angle compensation

Up position

121

starting angle compensation

DOWN position

122

starting angle compensation

Setting of

124

energy-saving function during standby

Alternate

144

up/down output cancelling stitch number setting

Alternate

146

up/down output selection after thread trimming

The function for automatically moving the sewing machine to a

specied position immediately after turning the power ON.

0 : The function is disabled 1 : Sewing machine is initially stopped with its needle up 2 : Sewing machine is initially rotated in the reverse direction

and stopped with its needle up

It is effective in combination with the machine head provided with tension release function.

0 : Tension release function is ineffective. 1 : Tension release function is effective.

Function to reduce speed at the time of completion of reverse feed stitching at the start of sewing.

0 : Speed is not reduced. 1 : Speed is reduced.

Operation of needle up/down compensating switch is changed after turning ON the power or thread trimming.

0 : Normal (needle up/down compensating stitching only) 1 :

One stitch compensating stitching is performed only when aforementioned changeover is made. (Upper stop

stop) 2 : Needle-down function operates after thread trimming. 3 : Function of needle-down with operation of 2 plus presser

lowering operation and needle-up with thread trimming

operation is added.

The function that does not stop the sewing machine by combining continuous stitching with one-shot stitching using the program sewing function which is available in the IP operation panel.

0 : Normal (The sewing machine stops when a step is com-

pleted.) 1 : The sewing machine does not stop when a step is com-

pleted and proceeds to next step.

Machine head to be used is selected.

(When the machine head is changed, each setting item is changed

to the initial value of the machine head.)

Max. number of rotation of the sewing machine head can be set.

(The MAX value differs by machine head.)

Delay time from the stop of sewing machine to the output OFF is specied using the needle cooler output function.

Changes the output voltage of the machine head LED (5 V out-

put in the case 100 % is set)

Main shaft reference angle is compensated.

Angle to detect UP position starting is compensated.

Angle to detect DOWN position starting is compensated.

Setting to reduce the power consumption while the sewing machine is in standby state

0 : Energy-saving mode is ineffective 1 : Energy-saving mode is effective

Sets the number of stitches to be sewn before the alternate up/ down output is automatically cancelled

0 : Disabled

1 - 30 stitches

Selects the status of the alternate up/down output to be forcibly output after thread trimming

0 : Output status is remained 1 : OFF is output 2 : ON is output

upper

→

0 to 2

0/1

0 to 3

0/1

150 to MAX

(sti/min)

100 to

2000 (ms)

0 to 100

(%)

–60 to 60

(°)

–15 to 15

(°)

–15 to 15

(°)

0/1

0 to 30to 30

(Stitches)

0 to 2to 2

9 0 0

9 1 1

9 2 0

9 3 0

9 4 0

9 5L U 5 1

9 6 3 0 0 0

1 0 3 5 0 0

1 0 9 1 0 0

1 2 0 0

1 2 1 0

1 2 2 0

1 2 4 0

1 4 4 0

1 4 6 0

* Do not change the set values with asterisk (*) mark as they are functions for maintenance. If the standard set value set at the

Alternate

147

up/down initial output

2-pitch (2-stitch

148

length) output during reverse feed stitching at beginning/end of sewing

2-pitch inverted

149

output during alternate up/ down output

2-pitch initial

150

output

Pause and

151

stitch alignment function

Condensation

154

stitching function for beginning/end of sewing

Setting of the

155

position of carrying out automatic presser foot lifting at neutral position of pedal

Needle thread

156

grasping function

Condensation

158

stitching function during thread trimming

Alternate

163

up/down speed limitation enable

Standing

164

operation pedal input highspeed switch function

With/without

167

bobbin thread remaining amount detection

Bobbin thread

168

remaining amount detecting function

Thread tension

174

changeover function

Item Description

Sets the status of the alternate up/down output upon turning the power on to either ON or OFF

0: The previous power-off state is restored 1: OFF is output 2: ON is output

Carries out 2-pitch output during reverse feed stitching at the

beginning and end of sewing

0 : The function is in the OFF state 1 : The function is in the ON state

Sets the inverted output of 2-pitch output is carried out or not in synchronism with alternate up/down output

0 : The function is in the OFF state 1 : The function is in the ON state

Selects the status of the 2-pitch output upon turning the power on between ON and OFF

0 : The previous power-off state is restored 1 : OFF is output 2 : ON is output

Temporarily stops at every corner of the sewing pattern at the beginning and end of sewing and during overlapped stitching

0 : The function is in the OFF state 1 : The function is in the ON state

Enabled when the SC-922 is used in combination with the machine head provided with condensation stitching function for thread trimming leaving shorter thread on the material The sewing machine performs condensation stitching at the beginning and end of sewing (Condensation stitching is performed instead of automatic reverse feed stitching.)

0 : The function is in the OFF state 1 : The function is in the ON state

Automatic presser foot lifting at neutral position of pedal is carried out only when the sewing machine stops with its needle down.

0 : The function of automatic presser foot lifting at neutral po-

sition of pedal is enabled at all times 1 : The automatic presser foot lifting at neutral position of

pedal is only enabled when the sewing machine stops

with its needle down

(Disabled when No. 93 Needle up/down correction switch adding function setting is "2.")

Enabled when the SC-922 is used in combination with the machine head provided with the needle thread grasping function Selects the status of the needle thread grasping function

0 : ON/OFF with the operation enabling switch

1 : Disables the needle thread grasping function

2 : Forcibly enables the needle thread grasping function

Enabled when the SC-922 is used in combination with the machine head provided with condensation stitch function for thread trimming leaving shorter thread on the material Selects whether or not the condensation stitch for thread trimming leaving shorter thread on the material is output

0 : The function is in the OFF state 1 : The function is in the ON state

Limits the maximum sewing speed by means of the alternate

up/down amount

Refer to the Engineer's Manual for details.

Runs the sewing machine at a high speed whenever the stand-

ing operation pedal input exists

0 : The function is in the OFF state 1 : The function is in the ON state

Bobbin thread remaining amount detecting device is used. However, the bobbin thread counter operates normally regardless of the setting of the bobbin thread remaining amount detection.

0 : The function is in the OFF state 1 : The function is in the ON state

Sets the function of the bobbin thread remaining amount detecting device Carry out setting referring to the Instruction Manual for the bobbin thread remaining amount detecting device.

Tension release function on one side is turned ON/OFF in conjunction with other output.

0 : Disabled

1 : Turned OFF when alternate up/down output is turned ON,

and turned ON when alternate up/down output is turned

OFF 2 : Turned OFF upon alternate up/down output, and turned

ON upon thread trimming

Setting range

0 to 2to 2

0/1

0 to 2to 2

0/1

0 to 2to 2

0/1

0 to 2to 2

0 to 2to 22

Indication of function setting

1 4 7 0

1 4 8 0

1 4 9 0

1 5 0 0

1 5 1 0

1 5 4 0

1 5 5 0

1 5 6 0

1 5 8 0

1 6 3 0

1 6 4 0

1 6 7 1

1 6 8 0

1 7 4 0

Ref. page

* Do not change the set values with asterisk (

– 31 –

– 32 –

178 Output of

179 Time limit for

185

194 Presser lifter

235 Optical sensor

236

237 Number of

238 Number of

239

242 Pedal

247

251

252 Correction

253 Correction

254 Correction

Item Description

alternating vertical movement of walking foot and presser foot during reverse feed stitching at the beginning of sewing

needle bar home position retaining

Tension release ON retaining function

and thread release interlocking function

function

Optical sensor

lter function

stitches for the optical sensor

lter

stitches for stopping the sewing machine after optical sensor input

Number of times of optical sensor detection

depressing speed limiting function

Optical sensor thread-trimming prohibiting function

Optical sensor input logic changeover

of reverse stitching ON at start (when the number of stitches is set to one)

of reverse stitching OFF at start (when the number of stitches is set to one)

of reverse stitching OFF at end (when the number of stitches is set to one)

ON signal for the alternating vertical movement of walking foot and presser foot during reverse feed stitching at the beginning of sewing is output.

Length of time during which the needle bar is retained at its home position (No limit when 0 is set)

Length of time during which the tension release control is retained

This function actuates the thread releasing mechanism simultaneously with turning ON/OFF of the presser lifter. This function can be used for the machine head on which the presser lifter and the thread releasing mechanism do not work together.

Uses the optical sensor function

Sets enable/disable of the optical sensor lter function (used in

combination with No. 237)

Sets the number of stitches for ltering the optical sensor input

Sets the number of stitches to be sewn from the optical sensor input to the stop of the sewing machine

The sewing machine stops every time the optical sensor input is turned ON and carries out automatic thread trimming when the set number is reached.

0 : The function is disabled.

1 : Fixed at the one-shot speed

2 : Limited to the one-shot speed

3 : When the optical sensor is enabled, the sewing machine

runs under the aut omatic mode upon depress on the pedal.

0 : Thread trimming is enabled 1 : Thread trimming is prohibited

Input logic of the optical sensor

0 : OR input

1 : AND input

The correction angle of the reverse stitching solenoid activation, when the reverse stitching is carried out at the beginning of sewing, is set. This angle is used in the case A process is set to one stitch.

The correction angle of the reverse stitching solenoid release, when the reverse stitching is carried out at the beginning of sewing, is set. This angle is used in the case B process is set to one stitch.

