Juki DLD-436-4, DLD-436-5 User Manual

No.

0211-01

®

BE436530PJA

DLD-436-4

1984·6

model

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PARTS

Feed

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BOOK

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INDUSTRIAL

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HOW

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~~1t~t="il*~Ti1i:lt:h(i~l'T

c':::~'T'LT<hiJ

NUMBER

MACHINE

SERIAL

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CONTENTS

13

1. MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS . . . . . . . . . . . . . . . 1

Wl~ • 9HL~IUI1~

2.

MAIN

3.

UPRIGHT SHAFT & HOOK

4.

PRESSER

5. FEED MECHANISM COMPONENTS (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6. FEED MECHANISM COMPONENTS (2)

7.

DIFFERENTIAL

8.

AUTOMATIC REVERSE FEED COMPONENTS

9. THREAD TRIMMER COMPONENTS

10. LUBRICATION COMPONENTS

11.

OIL

12. WIPER COMPONENTS

13.

THREAD

14.

BELT

15. MOTOR

SHAFT & NEEDLE BAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

J:.$111

•

~t~•IUI1~

DRIVING

JL

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00

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BAR & TENSION RElEASE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 7

:tlfl

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RESERVOIR & KNEE

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STAND

COVER & BOBBIN WINDER COMPONENTS

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PULLEY & TRUNKING

J,..

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2)

FEED MECHANISM COMPONENTS

mJ1~

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Lfml1~

UNIT

ml1~

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LIFTER

..................................................

.................................................

ml1~

COMPONENTS

CORD COMPONENTS

~

SHAFT COMPONENTS . . . . . . . . . . . . . . . . . . 5

....................................

.........................

..............................

......................................

..........................

...........................

.......................

~-1-~-~-·~~~-~~-

16. PF-4, PF-4A
MECHANISM (SPECIAL ORDER PART 5)

PF-4.

17. AK-15,

AK-

18.

0036:

Qo3s

NUMERICAL

:PEDAL/KNEE

PF-4A

PF-4A:

15:

GATHERING

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1::

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LIFTING

1lfi~J:.Lf'/

ATTACHMENT

1·1ti

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INDEX

OF PARTS

PRESSER

SOLENOID COMPONENTS (SPECIAL ORDER PARTS)

v

/-1

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CONTROLLED

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~1~(~~1H.i:3'c~~)

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DIFFERENTIAL

FEED

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11
13
15
17

19
20
21
22
23
24

25

27

29
30

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55

Ref.

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1
2
3
4

5

6
7
8
9

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1

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1101

Part

Nu

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B1121-552-0Ao
SS-4111015-SP
SS-4111015-SP
TA-1250406-RO
B1122-552-000
B1118-522-00o
B1119-522-00o
SS-4110915-SP

B1114-012-00o
10 D3161•530-DAO
11
1 2
1 3

14

t-;-s

16
17
18
19
20
21
22
23
24
25
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27
28

29
30
31
32

33

34

35

36

37

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41

42

43

44

45

46

47

48

49

50

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52

53
54
55

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58
59
60

61
62

63

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D3168-530-DOO
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1101

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29
30
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39
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50
51
52
53

54

55

56
57

58

59
60
61

62

63

A4

65

66

No.

1
2
3
4

5

6
7
8
9

5

Nolt'

,

L~.L

01201-436-DAO
B1213-552-0AO-A
R0-0291801-00
B1226-552-0oo
B1206-552-UAO
SS-9661120-CP
SS-8681950-SP
B1212-552-AOO
R0-0442401-00
SS-7681650-TP
SS-8660610-TP
B1202-552-BOO-A
SS-8151150-SP
SS-7151120-SP
B1203-227-000-A
CS-147121A-SH
SS-8660610-TP
RC-1850001-KP
o161o-436-ooo
SS-6661110-SP
01612-436-000
SS-1o9o92o-SP
01204-:>:>:>-DAO
SS-8151150-SP
01208-555-000

