Jonsered GR 2026 L, GR 2026 CL, GR2032 L Operator's Manual

GR2026L/CL,
GR2032L
Oper
ator′s manual
Please read the oper
ator’s manual carefully and make sure you understand the instructions before using the machine.
2
English
KEY TO SYMBOLS
Symbols
W
ARNING! Clearing saws, brushcutters and trimmers can be dangerous! Careless or incorrect use can result in serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of the operator’s manual.
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Always wear:
A protective helmet where there is a risk
of falling objects
Approved hearing protection
Approved eye protection
Max. speed of output shaft, rpm
This product is in accordance with applicable EC directives.
W
atch out for thrown objects and ricochets.
The oper
ator of the machine must ensure, while working, that no persons or animals come closer than 15 metres.
Machines fitted with saw blades or grass blades can be thrown violently to the side when the blade comes into contact with a fixed object. This is called blade thrust. The blade is capable of amputating an arm or leg. Always keep people and animals at least 15 metres from the machine.
Arrows which show limits for handle positioning.
Always wear approved protective gloves.
Wear sturdy, non-slip boots.
Only use non-metallic, flexible cutting attachments, i.e. trimmer heads with trimmer cord.
Only intended for trimmer heads.
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in chapter Technical data and on label.
Other symbols/decals on the mac
hine refer to special
certification requirements for certain markets.
Switch off the engine by moving the stop switch to the STOP position before carrying out any checks or maintenance.
Always wear approved protective gloves.
Regular cleaning is required.
Visual check.
Approved eye protection must always be used.
50F
T
15 m
50FT
1
5 m
English
3
CONTENTS
Contents
Note the f
ollowing before starting:
Please read the oper
ator’s manual carefully.
KEY
TO SYMBOLS
Symbols
....................................................................... 2
CONTENTS
Contents
...................................................................... 3
Note the following before starting: ................................ 3
INTR
ODUCTION
Dear Customer
, ............................................................ 4
WHA
T IS WHAT?
What is what?
.............................................................. 5
GENERAL SAFETY PRECA
UTIONS
Impor
tant ...................................................................... 6
Personal protective equipment ..................................... 6
Machine′s safety equipment ........................................ 7
Cutting equipment ........................................................ 9
ASSEMBL
Y
Fitting the loop handle
................................................. 10
Assembling the cutting equipment ............................... 10
Fitting the trimmer guard and Auto 32 trimmer head ... 10
Fitting other guards and cutting attachments ............... 11
Assembling and dismantling the two-piece shaft (GR
2026CL) ....................................................................... 11
FUEL HANDLING
Fuel saf
ety ................................................................... 12
Fuel .............................................................................. 12
Fuelling ........................................................................ 13
ST
ARTING AND STOPPING
Chec
k before starting ................................................... 14
Starting and stopping ................................................... 14
W
ORKING TECHNIQUES
Gener
al working instructions ....................................... 16
MAINTENANCE
Carb
urettor ................................................................... 18
Muffler .......................................................................... 19
Cooling system ............................................................ 20
Bevel gear .................................................................... 20
Air filter ......................................................................... 20
Spark plug .................................................................... 21
Two-piece shaft ........................................................... 21
Maintenance schedule ................................................. 22
TECHNICAL D
ATA
T
echnical data .............................................................. 23
EC-declaration of conformity ........................................ 24
!
W
ARNING! Long-term exposure to noise can result in permanent hearing impairment. So always use approved hearing protection.
!
W
ARNING! Under no circumstances may the design of the machine be modified without the permission of the manufacturer. Always use genuine accessories. Non-authorized modifications and/or accessories can result in serious personal injury or the death of the operator or others.
!
W
ARNING! A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.
4
English
INTR
ODUCTION
Dear Customer
,
Cong
ratulations on your choice to buy a Jonsered product!
We are convinced that you will appreciate with great satisfaction the quality and performance of our product for a very long time to come. The purchase of one of our products gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorised dealers, ask for the address of your nearest service workshop.
It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator′s manual as a valuable document. By following its
content (using, service, maintenance etc) the life span and the second-hand value
of the machine can be extended. If you will sell this machine, make sure that the buyer will get the operator
s manual.
Good luck on using your Jonsered machine!
Jonsered has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.
English
5
WHA
T IS
WHA
T?
What is what?