The correction angle of the reverse stitching solenoid release, when the reverse stitching is carried out at the end of sewing, is set.

This angle is used in the case D process is set to one stitch.

Setting range

0/1

0 to 10

(min)

1 to 10

(min)

0/1

0 to 99

(Stitches)

0 to 99

(Stitches)

1 to 15 (times)

0 to 3

0/1

0 to 36

(10°)

0 to 36

(10°)

0 to 36

(10°)

Indication of function setting

1 7 8 0

1 7 9 0

1 8 5 3

1 9 4 0

2 3 5 0

2 3 6 0

2 3 7 0

2 3 8 7

2 3 9 1

2 4 2 0

2 4 7 0

2 5 1 0

2 5 2 2 5

2 5 3 2 5

2 5 4 2 5

Ref. page

* Do not change the set values with asterisk (

8. Detailed explanation of selection of functions

Selection of the soft-start function (Function setting No. 1 and 37)

The needle thread may fail to interlace with the bobbin thread at the start of sewing when the stitching pitch (stitch length) is small or a thick needle is used. To solve such problem, this function (called “soft-start”) is used to limit the sewing speed, thereby assuring successful formation of the starting stitches.

1 1

The sewing speed limited by the soft-start function can be changed. (Function setting No. 37)

3 7 71 0

Material edge sensor function (function setting Nos. 2 - 4, 76)

This function is enabled when the material edge sensor is installed on the sewing machine. Refer to

(Caution) This function is rendered effective only with the CP-18.

Flicker reducing function (Function setting No. 5)

"III-18. How to connect the material edge sensor" p.54

The function reduces ickering of the hand lamp at the start of sewing.

5 0

(Caution)Whenthe icker reducing functionisset at the"Flickerreducing function is effective,"the

startup speed of the sewing machine decreases.

0 : The function is not selected. 1 to 9 : The number of stitches to be sewn under the soft-start mode.

Data setting range

100 to MAX sti/min < 10 sti/min >

(The MAX value varies with the machine head.)

for details.

0 : Flicker reducing function is ineffective

1 : Flicker reducing function is effective

Bobbin thread counting function (Function setting No. 6)

When the control panel is used, the function subtracts from the predetermined value and indicates the used

amount of bobbin thread. For the details, refer to the instruction manual for the control panel.

6 1

0 : Bobbin thread counting function is not operative.

1 : Bobbin thread counting function is operative.

(Caution) If “0” is set, the LCD indication on the control panel will go out and the bobbin thread count-

ing function will be invalid.

Thread trimming prohibiting function (Function setting No. 9)

This function turns OFF thread trimming solenoid output and wiper solenoid output when thread trimming is

actuated.

(Caution) This function is rendered effective only with the CP-18.

By this function, separate sewing material can be spliced and sewn without trimming thread.

9 0

0 : off Thread trimming is operative. (thread can be trimmed). 1 : on Thread trimming is inoperative. (thread can not be trimmed).

Setting of the needle bar stop position when the sewing machine stops (Function setting No. 10)

The position of the needle bar when the pedal is in its neutral position is specied.

1 0 0

0 : Down The needle bar stops in the lowest position of its stroke.

1 : Up The needle bar stops in the highest position of its stroke.

(Caution) If the stop position of the needle bar is set to the highest position, the thread trimming action

will be taken after the needle bar comes down once to the lowest position.

Panel operating sound (Function setting No. 11)

Whether the panel operation generates sound or not can be selected.

1 1 1

0 : off Operation conrmation sound is not generated 1 : on Operation conrmation sound is generated.

– 33 –

– 34 –

Selection of the optional input/output function (Function setting No. 12)

1 2 TPo _

543

Select function setting No. 12 with the operating procedure of function set-

ting procedures 1) through 3).

TP _ nE_ do

Select the items of "End", "in" and "oUT" with keys 5 and 6.

_ni _

TUo _

0i 1 ** *

3i 2

0o 1 ** *

3o 2

[When "in" is selected]

The input function setting connector display number is displayed on indicator A. Specify the display number with key the displayed number by means of key played alternately on indicator B. In the case "- - - -" is displayed, the function code and the abbreviation are automatically determined according to the selected machine head. (Refer

to the appendix for the relation between display numbers and connector pins assignment.)

. Specify the connector pin function corresponding to

. Function code and abbreviation are dis-

[When "oUT" is selected]

The output function setting connector display number is displayed on indicator A. Specify the display number with key the displayed number by means of key played alternately on indicator B. In the case "- - - -" is displayed, the function code and the abbreviation are automatically determined according to the selected machine head. (Refer

to the appendix for the relation between display numbers and connector pins assignment.)

. Specify the connector pin function corresponding to

. Function code and abbreviation are dis-

* Example) Setting the thread trimming function for the display No. i01 (CN44-4) of the input function setting

connector.

2 TPo _

1. Select function setting No. 12 with the operating procedure of function

setting procedures 1) through 3).

TPo _

_ni _

2. Select the item of "in" with keys

and 6.

0i 1 on P

0i 1 ST W

Lighting alternately

L 4

0i 1

L 4

H 4

0i 2 on P

TPo _

i n

nE d

3. Select i01 with key

4. Select the thread trimming function, "TSW" with keys

and 6.

5. Determine the thread trimming function, "TSW" with key

6. Set ACTIVE of the signal with keys

and 6.

Set the display to "L" when the signal is "Low" and performing thread

trimming, and set the display to "H" when the signal is "High" and per-

forming thread trimming.

7. Determine the aforementioned function with key

8. Finish the optional input with key

Select the item of "End" with keys 5 and 6 to return to the function setting mode.

Input function list

Function code

0 noP No function (Standard setting)

1 HS

2 bHS Back compensating stitching

3 EbT Function of canceling once reverse feed

4 TSW Thread trimming function This function is actuated as the thread trimming switch.

5 FL Presser foot lifting function This function is actuated as the foot lifter switch.

6 oHS One stitch compensating stitching Every time the switch is pressed, one stitch stitching operation is executed. 7 SEbT

8 PnFL

9 Ed Material edge sensor input

10 LinH Function of prohibiting depressing front

11 TinH Function of prohibiting thread trimming

12 LSSW Low speed command input This function works as low speed switch for standing sewing machine. 13 HSSW High speed command input This function works as high speed switch for standing sewing machine. 14 USW Needle lifting function 15 bT Reverse feed stitching switch input Reverse feed stitching is output as long as the switch is held pressed. 16 SoFT Soft start switch input The speed of stitch is limited to the predetermined soft-start speed as long

17 oSSW One-shot speed command switch input This function works as one-shot speed command as long as the switch is

18 bKoS Backward one-shot speed command

19 SFSW Safety switch input Rotation is prohibited. 20 MES Thread trimming safety switch input It operates as an input signal of the thread trimmer safety switch. 21 AUbT Automatic reverse feed stitching cancella-

22 CUnT 23 rSW Reverse-rotation needle-up function When the switch is pressed while the sewing machine is at rest with its

24 vErT

25 vSW

27 2PSW 2-pitch momentary switch input 2-pitch is output as long as the switch is held pressed

28 bbCG Bobbin replacement switch input Startup of the sewing machine is disabled when the switch is turned ON

29 CGUd Center guide switch input Center guide output is inverted every time the switch is pressed. 30 TCSW 31 ALFL Presser lifter alternate switch input Presser lifter output is inverted every time the switch is pressed. 32 CAbT S/EBT 1-time cancellation input Reverse feed stitching at the beginning or end of sewing, to be performed

33 SToP Stop switch input The sewing machine is stopped and the operation is prohibited as long as

34 bCGP Bobbin replacement P-switch input When the switch is turned ON for the rst time, the sewing machine stops

35 Tiin Tsw command prohibition input Thread trimming command is prohibited. 36 USTP Lsw command prohibition/needle-up stop

37 Abin Reverse-feed sewing prohibiting function Prohibits reverse-feed sewing at the beginning/end of sewing as long as

38 FSTP Forced stop switch input Immediately brings the sewing machine into the forced stop state and

39 CUSr Custom-output reset input Clears custom outputs 1 to 3 40 LGTS 41 CTrS Counter reset Fullls the same function as the counter reset switch on the operation

42 rbob General-purpose remaining-amount de-

43 TL2

44 ALTC Thread grasping alternate input Changes over enable/disable of the thread grasping function every time

45 TrMd Thread trimming prohibition input Every time the switch is pressed, the thread trimming prohibition status is

46 bTP

47 FLTL Presser lifter and thread release interlock

Abbreviation Function item Remarks

Needle up / down compensating stitching

stitching at the end of sewing

Function of cancel of reverse feed stitching at start/end Presser lifting function when pedal is neutral

part of pedal

output

switch input

tion/addition switch Sewing counter input

Alternate up/down amount conversion panel switch input Alternate up/down amount conversion knee switch input

2PiT 2-pitch alternate input 2-pitch output is inverted every time the switch is pressed

Thread grasping switch input Thread grasping function is enabled as long as the switch is held pressed.

input

Optical sensor input Operates as the input signal of the optical sensor

tection input Tension changeover switch input Changes over the thread release state on one side every time the switch

Fastening stitch alignment changeover input

changeover input

Every time the switch is pressed, normal feed stitching by half stitch is

performed. (Same operation as that of up / down compensating stitching switch on the panel.) Reverse feed stitching is performed at low speed while the switch is held pressing. (It is effective only when a constant-dimension sewing is selected.) By depressing the back part of the pedal after pressing the switch, operation of reverse feed stitching is canceled once.