02112-436-EOO

1101
1101

SS-4150915-SP

1101

M8512-110-AAO-A

1101

HX-OQ04300-00

1101

SS-8111010-TP

1101

M8523-110-AAO

1101

M400?-11 0-0AA

1101

M4007-110-0AB

1101

ss-~550-SP

1101

WP-0450801-So

1101

SS-6111210-SP
SS-7701010-SP
B1405-012-000
B1402-552-000-A
B1401-552-AOO

1102
1103

B1401-552-BOO
B1411-552-0AO
SS-6090670-TP
B1403-155-00o

SS-8150310-SP

B1419-155-000

SS-7080510-TP

B1418-552-AOO

MOB-100B1400

11

4

MC-2oo5oo9-oo

0

B19o3-55z-ooo

B1408-552-00o

B1905-541-BOO
B1414-555-iloo
B1209-552-0oo
ss-815115o-sP
B1904-552-0AO
CQ-3500000-FO
B1901-552-0AO
B1901-552-0BO
CQ-2000000-00
B1905-541-BOO

1102

0121?-490-000
01230-552-BOO

11105

1105

SS-4111015-SP

MOP-500B1400

1106

l'arl

co

DU

No

1l'i

MAIN

SHAFT

AMOUNT

OIL
RUBBER
ROLLER

RING

FELT
COUNTERWEIGHT
SCREW
SCREW

1/4-40

9/32-28
COUNTERWEIGHT
RUBBER
SCREW
SCREW
MAIN
SCREW
SCREW

MAIN
THRUST

SCREW
SNAP
FEED
SCREW
THRUST
SCREW
MAIN
SCREW

OIL

CORD
SCREW
SYNCHRONIZER
!;LIP
SCREW
HAND
MAGNET
MAGNET
SCREW
WASHER

SCREW
SCREW
CAP
NEEDLE
NEEDLE
NEEDLE
NEEDLE
SCREW
NEEDLE
SCREW
NEEDLE
SCREW
NEEDLE
NEEDLE
NEEDLE
END
NEEDLE
NEEDLE
CRANK
NEEDLE

SCREW

CRANK

OIL
THREAD
THREAD
OIL
NEEDLE
HAND

RING

9t32-c8

1/4-40

SHAFT

15/64-28

15/64-28

SHAFT

BUSHING,
COLLAR
114-40

RING

18.5

DRIVE

1/4-40
COLLER

9/64-40

SHAFT

BUSHING,

15164-28

SEAL

HOLDER

15164-28

11/64-40

ASM,

WHEEL

BASE
BASE
15/1.4-28

4,5X10,0X0,8
11"164-40 L=12
5/16-24

BUSHING,

BAR
BAR
liAR
BAR

CONNECTION
9164-40
llAR

BUSHING,

15/64-28

THREAD

BAR

1/8-44

THREAD

OBX1

SCREW

ll!oR

LEFT

CRANK

NM90

1 34

BEARING, B

SLIDE

BAR

CRANK

15/64-28

SHAFT

FELT

TAKE-UP
TAKE-UP

WICK

BEARING, B

WHEEL

FLANGE

!SCREW

NEEDLE

11/64-40

OPX5

Descript1rm

ADJUSTING

ASH

La10,5

L=19

PROTECTING
L"'16

Lo:6

BUSHING,

L=10,5

L•11

ASH,

Lc:6

ECCENTRIC

L=11
L=9

L=10,5

L=9

ASM,

A

L=9,5

ASH,

A

ASM,

B

L•1 5

L=10

A

B

L=6
L=

3,4
GUIDE

L=4,5

GUIDE

1114

ROO

BLOCK

L=1o.5

ASM,

STUD

LEVER
LEVER

L=1

0

1114

ASH,

PIN

PLATE

FRONT

INTERMEDIATE

0=14.72

W=12

CAM

REAR

ASH,

UPPER

ASM,

LOWER

A

ASH,
ASH,

E.