26
CL
¥
=
25
27
24
1
Trimmer head
2 Grease filler cap, bevel gear
3 Bevel gear
4 Cutting attachment guard
5 Shaft
6 Loop handle
7 Throttle control
8 Stop switch
9 Throttle lockout
10 Support eyes for shoulder strap
11 Cylinder cover
12 Starter handle
13 Fuel tank
14 Choke control
15 Air purge
16 Air filter cover
17 Clutch cover
18 Handle adjustment
19 Locking nut
20 Support flange
21 Drive disc
22 Shaft coupling
23 Socket spanner
24 Operator′s manual
25 Shoulder strap
26 Allen key
27 Locking pin
6
English
GENERAL SAFETY PRECA
UTIONS
Impor
tant
Personal protective equipment
HEARING PR
OTECTION
Wear hearing protection that provides adequate noise reduction.
EYE PROTECTION
Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with standard ANSI Z87.1 in the USA or EN 166 in EU countries.
GLOVES
Gloves should be worn when necessary, e.g., when fitting cutting attachments.
BOOTS
Wear sturdy, non-slip boots.
CLOTHING
Wear clothes made of a strong fabric and avoid loose clothing that can catch on twigs and branches. Always wear heavy, long pants. Do not wear jewellery, shorts sandals or go barefoot. Secure hair so it is above shoulder level.
FIRST AID KIT
Always have a first aid kit nearby.
IMPORTANT!
The machine is only designed for trimming grass.
The only accessories you can operate with this engine unit are the cutting attachments we recommend in the chapter on Technical data.
Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co-ordination.
Wear personal protective equipment. See instructions under the heading Personal protective equipment.
Never use a machine that has been modified in any way from its original specification.
Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading Maintenance.
All covers, guards and handles must be fitted before starting. Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock.
The machine operator must ensure that no people or animals come closer than 15 metres while working. When several operators are working in the same area the safety distance should be at least twice the tree height and no less than 15 metres.
!
W
ARNING! The ignition system of this machine produces an electromagnetic field during operation. This field may under some circumstances interfere with pacemakers. To reduce the risk of serious or fatal injury, we recommend persons with pacemakers to consult their physician and the pacemaker manufacturer before operating this machine.
!
W
ARNING! Running an engine in a confined or badly ventilated area can result in death due to asphyxiation or carbon monoxide poisoning.
IMPOR
TANT!
A clearing saw, brushcutter or trimmer can be dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.
You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
!
W
ARNING! Listen out for warning signals or shouts when you are wearing hearing protection. Always remove your hearing protection as soon as the engine stops.
English
7
GENERAL SAFETY PRECA
UTIONS
Mac
hine
′′′′s safety equipment
This section descr
ibes the machine′s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the ”What is what?” section to locate where this equipment is positioned on your machine.
The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information please contact your nearest service workshop.
Thr
ottle lockout
The throttle loc
kout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle control (B). When you release the handle the throttle control and the throttle lockout both move back to their original positions. This movement is controlled by two independent return springs. This arrangement means that the throttle control is automatically locked at the idle setting.
Make sure the throttle control is locked at the idle setting when the throttle lockout is released.
Press the throttle lockout and make sure it returns to its original position when you release it.
Check that the throttle control and throttle lockout move freely and that the return springs work properly.
See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must be checked. See instructions under the heading Maintenance.
Stop s
witch
Use the stop s
witch to switch off the engine.
Start the engine and make sure the engine stops when you move the stop switch to the stop setting.
IMPORTANT!
All servicing and repair work on the machine requires special training. This is especially true of the machine
s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.
!
W
ARNING! Never use a machine with faulty safety equipment. The machine’s safety equipment must be checked and maintained as described in this section. If your machine fails any of these checks contact your service agent to get it repaired.
A
B
8
English
GENERAL SAFETY PRECA
UTIONS
Cutting attac
hment guard
This guard is intended to pre
vent loose objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the cutting attachment.
Check that the guard is undamaged and not cracked. Replace the guard if it has been exposed to impact or is cracked.
Always use the recommended guard for the cutting attachment you are using. See chapter on Technical data.
Vibration damping system
Y
our machine is equipped with a vibration damping system that is designed to minimize vibration and make operation easier.
Use of incorrectly wound cord or an incorrect cutting attachment increases the level of vibration. See instructions under the heading Cutting equipment.
The machine′s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine′s handle unit.
