Juki DLD-432-5, DLU-490-5, DLU-491-5, DMN-530-5, DMN-531-5 User Manual

~

DLD-432-5
DLU-490-5
DLU-491-5
DMN-530-5
DMN-531-5

[ PARTS LIST

LIUKI

[

BE432530PJA

No.0201-00

.·

.•.

HOW

TO

MAKE

"~-':!'}.A~

USE

O)Jt1J

OF

THIS PARTS

LIST

.

:.:!

1. The part

2. Explanat ion

numben

of

pans

C!lt.:;'f-~h.t:RIIdl.(T).H,.t;l.,

of

codas

lli.IIJ!

li!.ft(7)

1) Codas

21

on

the

· ;

tac·

Q)

o

@

#01 ....... refer

00

Codes

·~!II!

Q)

A.10/83 .... Added from October, 1983

@ 0 .10/83 .

When prev1ous parts (Obsoleted part) and new parts (Added parts) are

llfi.H,(T)]i~tth·

In

.:

Example
Ref.

No

.

"Note"

•(7)•c

.........

1

on

the " E.C. IEngmeering change)" column

Jj;.l'! "

.(7)1i!

...

th1s

case, even obsoleted part 10 .1 can be ordered

(7)1fJ

t?l'

t;li!lll~

(f

§IJ)

Note
.t

ic

,
,

1·1

"

,

rr4·2

~

.,

In

case when prev1ous

Rll

.i'a

(7)

:!i

j~1'1

In this case the new

.:

(7)1fJt?l'

l:l

shown in the figure indicate

C!lt:;,.;,n'tl·~No(RctNa)t.:l;fM:;T~1:--7"/7At.:J:·> 1:

column

means this
fo}[ii](7)''-':1

""-:/ T (7)

1983~

Obsoleted from October , 1983

1983~

!

a a

"

81401-100.000
81401-100.000-A
81105-200.000

81105-300.000

h'

,

IBIIfla'l.(7)-tQJl:ofl.~!tllll:

to

the

.ft

101'!

IQ,Ej

,~

l•

~!II!

(0 )

~

Part No.

•

.f>

~

pan

pan

is

1

J A

"Note"

•;:t~c•

J:

IJ

i81JD

J:

IJ

(7)1fJt?l'

h.

t:

.i'a.

pans

and new part are Interchangeable

1fJ ~ (7)

~

number

@ C.10/83

-~

@i1o5-5oo.oool

f

No

Correct

.....

"Amt

!!IIIQJii!.ft

.iELl·

Please order by the correct

.iE

L

l•.i'a.'t.: ,:£Jl:T ~ l ' -

@ M.10/83

3) Codes on the

.ft

••

Q)

2 . . . . . . . . . . Indicates

@ 2.0 . . . . . . . . . Indicates length

@

111 ..........

.

ofl.

·
part

number .

The

amount

The new

1983..,_1Q,Ej

. Req ." column

ft

••

:11:

~.

Indicates

;:

(])'

Indicates

Assembly

*.D.RII.f'a~-lli

required

amount

J:

amount

2111lH!IfhLlTo

2.Ji-I-JH:fthLlT
pans

o(-

';I

IJ A 1-

sub

part

the

corresponding numbers (Ref. No.I shown by

changed from the previous parts list.

1-

t.:l;f L

't~[ii)~!il!

explanation

(7)1li.BJI

~

-~ft

~

h.

t: o

j!jiJ~!

~

h.

t:

1:

L

.:

,:£Jl:

1:

Descnpt1on E.

Needle bar
Needle bar
Frame cover

Frame cover

!J!

is replaced on

.f

h.

t:

Frame cover

os

changed from October, 1983

required

rJ

ft.

in

obsoleted from the parts li

parts which construct

is

shown ·

L

1:

is

h·~!ll!

required

is

meters. (unit

IJ•

;,

j!jlJi!*

as

"asm."

l '

~-TRII.H.