'£:11.!

It

c.

J.l

??~··?

0\.I;J?•

7IH

';JIJJ'1'lt~IJ

';J\JJ'1'H\J
O'J:J?•

'?l~t5~!1·

??:.t" 7

'?J~t5~!1·

?o!J• 7

1.5H?~

~~;&

cn·~~"'J

lt?')"\:J!J:Jt.ll.

lt?•Jt.ll.

?5~;..·

??!i•

??!J•??!IOJI~~

!I:J?DJ-~•

,..,.

!J:J?011''1"­1"J'I?I\"

111. • ;.?•

'??·~~~

;>?•~·H

t5?"1.l·~

t5

'?J~t5

·t'~J·

II
11\.lil'"-

n~;r.·-

II'.Jil'•-~··

t5
II'.Jil'"-

~n;..•

II'.Jil'"-

'?l~t?~!J·

111Jil'"­II'J
II'J
t9•
II'.Jil'"­f:Jt"J
II•Jili"

II'Ji!i•

~.>~

f:Jt":J
l!I:J

\J:J7

IJ:J?

l!I:J
f:Jt":J
II}.. =.?•

J\;il..

I'"'"

1\'.J

?=.

?5;J?

J\.13-13-t!',t

D~t.l?i!i•J~~

9/32-28

~"'

~:..·

~)I~!J·

1/4-40

;>IJI~I~

~)1~:,.·

15/64-211

1'1JHI~

0=14,7;>

..

~·

1/4-40

t5~!1·

1/4-40

}.5}.~?~

9/64-40

??!IOHI~

~)I~!J·

15/64-28

~:..·

15/64-28

;J~•

~)I~!J·

11/64-40

I~'?

~\.1';/~~·1'

~)1~:,·

\.Iii'"-

~·n~~·1'

15/1.4-213 L=15

!J•

11164-40

..

!1°

??.>191~

4,5X10X0,8
5/16-24

..

A 1
B 1

..

!1•

9164-40

:.t~JI?I~

15/64-28

·HJ':J11'

1/8-44

1'~1l~

1114

OBX1
134

9o

'.J

..

!I.

?5~?0'H•

=-~·1~"\01'1):1?·

-~··.

-?5;J?

..

:..•

15/64-28
?5:J?:.t"7

f:~t•:J

f:~t•:~

=-~·~"\"l'IJ:J?"

J~'?

=.?·1~'?

11/64-40

-"!I"
OPX5

1114

nil

"

g

0

:J

?=.

n

1/4-40

i!i:l"1'~

9/32-28

15/64-28

18.5

?1)•51~)1?•

An

?=.

L•10.5

L=19 1

L=1

6

L=6

L=10,5

L=11

W=12

n

L=6

L=11

L=9

7::

L=10,5

lt1'·!1-~

L=9

L=9,5
A

n

B

n

_,

L=12

L=10 1

n 1

6=6

L=3,4
L=4,5

A 1

l':J'H:l?

L=1o.5

?=.

?=.
?=.

?5:~!1•

L=lU 3

(0

( 0

tunt.

Hcq.

!'<

:1:

1
1

(1)

1
1

(1)

1
1
1
1
1
1

1
1
1

(

21
1
1
2
1
2

1
1
1
1
1
1

(1)

(4)

(1)
(1)
(1)

<2>

<2>

<2>

1
1

(1)

1

1
1

--

1
1

1

1
1
1
1
1

1

1

,1)

1

1

,1)

1
1
1

1

--

Note

Li~C.)

#01 .....

#02
#03
#04
#05
#06

For

D LD-436-5

.....

For

D LD-436-4

.....

For

JE.

..... For JE

.....

For

DLD·436-4

.....