Regularly check the vibration damping units for cracks or deformation. Check that the vibration damping element is undamaged and securely attached.
Muffl
er
The m
uffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. A muffler fitted with a catalytic converter is also designed to reduce harmful exhaust gases.
In countries that have a warm and dry climate there is a significant risk of fire. We therefore fit certain mufflers with a spark arrestor mesh. Check whether the muffler on your machine is fitted with this kind of mesh.
For mufflers it is very important that you follow the instructions on checking, maintaining and servicing your machine.
Never use a machine that has a faulty muffler.
Regularly check that the muffler is securely attached to the machine.
!
W
ARNING! Never use a cutting attachment without an approved guard. See the chapter on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.
!
WARNING! Overexposure to vibration can lead to circulatory damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. These symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the fingers, hands or wrists.
English – 9
GENERAL SAFETY PRECAUTIONS
If the muffler on your machine is fitted with a spark arrestor mesh this must be cleaned regularly. A blocked mesh will cause the engine to overheat and may lead to serious damage.
Locking nut
A locking nut is used to secure some types of cutting attachment.
When fitting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left-hand thread.)
Tighten the nut using the socket spanner. 35-50 Nm (3.5­5 kpm).
The nylon lining inside the locking nut must not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.
Cutting equipment
This section describes how to choose and maintain your cutting equipment in order to:
Reduce the risk of blade thrust.
Obtain maximum cutting performance.
Extend the life of cutting equipment.
Trimmer head
Only use the recommended trimmer heads and trimmer cords. These have been tested by the manufacturer to suit a particular engine size. This is especially important when a fully automatic trimmer head is used. Only use the recommended cutting attachment. See the chapter on Technical data.
Smaller machines generally require small trimmer heads and vice versa. This is because when clearing using a cord the engine must throw out the cord radially from the trimmer head and overcome the resistance of the grass being cleared.
The length of the cord is also important. A longer cord requires greater engine power than a shorter cord of the same diameter.
Make sure that the cutter on the trimmer guard is intact. This is used to cut the cord to the correct length.
To increase the life of the cord it can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.
!
WARNING! Mufflers fitted with catalytic converters get very hot during use and remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!
!
WARNING! The inside of the muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.
!
WARNING! Bear in mind that:
The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine indoors or near combustible material!
IMPORTANT!
Only use cutting attachments with the guards we recommend! See the chapter on Technical data.
Refer to the instructions for the cutting attachment to check the correct way to load the cord and the correct cord diameter.
!
WARNING! Always stop the engine before doing any work on the cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the HT lead from the spark plug before you start to work on it.
!
WARNING! A faulty cutting attachment may increase the risk of accidents.
IMPORTANT!
Always ensure the trimmer cord is wound tightly and evenly around the drum, otherwise the machine will generate harmful vibration.
10 – English
ASSEMBLY
Fitting the loop handle
Unscrew the knob and plastic cover from the handle mounting.
Place the loop handle and handle holder on the handle mounting. Fit the knob and plastic cover. Do not overtighten.
Put on the shoulder strap and hang the trimmer from the support hook. Now make a final adjustment so that the trimmer is in a comfortable working position when it hangs from the shoulder strap. Tighten the knob.
Assembling the cutting equipment
Fitting the trimmer guard and Auto 32 trimmer head
Fit the correct trimmer guard (A) for use with the trimmer head. Secure the trimmer guard using the 4 screws (L) and the support plate (M) as shown.
Fit the drive disc (B) on the output shaft.
Turn the blade shaft until one of the holes in the drive disc aligns with the corresponding hole in the gear housing.
Insert the locking pin (C) in the hole to lock the shaft.
To fit the trimmer head, first separate the two halves (see diagram). Proceed as follows:
Insert a finger into the centre hole of the cover (I) while grasping the cover with your other fingers. Using the index finger and thumb of your other hand, release the two catches (J) that engage in the cut-outs in the bottom half (K). Pull apart the trimmer head, grasping the cover firmly.
Place the cover (I) and the support flange (F) on the output shaft.
!
WARNING!
When fitting the cutting attachment it is extremely important that the raised section on the drive disc/support flange engages correctly in the centre hole of the cutting attachment. If the cutting attachment is fitted incorrectly it can result in serious and/or fatal personal injury.
!
WARNING! Never use a cutting attachment without an approved guard. See the chapter on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.
G
F
I
M
L
A
K
B C
K
J
I
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