~

tl.t:RII.H.

at

bottom

of

L

1:

T ~ l•

w1th

flo

the"

h'

h-!>

shown in the

t:

2.

~

the obsoleted part number,

.l

T

IJ

•;,

J'a~

liT

L

l•

t~..,

t: o

is

meter)

.

(.liiin:l:t.>'-1-JL.-'tTl

h.

t:

Rlla"a

the

assembly

and

7

~

~lth

L l T .

page.

.

:!!:!I!..,_.!'!

w1th

(Japanese)" column of
.H..

h· li!A. L 1:-'>

"Amt

. Req". column ..

.:

(7)1fJ'8'ft.!tllt:

st.

't'

T ,

in Japanese, in the "Description" column. .

*.D.RIIJ'al:lofl.~ltlllt:~Jl:'t

~.@P~

L

.l

T

not

Interchangeable With each

t:

J:

IJ.

l • T

C.

~!I!""~'~

~----=-t

10.10/831
l_A_,

1Jl

LB;!J

io-:'foiBJ]

1

L.;. _

__

A.

10/83'

each

other

:

rJ

l T

l:llfT L l'

pan.

the

•

so

select the parts With changed dates and place your orders .

h.

II

'

(7)11f1J'a

'

'I)

nl)

811

.....

7L--.L..n

the

previous parts, so please order by the new part number .

(7)

1:.

Index.

.fQJJl,.t.J•hh'rJlT

other:

~

.HtR

L

a a

"

;t:­;t:-

05.JOO.OOO

n -

liT

L ·• •

a'l..

1:

1:

.: ,

~

.: ,

:£Jl:T ~ l'

:£Jl:r ~ l ' ,

Amt.

Req.

n:•

~

f

Wrong No.

IIH

1J

.H.&

ft.

t.J·~;'f-

L 1:-'>

IJ

l T

·a:;m.

-tllJl:'t 7

~

t:

ftif-

L 1:-'>

IJ

l T .

~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~··'

i i

i When Ordering

. .

!

In

order

to

J (ex.

i

NUMBER,

. .

I J

l MMtBAj:£X0MI0.:.-j:£. i

~ .

!

=(/)/'-·:~

!

~h~'t'

J

i '"t.

• • J

~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·-·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·-·~·~·~·-·~·~·~·~·-·~·~·~·~·~

J I

ensure that

81

109.012-AOOI and also

because there are some parts wh1ch have been changed. i

:X.,

~.lil(J)t:~$~(J)-$1J'~J!t:t~~-~IJ'.t,l')

•

..

...

·~

f •

.:

.. ~ \.,./

1

J

A~

::·tt(J)

...

<t

s._J-

The

Spare Parts: {

we

deli

ver

1:

/'-':1

leti

the correct parts

the

PARTS LIST NUMBER (ex. 0010.{)1, given

~

tt

-r

l,

1

)

~

A~

(J)TJI:JI:~

to

you, please clearly state when ordering the correspondi

Mmms~

t-

=.·;~x(J)~J:t,

(~~~J:.,

at

the

top

ms~(J)•~

fJIJ~

It,

No.OOtO-Qt)

lT(J)'t-.::1'~T~l'.

J

i

right

<tJ•J

3U1,

of

the

~

tt,

ng

PART NUMBER !

cover)

or

the

s

tto9-ot2·Aoo)

-tll.-

:J&:

~t-

MACHINE

.::ii~Tftlt

SERIAL

-r

·

.::;:tJtT

1

~

1.

'•

7

ttl:t.;~;.l''t"

~

i

•

!

CONTENTS

13

~

1. SYNCRONIZER, SOLENOID COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

~~?c~~~-,

2.

WIPER

'7

COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

~

"'-~1~

https://manualmachine.com/~~~-

This parts list contains the parts exclusively used for the machine heads numbered ooo-5. For
other head parts than those contained
DLU-491-4, DMN-530-4, DMN-531-4, DLD-432, and thread trimmer, respectively.