By operating the optional switch, ineffective/effective can be alternately changed over.

Every time the switch is pressed, the function whether automatically lifting

the presser foot when the pedal is neutral or not can be selected. This function works as the input signal of material edge sensor. Rotation by pedal is prohibited.

Output of thread trimming is prohibited.

UP stop motion is performed when switch is pressed during DOWN stop.

as the switch is held pressed.

pressed. Reverse feed stitching is performed in accordance with the one-shot speed command as long as the switch is held pressed.

Every time the switch is pressed, reverse feed stitching at sewing start or

reverse feed stitching at sewing end is cancelled or added.

Every time the switch is pressed, the sewing counter value is increased.

needle up, the machine rotates in reverse direction and brakes to stop at

the specied angle. When the switch is pressed while the sewing machine

is at rest with its needle down, the machine rotates in normal direction and

brakes to stop at the specied angle.

Alternate up/down conversion output is inverted every time the switch is pressed. Alternate up/down conversion is output as long as the switch is held pressed

for the rst time. (Bobbin replacement) The presser foot is lowered and the

normal operation is restored when the switch is turned ON for the second time.

after a press on the switch, is cancelled once.

the switch is held pressed.

with its needle up, then presser foot goes up and the start-up of the sewing machine is disabled. (Bobbin replacement) The presser foot is lowered and the normal operation is restored when the switch is turned ON for the second time.

Sewing by means of the pedal switch is prohibited. The sewing machine stops with its needle up during sewing.

the switch is held pressed

prohibits from performing sewing when the switch is pressed

panel

Works as the input signal of the bobbin-thread remaining amount detection

sensor

is pressed

the switch is pressed

changed over between ON and OFF.

Changes over the status of the fastening stitch alignment between ON and OFF

(Same as the enable/disable changeover of function setting No. 151)

Changes over the status of the presser lifter and thread release interlock

function between ON and OFF (Same as the enable/disable changeover of function setting No. 194)

– 35 –

– 36 –

Output function list

Function code

0 noP 1 TrM 2 WiP 3 TL 4 FL 5 bT 6 EbT EBT cancel monitor output State of one time cancel of reverse feed stitching at end

7 SEbT Reverse feed stitching at start/end cancel

8 AUbT

9 SSTA

10 CooL

11 bUZ

12 LSWo 13 vErT Alternate up/down amount conversion

14 2PiT 15 bCGo

16 TC

17 CAbT

18 SToP 19 AEbo

20 UdET 21 ddET 22 UPWo

23 HAWo

24 TSWo

25 CUS1 Custom output 1 output Refer to the Engineer's Manual for details.

26 CUS2 Custom output 2 output Refer to the Engineer's Manual for details.

27 CUS3 Custom output 3 output Refer to the Engineer's Manual for details.

28 THLD Thread clamp output

29 TL2 Tension increasing state monitor output Monitor output of the OFF state of the thread release

30 TrMd Thread trimming prohibition status

31 bTP Fastening stitch alignment status monitor

32 FLTL Presser lifter and thread release interlock

33 CGUd Center guide output Outputs the center guide

34 CGEM Center guide control status monitor

Abbreviation

Function item Remarks

No function (Standard setting) Thread trimming output Output of thread trimming signal Thread wiper output Output of thread wiper signal Thread release output Presser lifter output Output of presser lifting signal Reverse feed stitching output Output of reverse feed stitching signal

monitor output Sewing start/end cancell ation/ad dition monitor output Sewing machine stop state output Sewing machine stop state is output.

Needle cooler output Output for needle cooler

Buzzer output

Revolution command output Revolution demanding command state is output.

(monitor) output

2-pitch output 2-pitch signal is output. Bobbin replacement monitor output Sewing machine start-up prohibition state during bobbin

Thread grasping enabled state monitor output

S/EBT 1-time cancellation monitor output

Stop state monitor output Sewing machine operation prohibition state is output. Thread remaining amount detecting

device air-blow output Upper position output Output of needle-up position state Lower position output Output of needle-down position state Upper position travel state output Monitor output while the needle goes up to its upper

Needle up/down correction operation output

Tsw command monitor output Thread trimming command status is output.

monitor output

output

status monitor output

output

Output of thread release signal

function is output. State of cancel of reverse feed stitching at start/end is output. State of cancel or addition of automatic reverse feed stitching is output.

It is output when the bobbin counter set value has been exceeded, an error has occurred or the bobbin thread remaining amount is detected.

Alternate up/down amount conversion signal is output.

replacement is output. Thread grasping enabled state is output.

One-time cancellation state of the reverse feed stitching at the beginning or end of sewing is output.

Air blow output when the thread remaining amount detecting device is used.

position. Monitor output while the needle up/down correction

operation is being carried out.

Output of the thread clamp at the beginning of sewing which is used in combination with the optical sensor

function

Monitor output of the thread trimming prohibition status

Monitor output of the fastening stitch alignment status

Monitor output of the presser lifter and thread release interlock status

Monitor output of the center guide control status

Input function setting connectors Output function setting connector

Con-

nector

No.

CN44

CN58

CN51

CN39

CN48

CN36

Pin No.

Display

No.

5 i02 Machine head switch 2 input

6 i03

7 i04

8 i05 Machine head switch 5 input

9 i06

10 i07 Machine head switch 7 input

11 i08 Machine head switch 8 input

16 i10

17 i11 Option 3 input

18 i12 Option 4 input

19 i13 Option 5 input

20 i14 Option 6 input

21 i15

22 i16

5 i18 Option 10 input

6 i19 Option 11 input

7 i20

8 i21 Option 13 input

9 i22 Option 14 input

10 i23 Option 15 input

11 i24 Option 16 input

11 i26

5 i32

i01 Machine head switch 1 input

i09 Option 1 input

i17 Option 9 input

i25

i27

i28

i29 SFSW (safety switch input)

i30 noP (no function is assigned)

i31 FL (presser lifter switch input)

Initial value of function set-

ting

Machine head switch 3 input

Machine head switch 4 input

Machine head switch 6 input

Option 2 input

Option 7 input

Option 8 input

Option 12 input

TSW

(thread trimming switch input)

LSSW (low speed switch)

HSSW (high speed switch)

FL (presser lifter switch input)

bT (reverse feed stitching

switch input)

Con-

nector

No.

CN44

CN59

CN51

No.

Display

No.

15 o01 Machine head LED 1 output

16 o02 Machine head LED 2 output

17 o03 Machine head LED 3 output

18 o04 Machine head LED 4 output

19 o05 Machine head LED 5 output

20 o06 Machine head LED 6 output

21 o07 Machine head LED 7 output

22 o08 Machine head LED 8 output

11 o09

12 o10

13 o11 Option 3 output

14 o12 Option 4 output

15 o13 Option 5 output

16 o14 Option 6 output

17 o15

18 o16

19 o17 Option 9 output

20 o18 Option 10 output

21 o19 Option 11 output

22 o20

23 o21 Option 13 output

24 o22 Option 14 output

25 o23 Option 15 output

26 o24 Option 16 output

15 o25

16 o26 Option 18 output

17 o27 Option 19 output

18 o28 Option 20 output

19 o29

20 o30 Option 22 output

21 o31 Option 23 output

22 o32 Option 24 output

Initial value of function set-

Option 1 output

Option 2 output

Option 7 output

Option 8 output

Option 12 output

Option 17 output

Option 21 output

ting

– 37 –

– 38 –

Sewing counting function (Function setting No. 14)

The function counts up every time thread trimming is completed and counts the number of completion of the sewing process.

0 : off Sewing counting function is inoperative.

1 4 1

1 : on Sewing counting function is operative. (Every time thread trimming

is performed)

2 : on External sewing counter switch input.

(Caution) The sewing counter can only be operative when the CP-180 is used with the sewing machine.

The counter indication changes as shown below according to the combination of setting No. 6 and setting

No. 14.

Setting No. 6 Setting No. 14 Counter

1 1 Bobbin counter 1 0 Bobbin counter 0 1 Sewing counter (only with CP-180) 0 0 Counter function is ineffective.

Neutral automatic presser lifting function (with AK device only) (Function setting No. 21 and No.155)

This function can automatically lift the presser foot when the pedal is in the neutral position. The automatic lifting time depends on the No. 47 Automatic presser foot lifter retaining time. In the case the presser foot automatically comes down, the presser foot automatically goes up by bringing it to the neutral position after it has moved away from that position. (Solenoid type only)

(Caution) This function is disabled when No. 93 Needle up/down switch additional function setting is "2."

Function of automatic presser foot lifting at neutral position of pedal (function setting No. 21)

0 : Not provided with the function of automatic presser foot lifting at neutral

2 1 0

position of pedal

1 : Provided with selectable function of automatic presser foot lifting at neu-

tral position of pedal

2 : Provided with the function of automatic presser foot lifting at neutral po-

sition of pedal when enabled and added with the function of conducting

alternate operation by depressing the back part of pedal

(Caution) The alternate function is carried out regardless of the set-

ting of No. 155.