For

AUSTRALIA

AUSTRALIA

(with

syncronizerl

DLD-436-5ffl

DLD-436-4ffl

JE,:>t-.A
JE.Efl

DLD-436-40~t:I:J

:;;--.A

-4-

r 7

r 7

'J

1

J

rffl

Hft)

rlaJffl

ffl

3.

UPRIGHT SHAFT & HOOK

11:.$!

•

~~mli~

DRIVING

SHAFT COMPONENTS

~--------------~

I 5

I

13

I

I

I

I

I

I

I

\

:~

I

I

L

____

--~--3

awS5

lllJB

__

__

_j

12

34'i~l7

·

~T-1a)

13

19

-

5-

I

15

1

I

14

1s

~

~n~7

Ref.

No.

1
2
3
4

s

6

7
8

9
10
11
12
1

3
14
1 5
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
31
32
33

:54

35
36
37

Nolt•

'Lut~

l'arl

0

ao

B1306-155-0CO
B1306-155-0BO
B1305•012-0AO

B1306·155•0AO
SS-8660810-TP

B1307•155-0BO

B1307-155•0AO

B130a·155-0AO

B1301-555-000

B1302-552-BOO

B1303-552-BOO

SS-8151150-SP

B1801-412-000

B1804·5~2-BOO

B1B06-5

SS-!!150710-SP

CS•079101A-SH

SS-6110420-TP

B1803-552-000
ss-8i50710-SP
B1802-412-0AO
SS•8l)ll)U•:>P

B1808·552-0AO
B1810-552-000

CS-079106A-SH
SS-8110410-TP
D1830-555-BAO
SS-6110560-TP
SS-8110530-TP
B9117·012-000
B1837-012-i>Ao
B1835-432-00o
SS-6111010-SP
D1l!07·555-IIOO
D1830-555-0AC

1101

SS-6110560-TP
SS-811Q53o·TP

Nu

lf!:

5-ooo

& PINION

GEAR

& PINION

GEAR

ASH.

GEAR

PINION
SCREW
GEAR & PINION
GEAR

PINION
UPRIGHT

BUSHING,

UPRIGHT

SCREW
HOOK

HOOK
OIL

[SCREW

THRUST

SCREW

BUSHING,

SCREW

DRIVING

HllEw

OIL
OIL

THRUST

SCREW

HOOK
SCREW

SCREW

BOBBIN

BOBBIN

BOBBIN

SCREW
THRUST

HOOK
SCREW

SCREW

ASH,

1/4-40

ASH,

ASH,

SHAFT

UPPER

SHAFT

15/64-28
ORIVING
DRIVING

FELT

1)f04•ll!
COLLAR

11/64-40

INTERMEDIATE

15/64-28

SHAFT

15 t64---z8

SEAL

SCREW

WICK

COLLAR

11/64-40

ASH.

11/64-40

11/64-40

CASE
CASE

11/64-40

COLLAR

ASH,

11/64-40

11164-40

Descri

pt

ASH,

ASH,,

L=a

ASH,,

LARGE

BUSHING,

L=10,5
SHAFT
SHAFT

BUSHING,

L•l

Qz7,94

ASH,

L=4,8

L•7

BUSHING

r=w;s
ASH,

ASH,

3,5

L=

L=5
L=5

ASH,
POSITIONING

9,5

L=

L=5
L=5

10n

UPPER

LOWER

LOWER

ASH,,

FINGER

REAR

Wx1Q

FRONT

E.

c.

·~Jl!:lf-/1

1l'JII?•t~?

??1l'Jil?•~t~?

?~1l'Jil?01~?

[?~1l'Jil?'l~?

hi~~·

;J~tJ'JI\?"1~?

!J~1l'Jil?·l~1'

97;..•?

[Y7:J~

9'1;J"?
:..9;..•?

;.,~;..·?

!19;..•??!10)191~

7.5H?1

;..9;..•?

!J~!I"?

r7T:J-..-

:J9;J"?
!J9;J"?