::..rn;'\-"J

e tL

DLD-432.&U*--tJJ

'J

A

1-

!;!:,

000-5cn!!R~IVI1~cnl;!J:ffl!!B~:~"!.ti

\:"\.'~.L.:J.9~cn!!R!!BIVI1~cn!IB~!;t,

IJ

J;!f:Jfj;'\-•;;

In this parts list, please refer to the parts lists

l

cllte

.:fn.:e'tLDLU-490-4, DLU-491-4, DMN-530-4, DMN-531-4,

1

)

A

1-

~

::..·#!lft

<

t:!.

e

\.

'o

of

tL \:"\.'*To ::..cn;<:.-·;;

DLU-490-4,

1

J A

1-

l:lcit

-=;

·

...

I

. I

....

·I

~

. .

. . .I

. .

- 1 -

\

(

')

1'<nlt'

Ref.

No.

,.L

•.

e!

M01

1

2

M02
3
4
4-1
5
6

7

8

9
10
11

12

13

14

M04

15

M03
M02

16

M04

17

M04

18

M04

19

M04

20

M04

21

M04

22

M04

23

#03

24
25

#05

26

-

27

28

29

M03

30

Part

Nu.

C1

DD

HII512-110-AAO-A

IH8512-121-AAB-A

H962B•110·000
SS-8111010-TP
H8523-110-AAO
H4007•110•0AA
H4007•110•0AB

lss-8151550-SP

WP-0450801-SO

ss-6i11210-SP

H400B-11o-ooo

SS-4150915-SP
SS-7701010-SP

la24.~o.o-5o5-00o

D246D•490-EOO
86117•505-0AE
D6117•530•EAO
01615-490-EAO
TA-1250805-RO
02464•o;or;or;-BOO
RE-040DOOO•KO
02468•555•800

WP-1703001-SC

RE-1200000•KO
08231-555-ooa
D8231•490•EOO
86037•505-0AO
M9637•11o-ooo

M9640•110•000

06043-555-BOO
CQ-3500000-fO

•

SYNCHRONIZER
SYNCRONIZER
CLIP
SCREW

11/64•40

HANO

WHEEL
MAGNET
MAGNET

.SCIII11.1

WASHER
SCREW

11/64-40

CORO

HOLDER
SCREW

15/64•28

SCREW

5/16·24
SOLENOID
SOLENOID
REVERSE
REVERSE
SOLENOID
RUBBER

LINK

DRIVING

!SNAP

RING
RUBBER
WASHER
SNAP

RING
BELT

COVER
BELT

COVER

ICiROUNO

12-POLE
12-POLE
PIN

TERMINAL,

OIL

FELT

Dt'~Crtptwn

ASH.

ASH

ASH.

BASE

ASH.

HASE

ASH.

1'i/6"'-28

4.5x1o.oxo.a

L=10

fEED

MAGNET

fEED

MAGNET

INSTALLING

PLUG

MAGNET

4

PLUNGER

17X30X3

12

8

WIRE

ASH.

PLUG

COVER

PLUG

HALE

A

L•9.5

A
a

L•15
L=12
L•9

ASH.
ASH.
BASE

PIN

ASH.

c.

E.

~J(!¥11

!1;~?011'1"-

!iv?011'1"B

110::111"::1~·

~.Ji~!l·

Mt"
??•

??·~.,~

~n!i•

t5'1"1l"~

t5~!1"

J ..

1'\"

?lbt7~!1·

DC'JIIJ1~•

OC'JIIJ1~"

t•1'?:f?!l

••

'JIIJ1

~;.t;:,

??"~"~

en·~~;.?

7•,;:.o!!•1'-

t5'1"71"~

en·?~;.?

'\·1~~7111"-

0

'\

l'-;I.J-~·

7•,?•7111"­11'0;17•

t•
l!/::1

II

lUI

A

?:,

?:

11/64-40

::?·I~?