Setting of the position of carrying out automatic presser foot lifting at neutral position of pedal (function set-

ting No.155)

0 : The function of automatic presser foot lifting at neutral position of pedal

51 5 0

is enabled at all times

1 : The automatic presser foot lifting at neutral position of pedal is only

enabled when the sewing machine stops with its needle down

Needle up/down switch function changeover function (Function setting No. 22)

The needle up/down switch function can be changed over between the needle up/down compensation and one stitch compensation.

0 : Needle up / down compensating stitching

2 2 0

1 : One stitch compensating stitching

Setting of the suction time of the back-tack solenoid (Function setting No. 29)

This function can change the suction time of the back-tack solenoid. It is effective to decrease the value when the heat is high.

(Caution) When the value is excessively decreased, failure of motion or defective pitch will follow.

Be careful when changing the value.

Setting range : 50 to 500 ms < 10 ms >

2 9 52 0

Function of reverse feed stitching on the way (Function setting Nos. 30 to 33)

Functions of the limit of number of stitches and thread trimming command can be added to the touch back switch on the sewing machine head.

Function setting No. 30 Function of reverse feed stitching on the way is selected.

3 0 0

0 : off Normal back-tack function 1 : on Function of reverse feed stitching on the way

Function setting No. 31 Number of stitches performing reverse feed stitching is set.

3 1 4

Setting range 0 to 19 stitches

Function setting No. 32 Effective condition of reverse feed stitching on the way

3 2 0

0 : off Inoperative when the sewing machine stops. (Reverse feed stitch-

ing on the way functions only when the sewing machine is running.)

1 : on Operative when the sewing machine stops.

(Reverse feed stitching on the way functions both when the sewing machine is running and stops.)

(Caution) Either condition is operative when the sewing machine is run-

ning.

Function setting No. 33

3 3 0

Thread trimming is performed when reverse feed stitching on the way is completed.

0 : off Without thread trimming 1 : on Thread trimming is executed.

Application

Function setting

No.30 No.32 No.33

0 0 or 1 0 or 1

1 0 0

1 1 0

1 0 1

1 1 1

Output function

It works as normal touch-back switch.

When operating touch-back switch at the time of depressing front part of the

pedal, reverse feed stitching as many as the number of stitches specied by the

function setting No. 31 can be performed.

When operating touch-back switch at the time of either stop of the sewing ma-

chine or depressing front part of the pedal, reverse feed stitching as many as the

number of stitches specied by the function setting No. 31 can be performed.

When operating touch-back switch at the time of depressing front part of the pedal,

automatic thread trimming is performed after reverse feed stitching as many as the

number of stitches specied by the function setting No. 31 has been performed.

When operating touch-back switch at the time of either stop of the sewing ma-

chine or depressing front part of the pedal, automatic thread trimming is per-

formed after reverse feed stitching as many as the number of stitches specied

by the function setting No. 31 has been performed.

Actions under each setting state

Used as the normal reverse feed stitching touch-back switch.

Used for reinforcing seam (press sewing) of the pleats. (It works only when the sewing machine is running.)

Used for reinforcing seam (press sewing) of the pleats.

(It works either when the sewing machine stops or when the sewing machine is running.)

Used as starting switch for reverse feed stitching at the sewing end.

(Used as the substitute for thread trimming by depressing back part of the pedal. It works only when the sewing machine is running. It is especially effective when the sewing machine is used as the standing-work machine.)

Used as starting switch for reverse feed stitching at the sewing end.

(Used as the substitute for thread trimming by depressing back part of the pedal. It works either when the sewing machine stops or when the sewing machine is running. It is especially effective when the sewing machine is used as the standing-work machine.)

Number of rotation of one-shot stitching (Function setting No. 38)

!4

This function can set, by the pedal operation of one time, the sewing speed of one-shot stitching when the sewing machine continues stitching until completing the number of stitches specied or detecting the material end.

3 8 051 0

Setting range : 150 to MAX sti/min < 50 sti/min >

(Caution) The max. number of rotation of one-shot stitching is limited by the model of the sewing ma-

chine head.

– 39 –

– 40 –

Holding time of lifting presser foot (Function setting No. 47)

!5

This function automatically lowers the presser foot when the time set with the setting No. 47 has passed after lifting the presser foot. When the pneumatic type presser foot lifter is selected, the holding time control of lifting presser foot is limitless regardless of the set value.

4 7 6 0

Compensation of timing of the solenoid for reverse feed stitching (Function setting No. 51 to 53,

!6

Setting range : 10 to 600 sec < 10 sec >

252 to 254)

When the normal and reverse feed stitches are not uniform under the automatic reverse feed stitching action, this function can change the ON / OFF timing of the solenoid for back tack and compensate the timing.

(Caution) 1. These functions are enabled when the function setting No. 151 Fastening stitch alignment

is set to OFF.

2. In the case the timing of the solenoid cannot be corrected with ease due to a large stitching

pitch, it is recommended to reduce the number of revolutions of reverse feed stitching (No. 8).

3. Also refer "III-11. Stitch alignment for the reverse stitching at the end of sewing (for heavy-

weight materials)" p.48 for the procedure for correcting the ON timing of the reverse stitch-

ing solenoid at the end of sewing.

Compensation of on-timing of solenoid for reverse feed stitching at the start of sewing (Function set-

ting No. 51, 252) On-timing of solenoid for reverse feed stitching at the start of sewing can be compensated by the unit of angle. No. 252 is used in the case the number of stitches of A process is set to one stitch.

5 1 1 1

5 2 2 5

Set value Compensation angle Number of stitches of compensation

–36 –360° –1 –18 –180° –0.5

0 0° 0 18 180° 0.5 36 360° 1

Compensation of off-timing of solenoid for reverse feed stitching at the start of sewing (Function set-

 Adjustingrange:–36to36<1/10˚>

 Adjustingrange:0to36<1/10˚>

– 360˚ – 180˚

180˚ 360˚

* Set the angle with

reference to the

needle entry point

of the previous

0˚

stitch.

ting No. 52, 253)

Off-timing of solenoid for reverse feed stitching at the start of sewing can be compensated by the unit of angle.

No. 253 is used in the case the number of stitches of B process is set to one stitch.

5 2 1 3

5 3 2 5

Set value Compensation angle Number of stitches of compensation

–36 –360° –1 –18 –180° –0.5

0 0° 0 18 180° 0.5 36 360° 1

Compensation of off-timing of solenoid for reverse feed stitching at the end of sewing (Function setting

 Adjustingrange:–36to36<1/10˚>

 Adjustingrange:0to36<1/10˚>

360˚

180˚

0˚ – 180˚ – 360˚

No. 53, 254) Off-timing of solenoid for reverse feed stitching at the start of sewing can be compensated by the unit of angle. No. 254 is used in the case the number of stitches of D process is set to one stitch.

5 3 4

 Adjustingrange:–36to36<1/10˚>

5 4 2 5

Set value Compensation angle Number of stitches of compensation

–36 –360° –1 –18 –180° –0.5

0 0° 0 18 180° 0.5 36 360° 1

 Adjustingrange:0to36<1/10˚>

360˚ 180˚

0˚ – 180˚ – 360˚

oot lift function after thread trimming (Function setting No. 55)

!7

This function can automatically lift the presser foot after thread trimming. This function is effective only

when it is used in combination with the AK device.

5 5 1

0 : off Function of automatically lifting the presser foot is not provided.

(Presser foot does not automatically go up after thread trimming.)

1 : on Function of automatically lifting the presser foot is provided.

(Presser foot automatically goes up after thread trimming.)

Reverse revolution to lift the needle after thread trimming (Function setting No. 56)

This function is used to make the sewing machine rotate in the reverse direction after thread trimming to lift the needle bar almost to highest position. Use this function when the needle appears under the presser foot and it is likely to make scratches on the sewing products of heavy-weight material or the like.

5 6 1

0 : off Function of making the sewing machine rotate in the reverse direc-

tion to lift the needle after thread trimming is not provided.

1 : on Function of making the sewing machine rotate in the reverse direc-

tion to lift the needle after thread trimming is provided.

(Caution) The needle bar is raised, by rotating the machine in the reverse direction, almost to the high-

est dead point. This may result in slip-off of the needle thread. It is therefore necessary to adjust the length of thread remaining after thread trimming properly.

Needle bar home position retaining function (Function setting Nos. 58, 61 and 179)

When the needle bar is in its specied position, it is retained at that position by applying a gentle brake.

Needle bar home position retaining function (Function setting No. 58)

5 8 0

0 : off Needle bar home position retaining is disabled

1 : on

2 : on

3 : on

Needle bar home position retaining is enabled (holding force is weak.)

Needle bar home position retaining is enabled (holding force is medium.)

Needle bar home position retaining is enabled (holding force is strong.)

Needle bar home position retaining time (function setting No. 61)

This function automatically cancels the function No. 58 after the lapse of the set time when the latter is in

the ON state.

This function should be used when you want to turn the sewing machine pulley after the completion of sewing.

6 1 0

0 : Function is disabled The needle bar home position retaining is ena-

bled at all times.