1]1'
IJ?

i!>•

ili•

ttJtJ•1'

:J~:I~~~

1l1'
1]?

1/4•40

tJ'JI\?•1~?

?'H~J~

!J~HI~

~;~~·

15/64-28

?!10,&~1~

tJI;ji:J

15/64-l!l

t5~;..·

11/64-40

11JJI91~

hi~!J·

15/64-28

<'IJI91~

T57

;..9;..•?

?H,&~;.,•

1'I

7.57.~?1

~;~;..·

11/64-40

?::

t5~!1·

SH4.46-4

~;~;.,·

t•

;;J

t''

::J1-7.

:t'JI

t5~;..·

11/64-40

?::

t5~~·

SH4,46-4

u~;..·

1111

"

;..•

3-1·

?::

~·1

:J3-

?::

~·1

!.13-

D=7.94

64..;2 8

~;~;..·

?::

g

n 1

?:.

?::.

L=B

?:.

?::

L=10,5

7!1~~

L=r

w:o:10

?::

L=4,8
L=7

?::

T=

1

o,)

?::

l;J:J

?;:

L=3,5

L=4,7

L=9,5

?'J1':J

L=4.7

i\rnl.

l~eq.

t'<

:,:

(1)

(1)

(1)

<a>

(1)

(1)

(1)

1
1
1
2
1
1
1

1

2

(

4)
1
1
1

.

1
1

(1)

1

(2)

1

(

2)

(1)

1
1

1
1

1

1

<2)

(1)

Note

Li.Bc)

#01 .....

For

JE.

AUSTRALIA

-

6-

4. PRESSER BAR & TENSION RElEASE COMPONENTS

¥fl

~

••

*

.::L

JL-

;C

rM11N:

------1

I

46-11.--47

.

f-

_j

56

~~,___

44

~45

!~~

I

.~

64

~

-

34A

/

38

-7-

37

1'ott•

Ref.

:-.lo

.

1l..ul~

1
2
3

4

5

6

7

I)

9

1

0

11
12
13

14

1 5
16

17
18
19

lO

21
22
23
24
25
20
27

26

29
30
31

~~

34
35

36
37

.HI

39
40
41

42

43

44

45
46
47
46

49

~u

51

52

53

54

55

50

57

lt01

58

lt02

59

lt83

60

It

1/0'}

01

lt03

62

OJ
64

65

Part

No

C>

DO

83412-552-000
83414-555-000
s0-0720331-sP
RE•0500000•KO

B341o-552·ogo
D1516­01517·555-BOO·A

-B o LIFTING

555

B3431-581-000
o1515-555·BOo

D152o-555·BOo
so-oo30275·SP

o3156­[)J155·555·BOO

555

-oAo

03153-555-BOO

s·o·Oo4100J-SP

o3157-555·DOO

SS-8620610-TP

03127-555-BOO

RE-0250000-KO

Ol1

:n-::.5::.-soo
0315r555•BAO
RE-0300000-KO
RE-0600000-KO
RE-0500000-KO
03165-555-BOO
NS-6060310-SP
03150-555-BAO
03164-555•BOO

SS-4110515-SP
03163·555-BOO-A
SS-4111415-SP
BH13•Zlf•UU0
B3417-552-000
B3416-555-000
B3418-555-000

RE-o5ooooo·Ko
B3415-552-000
NS•6oZ0l10•5P

B1520-552-ooo
ss-7120910-SP
R0-0371801•00

WP-0740516-SP

B1518•461•0AO
D3167·555•BOO·B

SS-7151210-SP
81509-227-00o
81511-555-bOo

B151c-227-0oo

81505·227-0oo-A
B15o1·121·ooo

B15o7·552·ooo
SS•4111415•SP
B1521-552-ooo
SS•60906S0-SP
B1s02-5t.1·00o
SS-7091110-SP
81524·430-0AD
B1524•430·0BO