?::;

~-~~

~·J':I'1?"1

~

•J':I7?"1 a n

15/64-28

4.5X10X0.8

11/64-40

~·~.Ji1l1?"

~!!·

15/64-Zil

5/16-24

?,.~.,~

1'?:t?!l

??•

~·:H

~

IJ':J7?"1

~·

D=12.5

!l::l?t•;:,

4

J"(o

:::n••?n.

12

IH1lll"•

n

12P

,,.

J

?-:::11b u

12P

g

L•9.5
A?::

L•15
L•12

L•9
L•1D

n
n
n

M16

1\mt.

i<l'll·

t'{

(1)

(4)

(1)

( 1 )

(1)

<2>
<2>
<2>

(1)
(1)

<2>

(1)
(1)

(1)

1
1
8

0.1

:,:

1
1

1
1
1
1
1
1
1
1

1
1
1

Note !i:Ucl #01 ..... For

#02

..... For DMN-530·5, DMN-531·5

#03

..... For DLD-432-5

#04

..... For DLU-490.5, DLU-491-5

#05

..... For DLU·490.5, DLU-491-5, DMN-530-5,

DLD

-432·5, DLU-490-5, DLU-491-5

DMN-530.5, DMN-531·5

DLD-432·5,
DMN-530·5,
DLD-432·51fl
DLU-490·5,
DLU-490·5,
DMN-530·5,

DLU-490·

DMN-531·51fl

DLU·491·51f!
DLU-491-5

DMN-531·51fl

5,

DLU·491·51fl

-2-

~ .·.

:~:

;··

.. ,

!·

!

I~

••"

7 1'

._.,

\.#VIVIrUJ'IICI'\11.,

.,.,

-IJ&1

~

Re

f.

No

1 101

7

3

4

5

1-f

8

9

10
11
12
1 3
14
15
16
17
18
19

zo

21
22
23
24
25
26
27
28

29

Nult>

.

tl J

101
101
101
101
101

i01
101
101
101
101
101

1101

101
101
102
102

102
102
102

lo2
182

II,

182

I 2

102
102
102

t!

Part

No.

..

a a

82117•506-0AO
06043-555-800
HW•5F18S1Z-48
SH-4040801-SN
WP•0430800•SC

lo2120-555-COO

HAT-80115100
WS-0410002-KN
NH-6043212-sa
HW-2P18S12•19
02117•555-DOA
02118•555-BOO-A
HAT•8011HOO
RE•0901110•KO
02119•555-COO
02117•490-EAO
Hw·2P18S12-19
NM•6043212•SA
WS•0410002•KN

HAT•8011

03901-481•008
02111·49rooo

02118-55

RE-0901110-KO

02119•555·C~2

wP·Oa30800­SH•4 40801-SN

o212o-5~rcoo

HW•5r18

5

-ao0-A

2·48

•

TOO

WIPER
PIN

TERMINAL•
4-CORE
SCREW
WASHER
NYLON
WASHER
SPRING
NUT

M4X0,7

ELECTRIC
WIPER
PLUNGER

!SPRING

SNAP

RING
SWITCH
SoLENOID
ELECTRIC
NUT

H4X0,7
SPRING
WASHER
SOLENOID

SPRING

PLUNGER

SNAP

RING
SWITCH
WASHER
SCREW
NYLON
4•CORE

SOLENOID

CABTYRE

M4

L=ll

4.3X8X0,8

CLAMP

WASHER

WIRE•

SOLENOID

9

ASH,

wiRE,

WASHER

9

4•3X8X0,8

H4

L=8

CLAMP

CABTYRE

Description

ASH,

HALE

CORD

H4
WHITE

wHITE

H4

CORD

p

15

E.