100 - 3000 ms < 100 ms >

Time limit for needle bar home position retaining (Function setting No. 179)

The time limit for retention of the needle bar at its home position is set.

7 9 01

0 : The function is disabled (no limit)

1 to 10 min

Change-over function of AUTO / Pedal for sewing speed of the reverse feed stitching at the start

of sewing (Function setting No. 59)

This function selects whether the reverse feed stitching at the start of sewing is performed without a break at

the speed set by the function setting No. 8 or the stitching is performed at the speed by the pedal operation.

5 9 1

0 : Manual The speed is indicated by the pedal operation.

1 : Auto Automatic stitching at the specied speed

(Caution) 1. The max. sewing speed of the reverse feed stitching at the start of sewing is limited to

the speed set by the function setting No. 8 regardless of the pedal.

2. When “0” is selected, stitches of reverse feed stitching may not match those of normal feed stitching.

– 41 –

– 42 –

Function of stop immediately after the reverse feed stitching at the start of sewing (Function setting No. 60)

This function temporarily stops the sewing machine even when keeping depressing the front part of the pedal at the time of completion of process of reverse feed stitching at the start of sewing. It is used when sewing a short length by reverse feed stitching at the start of sewing.

6 0 0

0 : Not provided with the function of temporary stop of the

sewing machine immediately after the reverse feed stitching at the start of sewing

1 : Provided with the function of temporary stop of the sew-

ing machine immediately after the reverse feed stitching

Stop the sewing machine

temporarily to change

direction of sewing products.

at the start of sewing

Function of soft-down of presser foot (with AK device only) (Function setting Nos. 70 and 49)

@2

This function can softly lower the presser foot. This function can be used when it is necessary to decrease contact noise, cloth defect, or slippage of cloth at the time of lowering the presser foot.

(Caution) Change the time of function setting No. 49 together at the time of selecting the function of

soft-downsincethesufcienteffectcannotbeobtainedunlessthetimeoffunctionsetting

No. 49 is set longer when lowering the presser foot by depressing the pedal.

4 9 41 0

0 to 500 ms < 10 ms >

7 0 0

0 : Function of soft-down of presser foot is not operative. (Presser foot is

rapidly lowered.)

1 : Selection of function of soft-down of presser foot

Function of reducing speed of reverse feed stitching at the start of sewing (Function setting No. 92)

Function to reduce speed at the time of completion of reverse feed stitching at the start of sewing : Normal

use depending on the pedal condition (Speed is accelerated to the highest without a break.)

This function is used when temporary stop is used properly. (Cuff and cuff attaching)

9 2 0

Retry function (Function setting No. 73)

0 : Speed is not reduced.

1 : Speed is reduced.

Temporary stop

Sew without stopping

without a break.

When the retry function is used, if the sewing material is thick and not pierced with needle, this function

makes the needle pierce in the material with ease.

7 3 1

0 : Retry function is not provided.

1 - 10 : Retry function is provided.

1: Needle-bar returning force before operating the retry function: 1 (small) - 10 (large)

Presser foot lifting solenoid suction time setting (Function setting No. 84)

Suction time of presser foot lifting solenoid can be changed. When heating is great, it is effective to lessen

the value.

(Caution) When the value is excessively small, malfunction will be caused. So, be careful when chang-

ing the value.

8 4 52 0

Setting range : 50 to 500 ms < 10 ms >

Function of pedal curve selection (Function setting No. 87)

This function can perform the selection of the curve of number of rotation of the sewing machine against the depressing amount of the pedal.

Change to this function when you feel that inching operation is hard or that pedal response is slow.

8 7 0

0 : Numb e r o f rot a t io n of th e s e w ing

machi ne i n terms of th e depressing amount of the pedal increases linearly.

1 : Reaction to intermediate speed in

terms of the depressing amount of the pedal is delayed.

2 : Reaction to intermediate speed in

terms of the depressing amount of the pedal is advanced.

Initial motion UP stop position move function (Function setting No. 90)

Number of rotation

(sti/min)

Pedal stroke (mm)

Effective/ineffective of automatic return to UP stop position immediately after turning ON the power can be set.

9 0 0

0 : Ineffective

1 : Effective

Function added to the needle up / down compensating switch (Function setting No. 93)

Operation of needle up/down compensating switch is changed after turning ON the power or thread trimming.

9 3 0

0 : Normal (needle up/down compensating stitching only)

1 : One stitch compensating stitching is performed only when aforemen-

tioned changeover is made. (Upper stop / upper stop) 2 : Needle-down function operates after thread trimming. 3 : Function of needle-down with operation of 2 plus presser lowering op-

eration and needle-up with thread trimming operation is added.

Continuous stitching + one shot stitching nonstop function (Function setting No. 94)

This function is used to proceed a step to the next one without stopping the sewing machine at the end

of the step when performing sewing with the continuous sewing and one-shot sewing combined using the programming function of the operation panel IP.

9 4 0

0 : Normal (Stop when a step has completed.)

1 : The sewing machine proceeds to next step without stopping after a

step has completed.

Setting of max. number of rotation of the sewing machine head (Function setting No. 96)

This function can set the max. number of rotation of the sewing machine head you desire to use.

Upper limit of the set value varies in accordance with the sewing machine head to be connected.

9 6 003 0

Main shaft reference angle compensation (Function setting No. 120)

150 to Max sti/min < 50 sti/min >

Main shaft reference angle is compensated

21 0 0

UP position starting angle compensation (Function setting No. 121)

Setting range : – 60 to 60˚ < 1˚ >

Angle to detect UP position starting is compensated.

21 1 0

Setting range : – 15 to 15˚ < 1˚ >

DOWN position starting angle compensation (Function setting No. 122)

#3

Angle to detect DOWN position starting is compensated.

21 2 0

Setting range : – 15 to 15˚ < 1˚ >

– 43 –

– 44 –

Setting of energy saving function during standby (Function setting No. 124)

#4

It is possible to reduce power consumption while the sewing machine is in standby state. It should be noted that the startup of the sewing machine may delay for a moment if this function is set.

21 4 0

Number of stitches setting for automatic cancellation of alternate up/down output (function set-

#5

ting No. 144)

Alternate up/down output is cancelled when the set number of stitches has been sewn (0: Automatic cancellation is disabled). After the alternate up/down output is output by the set number of stitches, output is

turned OFF. When "0" is set, this function does not work. (However, the number of stitches actually sewn

may be larger than the set one according to the sewing speed.)

41 4 0

Selection of alternate up/down output after thread trimming (function setting No. 146)

#6

Alternate up/down output is forcibly turned ON or OFF after thread trimming.

When this function is set to disable, the alternate up/down output retains the state before thread trimming. When the set value is "1," the alternate up/down output is brought into the OFF state. When the set value

is "2," the output is brought into the ON state.

41 6 0

0 : Energy-saving mode is ineffective.

1 : Energy-saving mode is effective.

0 : Automatic cancellation is disabled

1 to 30 stitches

0 : Disabled

1 : OFF

2 : ON

Selection of alternate up/down initial output (function setting No. 147)

Alternate up/down output is forcibly turned ON or OFF when the power is turned ON. When this function is set to disable, the alternate up/down output is restored to the state in which the function has been set before the last turn-OFF of the power.

When the set value is "1," the alternate up/down output is brought into the OFF state. When the set value

is "2," the output is brought into the ON state.

41 7 0

2-pitch output during reverse feed stitching at the beginning/end of sewing (function setting No. 148)

2-pitch output is set in the ON state during control of reverse feed stitching at the beginning/end of sewing.

41 8 0

2-pitch output inversion during alternate up/down output (function setting No. 149)

The 2-pitch output status is output with inverted in synchronism with the alternate up/down output. 2-pitch output is changed over to "OFF" if it is set in the ON state or to "ON" if it is set in the OFF state when changing over the alternate up/down output.

41 9 0

2-pitch initial output selection (function setting No. 150)

2-pitch output is forcibly turned ON or OFF when the power is turned ON.

When this function is set to disable, the 2-pitch output is restored to the state in which the function has

been set before the last turn-OFF of the power.

When the set value is "1," the alternate up/down output is brought into the OFF state. When the set value

is "2," the output is brought into the ON state.

51 0 0

0 : Disabled

1 : OFF 2 : ON

0 : The function is in the OFF state

1 : The function is in the ON state

0: The function is in the OFF state

1: The function is in the ON state

0 : Disabled

1 : OFF 2 : ON

Pause and stitch alignment function (function setting No. 151)

When the reverse feed stitching/multi-layer stitching is specied, the sewing machine temporarily stops at

every corner of the sewing pattern at the beginning and end of sewing and during overlapped stitching.

(Caution) When this function is brought into ON state, functions setting numbers 51 to 53 are disabled.

51 1 0

Condensation stitching function for beginning/end of sewing (function setting No. 154)

0 : The function is in the OFF state

1 : The function is in the ON state

Temporarily stops at these points.

In the case of the sewing machine head provided with the condensation stitching function, the sewing machine performs condensation stitching instead of automatic reverse feed stitching. This function should be used when you do not want to carry out reverse feed stitching but want to prevent thread from slipping off the material at the beginning and end of sewing.