B152t.-43o·gBA

81524•431•

1

81

5'}1.-431

•080
B1524-431•0BA
03167-436•000
D3161!•436•DOO

SS•4110715·SP

~

AO

LIFTING
LiniNG
HINGE
SNAP

LEVER
LEVER

sCREW

RING

CONNECTING

LEVER
HINGE
LIFTING
LIFTING
LiniNG

HINGE
TENSION

PIN

LEVER

LEVER

LEVER

SCREW

RELEASE

PIN

TENSION

HINGE

STOP

SCREW

TENSION

SNAP

RELEASE

SCREW

LINK

3/16-32

RELEASE

RING
SPRING
TENSION

SNAP

SNAP
SNAP
TENSION
NUT
TENSION
OUTER
SCREW

RELEASE
RING
RING
RING

RELEASE
lt3l·5o

RELEASE

PRESSER
11/64-40

FLEXIBLE
SCREW
SPRING
LIFTING

11/64•40

SUSPENSION

LEVER
SWIVEL
SWIVEL

SNAP
CONNECTING
NUT

HAND

SCREW
RUBBER
WASHER
HAND
WIRE
SCREW
PRESSER
NUT
PRESSER
PRESSER
PRESSER
PRESSER
SCREW
PRESSER
SCREW
PRESSER
SCREW
PRESSER
PRESSER
PRESSER
PRESSER
PRESSER

PRESSER
WIRE
WIRE
SCREW

SCREW

RING
J/16-Jz

Ll

FTER
3/16-28
RING

7.4X11,8X0.5

LIFTER

PRESSER

15/64·28

SPRING

112-2a

GUIDE
SPRING
BAR
BAR

11/64-40

BAR

9/64-40

BAR

9/64•4U

FOOT
FOOT
FOOT
FOOT
FOOT

FOOT
PRESSER
PRESSER

11/64·40

De~cription

CONNECTING
LINK

0=

7,24
5
ROD

HINGE

LINK
GASKET
HINGE

O•

6oJ5

0=6,35

ROO

HINGE

L=6

2,5

3

6

5

PLATE

L=5

SUPPORT

TUBE

L:o14

LINK

5
ROO,

L=9

CAM

PLATE

REGULATOR

BAR

GUIDE

L"'14

THREAD

L=6

BUSHING,

Lz1Q,:>
ASM,,
ASM,
ASM,
ASM,
ASM,
ASM,
S•RING

L"7

ARM

H=

3,3

SCREW

PIN

H~

LINK

2,7

ASM,

LEVER

H=10
SCREW

SUPPORTING

LINK

ASM,

ROD

ASM,

WIRE

PLATE

SPRING

VERTICAL

ASM,

L•12

BRACXET

GUIDE

LOWER

FOR

STRETCH

GATHERING

FOR

ROD

PIN

E. c.

'U!lf.l

1111

l

t?•

?,.

t'J•

,,.

9•

::J:1-:J•

" t

3Jm•-

'J::J7?7 •

0=7.24

H=3, 3

E1l"9hi'J 5

3Jm•-

11•

t•

5

~,.

?:.

:J

?:.

:1-

::J:?-!1•

H=2, 7

H=10
L"6

11°

:?-

'~

L=5
L"14

ll":?-1l

11•

:?-

:1-!J•

L=9

1';1~

,!J"?

L=12

t'J•i''"
t•n•

-(51

tf}',•o(?

11°

'!lf::J
tH,0o(?
tfi',.

9•:;:1-:J•

Hli~H?'J::J'

Hli~J1?7"

·(}o

li~JI

51•::,~:?-:J•

tfi''"o(?

~)1:1-!J•

1'1-li~JI

E1l0?hi'J

11'1-li~JI

o(}oJ)~JI

E1l"9~Ji'J

E1l•5I~Ji'J

E1l0?hi'J

o(~JI~JI

0';17]?1';1~

HHJI

i'b9-~'JI

1~·

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