c.

~~~1'1

?:1'

t•:~

.,.7•Siof1'J-~·

1'1"J:J!J• H4X0,7
t7?•n•:J

1'10:1

. 7"

n•:J'1•n•:J

0':11J?1':1~

3°JI!:I

?:fii"-;>?•:J';I~

7",:1!1"1'-

r7V"

En'Sihl?

?-111"-

?ofll"-;>?•:;1';1~

3!Jt:~

O':J1J?1':J~

n•
7°'3:1!1'1'-

??·
?-111"

7"'3:.!1•1'-

En·?~.ol?

?-111"­t5?•1J•:;I J1J•??R.
1'1'J:J!J•

1'10:1

f1'7'Siof1'J-~·

au

"

II"

-;>?•

~·~

~

Sl-:::11~

?'3:17°

'3:~:.·-,.-

0.18X19

'"'F

o.18x19

,.,.

n•

:J':H

_.,,.

?5:.7•

n 1

:tll.

0,18X19X4

:~n•??~

"~':In•-

144

H4X0,7

!10

TI"T

9

~?·l~ll.-1';/f

?:.

~

,a

M4X0,7 Z!Jl

:;~

H4

;1.~':111"-

,,.

:;1

9

~?·1~7.'1';/f

H4X0.7

0,18X19X4

L•8
H4

.,

<!!Jl

.,.

H4
L"'8

~mt.

g

Req.

It"~

(4)

(0.9)

(1)

(1)
(1)

(1)

(1)

(2)

(0

~

1)

(1)
(1)

(,

'

(1)

(1)

1

(0.

1)

<2>

(1)
(1)

(1)

( 1 )
( 1 )

(1)

(1)

(1)

(1)

(1)

<

o·.

9 >

C:dcl

#01 .•.

•.

For DLD-432-5

#02

..... For DLU-490-5, DLU-491-5,

--

-----~--·-·

DMN-530-5, DMN-531

--··

-

-----·-

-

~--·--

Note

·---·---------

-3-

-5

DLD-432·5ffl
DLU-490-5, DLU-491·5
OMN-530·5, DMN-53 1·5ffl

NUMERICAL

INDEX

OF

PARTS

.,

..

Part

No.

A a

82117-506-0AO
82460-505-ooo
86937-505-0AO

86117-505-0AE

co-35ooooo-Fo

01615-490-EAO
02111-490-oOO
02117-490-EAO

'

02117-S55-oOA
02118-555-800-A
02118-555-800-A
021,9-555-COO
o2119-S55-COO 3 25
o212o-555-coo
02120-555-COO
02460-490-EOO 2
02464-555-800
02468-555-800
03901-481-008

:'

·"'

06043-555-800

.)

06043-555-800
06117-530-EAO
08231-490-EOO
08231-555-008

HW-2f18512-19

HW-2F18512-19 3

HW-5F1BS12-48

HW-5f18512-

8 3

4

Page

R

3
2
2
2

2 30

2
3

3

3
3
3

3

3 6

3

2

2

3

2

3

2

2

2

3

3 3

Ref

No

13

26

15

17

22
16
11
12
23
15

28
14
19
21
21
29

16
25
24

10

1?
29

Part

No

A a

1

2

Page

R

Ref

No

.

Part

No

A a

Page

):(

Rei
No

Part

.

Nn Pal{r

JLa

R~t

No

n

HAT-80113TOO
HAT-80115T00 3
HAT-80115TOO 3
H4007­H4007-110-0AB
H4008-110-000
H8512-110-AA0-A 2
H8512-121-AAB-A 2
H8523-1 1
H962B-110-000
H9637-110-000
H964D-110-000

NM-6043212-SB 3
NH-6o43212-SA 3

AE-0400000-KO 2
AE-o90111o-KO

AE-0901110-KO
AE-12ooooo-Ko

SH-4040801-SN
SH-4040801-SN
SS-4150915-SP
SS-611121o-SP
ss-77o101o-SP

ss-8111010-TP

ss-8

TA-1250805-AO

wP-0430800-SC
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wP-o450801-so
WP-1703001-SC
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