51 4 0

0 : The function is in the OFF state

1 : The function is in the ON state

Needle thread grasping function (function setting No. 156)

Selection between enable/disable of the needle thread grasping function

51 6 0

0 : Enable/disable is changed over with the operation enabling switch

1 : The function is disabled

2 : The function is enabled.

Bobbin thread remaining amount detecting function (function setting Nos. 167 and 168)

Enable/disable of the bobbin thread remaining amount detecting function (function setting No. 167) Enable/disable of the bobbin thread remaining amount detecting function is set in the case the bobbin

thread remaining amount detecting device is used.

61 7 1

0 : Disabled

1 : Enabled

Bobbin thread remaining amount detecting function (function setting No. 168)

Refer to the Instruction Manual for the device for details about the setting.

61 8 0

Optical sensor function (Function setting Nos. 235, 236, 237, 238, 239, 242, 247 and 251)

Optical sensor function (Function setting No. 235)

Enable this function if it is to be used.

Before enabling this function, assign the optical sensor input with No. 12.

(Caution) This function is enabled only for the CP-18. For the other operation panels, set the optical

sensor with the switches on the panel.

32 5 0

0 : Optical sensor function is disabled

1 : Optical sensor function is enabled

Optical sensor lter function (Function setting No. 236) This function lters the optical sensor input. Use this function in combination with Function No. 237: Number of stitches for optical sensor lter.

32 6 0

0 : Optical sensor lter function is disabled

1 : Optical sensor lter function is enabled

Numbers of stitches for optical sensor lter (Function setting No. 237) The number of stitches for which the optical sensor input is ltered is set. It is used when Function No. 236: Number of stitches for optical sensor lter is enabled.

32 7 0

0 to 99 stitches

– 45 –

Direction of sewing

Sensor signal

Sensor input

o.237

Number of stitches for stopping the sewing machine after optical sensor input (Function setting No. 238)

The number of stitches to be sewn from the optical sensor input to the stop of the sewing machine is set.

(Caution) This function is enabled only for the CP-18. For the other operation panels, set the number of

stitches for stopping the sewing machine after optical sensor input with the switches on the

panel.

32 8 7

0 to 99 stitches

Number of times of optical sensor detection (Function setting No. 239)

The sewing machine carries out automatic thread trimming when the set number of times the optical sen-

sor input is turned ON is reached.

32 9 1

1 to 15 times

Pedal depressing speed limiting function (Function setting No. 242)

The function limits the sewing speed upon the optical sensor input.

(Caution) This function can be set to "3" only for the CP-18. For the other operation panels, set this

function with the switches on the panel.

42 2 0

0 : The function is disabled.

1 : Fixed at the one-shot speed

2 : Limited to the one-shot speed

3 : When the optical sensor is enabled, the sewing machine runs under the

automatic mode upon depress on the pedal.

Optical sensor thread-trimming prohibiting function (Function setting No. 247)

Thread trimming activated by the optical sensor input is prohibited.

(Caution) This function can be set only for the CP-18. For the other operation panels, set this function

with the switches on the panel.

42 7 0

0 : Thread trimming is enabled

1 : Thread trimming is disabled (solenoid output is prohibited)

Optical sensor input logic changeover (Function setting No. 251)

In the case two or more optical sensors are used, the input retrieving method is selected.

52 1 0

0 : OR input

1 : AND input

– 46 –

9. Automatic compensation of neutral point of the pedal sensor

Whenever the pedal sensor, spring, etc. are replaced, be sure to perform following operation :

, turn ON the

1) Pressing switch

power switch.

2) Compensated value is displayed on

sensor does not work properly if the pedal is depressed. Warning sound "blips" and the correct compensation value is not displayed.

2. If any display ("-0-" or "-8-") other than a numeric value appears on indicator

, refer to the Engineer's

Manual.

indicator

(Caution) 1. At this time, the pedal

543

3) Turn OFF the power switch, and turn ON the power switch again to return to the normal mode.

(Caution) Be sure to re-turn ON the power switch when one or more seconds have passed after turn-

ing it OFF.

(If the ON-OFF operation is carried out faster than the above, the setting may not change

normally.)

10. Selectionofthepedalspecications

When the pedal sensor has been replaced, change the set value of function setting No. 50 according to the newly connected pedal specications.

0 : KFL

1 : PFL

(Caution) Pedal sensor with two

543

springs located at the back

part of the pedal type is

PFL, and that with one

spring type is KFL. Set the

pedal sensor to PFL when

lifting the presser foot by

depressing the back part of

the pedal.

– 47 –

– 48 –

11. Stitch alignment for the reverse stitching at the end of sewing (for heavy-weight

materials)

Particularly in the case of the machine head for heavy-weight materials, stitches are not always aligned in

the section shown in the gure below even if the timing of the reverse feed stitching at the end of sewing is

corrected. In this case, set the following function to align the stitches.

At the timing when the sewing machine starts

reverse stitching, the rotating speed of the sew-

EBT section

Speed

Low speed section

Time

ing machine in the section where the sewing

machine is rotated at a low speed can now be

changed.

Function setting No. 64

Standard

Machine head LU-1510N-7 (Heavy-weight

Condition

materials)

Pitch 6 mm

Number of stitches 4 stitches ITEM No. 64 180 sti/min

Stitch pitch is

shortened.

Misaligned

Example of setting of function No. 64

Machine head LU-1510N-7 (Heavy-weight

Condition

materials)

Pitch 6 mm

Number of stitches 4 stitches ITEM No. 64 0 sti/min

12. Input/output function of the hand switch and knee switch

ThegureofhandswitchofLU-1510N-7

is shown above.

543

For the sewing machine head which is provided with the hand switch or the knee switch, the input/output

function of the switch can be set by pressing the switch during function setting operation.

At this time, the input/output function of the hand switch and the input function of the knee switch can be

changed.

Refer to

"III-8.-

List of input functions" p.35

and

"III-8.-

List of output functions" p.36

for the

selectable functions.

A press on the switch enables the input function setting. One more press on the switch enables the output

function setting.

It must be remembered, however, that output function of the switch which is not provided with the output LED

cannot be set.

* Example) To assign the thread trimming function to the BT switch

9 6 003 0

3i 2 b T

0i 4 ST W

Lighting alternately

0i 4 4

1. Turn ON the power switch with switch 7 held pressed.



and

switch

2. Press BT switch



3. Press switch



function.

4. Press switch



and

switch

function.

to display "TSW" thread trimming

to conrm "TSW" thread trimming

– 49 –

– 50 –

13. Use of the hand switch and the knee switch

For the sewing machine head which is provided with the hand switch or the knee switch, enable/disable of

the switch can be selected by pressing the switch during one-touch setting.

* Example) Disabling the BT switch

iW P o n

b T Fo F

1. Bring the SC-922 into the setting mode referring to

2. Press BT switch 8 to display "bT oFF".

543

ting" p.20

ThegureofhandswitchofLU-1510N-7

is shown above.

"III-4. One-touch set-

iW P o n

3. Automatically a second later or a press on one of switches

play returns to the previous state.

, the dis-

14. Setting of the auto lifter function

WARNING :

When the solenoid is used with the air drive setting, the solenoid may be burned out. So, do not mistake the setting.

When the auto-lifter device (AK) is attached, this function makes the function of auto-lifter work.

1) Turn ON the power switch with

switch 5 held pressed.

2) "FL ON" is displayed on indicators

and B with a blip to make the auto lifter function effective.

3) Turn OFF the power switch, and turn ON the power switch again to return to the normal mode.

4) Repeat the operation 1) to 3), and

LED display is turned to (FL OFF).

543

Then, the function of auto-lifter does not work.

FL ON : Auto-lifter device becomes effective. Selection of the auto-lifter device of solenoid drive (+33V)

or of air drive (+24V) can be performed with switch

(Changeover is performed to drive power +33V or +24V of CN37.)

Solenoid drive display (+33V)

Air drive display (+24V)

FL OFF : Auto-lifter function does not work. (Similarly, the presser foot is not automatically lifted when pro- (Similarly, the presser foot is not automatically lifted when pro-

grammed stitching is completed.)

(Caution) 1. To perform re-turning ON of the power, be sure to perform after the time of one second or

more has passed. (If ON / OFF operation of the power is performed quickly, setting may be not changed over well.)

2. Auto-lifter is not actuated unless this function is properly selected.

3. When “FL ON” is selected without installing the auto-lifter device, starting is momentarily delayed at the start of sewing. In addition, be sure to select “FL OFF” when the auto-lifter is not installed since the touch-back switch may not work.

– 51 –

– 52 –

15. Selecting procedure of the key-lock function

Setting of the number of stitches for a pattern can be prohibited by enabling the key lock function.

1) Turn ON the power switch with

switch 5 and switch 6 held pressed.

2) "KEY LOCK" is displayed on indica-

tors A and B with a blip to make the

key-lock function effective.

3) The panel returns to the normal op-

eration after displaying "KEY LOCK"

on the indicators.

543

4) While the key lock function is effective, "KEY LOCK" is displayed on the indicators when turning the

power ON.

5) When you carry out steps 1) to 3) in repetition, "KEY LOCK" is not displayed when turning the power

ON and the key lock function is rendered ineffective.

• KEY LOCK display when turning the power ON Display appears: The key lock function is effective. Display does not appear: The key lock function is ineffective.

16. Initialization of the setting data

All contents of function setting of SC-922 can be returned to the standard set values.

1) Turn ON the POWER switch with all

(Caution) Do not turn OFF the power on the way of initializing operation. Program of the main unit

may be broken.

543

4) Turn OFF the power switch and turn ON the power switch after closing the front cover. The machine returns to the normal motion.

(Caution) 1. When you carry out the aforementioned operation, the neutral position correction value

for the pedal sensor is also initialized. It is therefore necessary to carry out automatic correction of the pedal sensor neutral position before using the sewing machine. (Refer

“III-9. Automatic compensation of neutral point of the pedal sensor” p.47.)

2. When you carry out the aforementioned operation, the machine-head adjustment values are also initialized. It is therefore necessary to carry out adjustment of the machine head before using the sewing machine. (Refer “II-10. Adjusting the machine head” p.15.)

3. Even when this operation is performed, the sewing data set by the operation panel cannot be initialized.

of switch 4, switch 5 and

switch 6 held pressed.

2) "rS" is displayed on indicator B with

a blip to start initialization.

3) The buzzer sounds after approxi-

mately one second (single sound three times, “peep”, “peep”, and “peep”), and the setting data returns to the standard setting value.

17. External input / output connector

A switchable general-purpose input/output is provided at function setting No. 12 for an external output

connector 1 (CN51).

(Caution)

Table of assignment of connector and signal

CN51 Signal name No. 12 display No. Input/output Description Electric spec.

1 GND GND

When using the connector, note that the engineer who has the electrical knowledge has to work.

2 GND GND

3 MA Output

4 OPI9

5 OPI10

6 OPI11

7 OPI12

8 OPI13

9 OPI14

10 OPI15

11 OPI16

12 +24V Power source

13 +24V Power source

14 +5V Power source

15 OPO17 o25 Output

16 OPO18 o26 Output

i17 Input Option 9 input DC5V, - 5mA

i18 Input Option 10 input DC5V, - 5mA

i19 Input Option 11 input DC5V, - 5mA

i20 Input

i21

i22 Input Option 14 input DC5V, - 5mA

i23 Input Option 15 input DC5V, - 5mA

i24 Input Option 16 input DC5V, - 5mA

Input Option 13 input

Rotation signal 360 pulses/rotation DC5V

Option 12 input

Option 17 output NPN open collector

Option 18 output NPN open collector

DC5V, - 5mA

17 OPO19 o27 Output

18 OPO20 o28 Output

19 OPO21 o29 Output

20 OPO22 o30 Output

21 OPO23 o31 Output

22 OPO24 o32 Output

Option 19 output NPN open collector

Option 20 output NPN open collector

Option 21 output NPN open collector

Option 22 output NPN open collector

Option 23 output NPN open collector

Option 24 output NPN open collector

JUKI genuine part No. Connector : Part No. HK034610220

Pin contact : Part No. HK03464000A

– 53 –

– 54 –

18. How to connect the material edge sensor

For SC-922, a commercially available photoelectric sensor can be connected and used as a material end sensor. A connection example is shown below.

Pin No. Signal Remarks

2 GND 0V

11 OPI16

Sensor input

13 +24V Power source

(Cable

band)

(CN51)

2-wire system

3-wire system

1) Connect the material end sensor to the connector (Molex, 22P).

For 2-wire system, connect 0 V and the sensor

input to pin 2 and pin 11, respectively.

For 3-wire system, connect 0 V, the sensor input,

and 24 V to pin 2, pin 11, and pin 13, respectively.

2) Insert the connector 1 that was connected in

the step 1 into the connector

(CN51, 22P) of

SC-922.

3) Pass these cables through the cable clamp and

fasten them with the cord of the material end

sensor with the cable band

mounted on the

side face of the box.

4) Connect CN51-11 (display No. i24) to the mate-

rial edge sensor input referring to

"III-8.-8 Se-

lection of the optional input/output function

(Function setting No. 12)" p.34.

(Caution) 1. Be sure to turn off the power before

connection.

2. Use a 24 V-ready material end sensor.

3. Refer to "III-4. One-touch setting" p.20

for how to use the material edge sen-

sor.

IV. MAINTENANCE

1. Removing the rear cover

WARNING :

To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, remove the cover after turning OFF the power switch and a lapse of 5 minutes or more. To prevent personal injuries, when a fuse has blown out, be sure to replace it with a new one with the same capacity after turning OFF the power switch and removing the cause of the blown-out of the fuse.

1) Press the OFF button of the power switch to turn

OFF the power after conrming that the sewing

machine has stopped.

2) Draw out the power cord coming from the power plug socket after conrming that the power switch

is turned OFF. Perform the work of step 3) after

conrming that the power has been cut and it has

passed for 5 minutes or more.

3) Loosen setscrew 2 in cover

. Open cover 1.

4) To close cover 1, re-tighten setscrew 2 while paying attention to the orientation of cable clip band 3 mounted on the side face of the box.

2. Replacing the fuse

(Caution) The illustration below shows the PWR-T PCB. The type of PCB differs by destination.

1) Remove all the cables

which are connected to

the control box.

2) Remove the connecting

rod.

3) Remove the control box

from the table stand.

4) Holding the glass sec-

tion of fuse

the fuse.

, remove

(Caution) There is a risk of electrical shock when removing the fuse. Be sure to remove the fuse after

LED 2 has totally gone out.

5) Be sure to use a fuse with the designated capacity. : 3.15 A/250 V Time-lag fuse (Power circuit protective fuse)

Part number: KF000000080

6) Install the control box on the table stand. (Refer to

7) Connect all the cables to the control box. (Refer to

8) Fit the connecting rod back in place. (Refer to

"II-8. Attaching the connecting rod" p. 13

– 55 –

"II. SET-UP" p. 1 "II-7. Connecting the cords" p. 5

– 56 –

3. Error codes

In case of the following, check again before you judge the case as trouble.

Phenomenon Cause Corrective measure

When tilting the sewing machine, the

buzzer beeps and the sewing machine cannot be operated.

Solenoids for thread trimming

Solenoids for thread trimming, reverse feed, wiper, etc. fail to work. Hand lamp does not light up.

Even when depressing the pedal immediately after turning ON the power, the sewing machine does not run. When depressing the pedal after depressing the back part of pedal once, the sewing machine runs.

The sewing machine does not stop even when the pedal is returned to its neutral position.

Stop position of the sewing machine varies (irregular).

Presser foot does not go up even when auto-lifter device is attached.

Touch-back switch fails to work. Presser foot is going up by auto-liter

UP position move fails to work when all lamps on the panel light up.

Sewing machine fails to run. Motor output cord (4P) is disconnected. Connect the cord properly.

When tilting the sewing machine without turning OFF the power switch, Action given on the left side is taken for safety sake.

When the fuse for solenoid power

protection has blown out

Neutral position of the pedal has varied.

(Neutral position may be shifted when changing spring pressure of the pedal or the like.)

When tightening the screw in the

handwheel is forgotten at the time of adjustment of needle stop position.

Auto-lifter function is OFF. Select “FL ON” by auto-lifter function

Pedal system is set to KFL system

Cord of auto-lifter device is not connected to connector (CN37).

device.

Auto-lifter device is not attached. However, auto-lifter function is ON.

The mode is in the function setting mode.

The switch on the CTL p.c.b. is

pressed by the bound cords and the aforementioned mode resulted.

Connector (CN30) of motor signal cord

is disconnected.

Tilt the sewing machine after turning OFF the power.

Check the fuse for solenoid power protection.

Execute the automatic neutral correction function of the pedal sensor.

Securely tighten the screw in the handwheel.

selection.

Change the jumper to PFL setting to

lift the presser foot by depressing the back part of the pedal.

Connect the cord properly.

Operate the switch after the presser foot lowered.

Select “FL OFF” when auto-lifter device is not attached.

Remove the under cover. Bundle the cables by routing them according to the normal routing method as described in the Instruction Manual.

Connect the cord properly.

n addition, there are the following error codes in this device. These error codes interlock (or limit function) and inform

the problem so that the problem is not enlarged when any problem is discovered. When you request our service, please conrm the error codes.

[Checking procedure of the error code]

1) Turn ON the power switch with

switch

held pressed.

2) The latest error number is displayed on indicator B with a blip.

3) Contents of previous errors can be

checked by pressing switch

or switch

543

(When the confirmation of the contents of previous error advanced to the last, the warning sound peeps in single tone two times.)

(Caution) When switch 3 is pressed, the previous error code of the currently displayed one is

displayed. When

switch 4 is pressed, the next error code of the currently displayed

one is displayed.

Error code list

No. Description of error detected Cause of occurrence expected Items to be checked

−

Media cover open • Cover of the slot of media is open. • Close the cover.

E000 Execution of data initialization

(This is not the error.)

E003 Disconnection of synchronizer

connector

E004 Synchronizer lower position

sensor failure

E005 Synchronizer upper position

sensor failure

E007 Overload of motor • When the machine head is locked.

E008 Undened machine head is

selected

E011(*) Media is not inserted. • Media is not inserted. • Turn the power OFF and check the media.

E012(*) Read error • Data of media cannot be read. • Turn the power OFF and check the media.

E013(*) Write error • Data of media cannot be written. • Turn the power OFF and check the media.

E014(*) Write protect • Media is in the state of writing prohibition. • Turn the power OFF and check the media.

E015(*) Format error • Formatting cannot be performed. • Turn the power OFF and check the media.

E016(*) External media capacity over • Capacity of media is short. • Turn the power OFF and check the media.

E019(*) File size over • File is too large. • Turn the power OFF and check the media.

E032(*) File interchangeability error • There is no interchangeability of le. • Turn the power OFF and check the media.

* The error number attached with an asterisk (*) is displayed only in the case a fault occurs when the IT panel is connected to

the sewing machine.

• When the machine head is changed.

• When the initialization operation is ex-

ecuted

• When position detection signal is not input

from the sewing machine head synchronizer.

• When the synchronizer has broken.

• Belt is loose.

• Machine head is not proper.

• Motor pulley is not proper.

• When sewing extra-heavy material beyond

the guarantee of the machine head.

• When the motor does not run.

• Motor or driver is broken.

• The machine head that does not support

the SC-922 is selected.

• Check the synchronizer connector (CN33) for

loose connection and disconnection.

• Check whether the synchronizer cord has bro-

ken since the cord is caught in the machine head.

• Check the belt tension.

• Check the setting of the machine head.

• Check the setting of the motor pulley.

• Check whether the thread has been entangled

in the motor pulley.

• Check the motor output connector (4P) for

loose connection and disconnection.

• Check whether there is any holdup when turn-

ing the motor by hand.

• Check the machine head selection using func-

tion setting No. 95.

• Check the Revision of the PWR PCB. If it is Rev. 01, replace the PWR PCB with the one

revision of which is Rev. 02 or later.

– 57 –

– 58 –

No. Description of error detected Cause of occurrence expected Items to be checked

E041(*)

E044(*) Date and time error • This error number is displayed in the event

E053(*) Notication of production sup-

E055(*)

E056(*) Work management error • This error number is displayed in the event

E057(*) Pitch time monitor error • This error number is displayed in the event

E065(*) Network transmission failed • This message is displayed in the case data

E067(*) ID reading failed • This message is displayed in the case data

E204(*) USB insertion • This message is displayed in the case the

E205(*) Warning of ISS buffer remain-

Sewing recorder error • This error number is displayed in the event

of a sewing recorder data fault.

of operation/data fault concerning date or time of day.

• This error number is displayed after the port function initialization (This is not an error)

Production management error • This error number is displayed in the event

E070 Slip of belt • When the machine head is locked.

E071 Disconnection of motor output

connector

E072 Overload of motor at the time

of thread trimming motion

ing amount

E220 Grease-up warning • When the predetermined number of stitches

E221 Grease-up error • When the predetermined number of stitches

E302 Fall detection switch failure

(When the safety switch works)

(Thread trimming knife sensor)

* The error number attached with an asterisk (*) is displayed only in the case a fault occurs when the IT panel is connected to

the sewing machine.

execution of initialization of the production support function or upgrading of the program.

of production management work management data fault.

of data fault.

of pitch time monitor data fault.

cannot be sent to the personal computer by way of the network.

in the ID le is broken.

• Belt is loose.

• Disconnection of motor connector • Check the motor output connector for loose

• Same as E007 • Same as E007

sewing machine is activated with the USB thumb drive inserted.

• This message is displayed in the case the

buffer storage for storing the ISS data is almost full.

If the sewing machine is continuously used with the buffer storage full, the stored pieces of data will be erased from the earliest one.

has been reached.

has been reached and the sewing is not possible.

• When fall detection switch is input in the

state that the power is turned ON.

• Machine-head tilt detector's connecter has

come off.

• Thread trimming knife position is not cor-

rect.

• Reset switch

• Check whether the network has any fault.

• Check whether the data has any fault.

• Check whether there is any holdup when turn-

ing the motor by hand.

• Check the belt tension.

connection and disconnection.

• Remove the USB thumb drive.

• Output the data.

• Replenish the specied places with grease

and reset. (For the details, refer to the data of the ma-

chine head.)

• Replenish the specied places with grease

and reset. (For the details, refer to the data of the ma-

chine head.)

• Check whether the machine head is tilted

without turning OFF the power switch (sewing machine operation is prohibited for safety sake).

• Check whether the fall detection switch cord

is caught in the sewing machine or the like.

• Check whether the fall detection switch lever

is caught in something.

• Check whether the contact of the tilt detection

switch lever with the machine table is inadequate. (The table has a dent or the mounting location of the bed strut is too far)

• Check the machine-head tilt detector's connector (CN48) for looseness and slip-off.

• Positioning of the thread trimming sensor

• Set the function setting No. 74 to 0 (zero) when the thread trimmer is not installed on the sewing machine.

No. Description of error detected Cause of occurrence expected Items to be checked

Semicircular plate sensor error • Semicircular plate sensor signal cannot be

E303

E499 Simplied program data fault • Command parameter data is out of speci-

E703(*) Operation panel is connected

to the unexpected sewing machine. (Error of sewing

machine model)

E704(*) System version mismatch • The system version is different from the

E730 Encoder failure • When the motor signal is not properly input-

E731 Motor hole sensor failure

E733 Inverse rotation of motor • This error occurs when the motor is run-

E799 Thread trimming operation

time-ou

E808 Solenoid short circuit • Solenoid power does not become normal

E809 Holding motion failure • Solenoid is not changed over to holding

Solenoid current abnormality • Solenoid rare short-circuit. • Solenoid resistance

E810

E811 Abnormal voltage • When voltage higher than guaranteed one

E906 Operation panel transmission

failure

E924 Motor driver failure • Motor driver has broken.

E942 Faulty EEPROM • Data cannot be written on the EEPROM. • Turn the power OFF.

* The error number attached with an asterisk (*) is displayed only in the case a fault occurs when the IT panel is connected to

the sewing machine.

detected.

ed range.

• The operation panel and the sewing machine model do not match in the initial communication.

correct one in the initial communication.

ted.

ning at 500 sti/min or more in the opposite direction of that of rotation indication during motor is running.

• The thread trimming control operation is not completed within the predetermined time (within three seconds).

voltage.

motion.

is inputted.

• 200V has been inputted to SC-922 of 100V specications.

• JA : 220V is applied to 120V box.

• CE : 400V is applied to 230V box.

• When voltage lower than guaranteed one is

inputted.

• 100V has been inputted to SC-922 of 200V specications.

• JA : 120V is applied to 220V box

• Inner circuit is broken by the applied overvoltage

• Disconnection of operation panel cord

• Operation panel has broken.

• Check whether the machine head corre-

sponds with the machine type setting.

• Check whether the motor encoder connector

is disconnected.

• Re-enter the relevant simplied program.

• Set the simplied program in disable.

• Connect the operation panel to the correct

model of the sewing machine.

• Re-write the system version to the one that can be used with the operation panel.

• Check the motor signal connector (CN30) for

loose connection and disconnection.

• Check whether the motor signal cord has broken since the cord is caught in the machine head.

• Check whether the inserting direction of the

motor encoder connector is wrong.

• Check whether the machine head corresponds with the machine type setting.

• Check whether the main-shaft motor encoder

wire is connected incorrectly.

• Check whether the main-shaft motor wire for

power supply is connected incorrectly.

• Check whether the machine head actually

installed is different from the machine head selection.

• Check whether the motor-pulley diameter

does not match its setting (effective diameter).

• Check whether the belt has slackened.

• Check whether the machine head cord is

caught in the pulley cover or the like.

• Check whether the solenoid is abnormally heated. (CTL circuit board asm. Circuit is

broken.

• Check whether the applied power voltage is higher than the rated voltage + (plus) 10% or

more.

• Check whether 100V/200V changeover connector is improperly set.

In the aforementioned cases, POWER p.c.b is

broken.

• Check whether the voltage is lower than the

rated voltage - (minus) 10% or less.

• Check whether 100V/200V changeover connector is improperly set.

• Check whether fuse or regenerative resistance is broken.

• Check the operation panel connector (CN38)

for loose connection and disconnection.

• Check whether the operation panel cord has

broken since the cord is caught in the machine head.

– 59 –

JUKI SC-922 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

I. SPECIFICATIONS

II. SET-UP

1. Installing to the table

2. Installing the motor unit

3. Installing the control box

4. Installing the belt

5. Adjusting the pulley cover

7. Connecting the cords

8. Attaching the connecting rod

9. Setting procedure of the machine head

10. Adjusting the machine head (direct-drive motor type sewing machine only)

III. FOR THE OPERATOR

1. Operating procedure of the sewing machine

2. Operation panel (CP-18)

3. Operating procedure of the sewing pattern

(1) Reverse feed stitching pattern

(2) Overlapped stitching pattern

4. One-touch setting

5. Production support function

6. Setting of functions of SC-922

7. Function setting list

8. Detailed explanation of selection of functions

9. Automatic compensation of neutral point of the pedal sensor

12. Input/output function of the hand switch and knee switch

13. Use of the hand switch and the knee switch

14. Setting of the auto lifter function

15. Selecting procedure of the key-lock function

16. Initialization of the setting data

17. External input / output connector

18. How to connect the material edge sensor

IV. MAINTENANCE

1. Removing the rear cover

2. Replacing the fuse

3. Error codes